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5

 

CAUTION

THE  WATER  HEATER  IS  POLARITY  SENSITIVE.  BEFORE 

APPLYING ELECTRICITY TO THIS HEATER BE CERTAIN THAT 

SUPPLY NEUTRAL WIRE TO GROUND CHECK INDICATES ZERO 

VOLTAGE.

HOT SURFACE IGNITER

The Hot Surface Igniter is a device that ignites the main burner by 

high temperature (>1800°F or >982°C). When 120VAC is applied 

to the igniter, sufficient heat is generated to ignite the main burner. 

Although improvements have been made to strengthen the igniter, 

it is fragile and care must be taken when handling the igniter to 

prevent breakage.

GAS PIPING

Contact your local gas service company to ensure that adequate 

gas service is available and to review applicable installation codes 

for your area.

Size the main gas line in accordance with Table 3. The figures 

shown  are  for  straight  lengths  of  pipe  at  0.5  in.  W.C.  (125Pa) 

pressure  drop,  which  is  considered  normal  for  low  pressure 

systems Note that fittings such as elbows and tees will add to the 

pipe pressure drop.

 CAUTION

DO NOT USE FLEXIBLE GAS PIPING.

TABLE  3.    MAXIMUM  CAPACITY  OF  PIPE  IN  CUBIC  FEET  OF  GAS 

PER HOUR (Based upon a Pressure Drop of 0.5 inch Water Column 

and  0.6  Specific  Gravity  Gas  and  max.  gas  pressure  of  0.5  psig).

 WARNING

THE HEATER IS NOT INTENDED FOR OPERATION AT HIGHER 

THAN 11.0" WATER COLUMN (2.74 Kpa) FOR NATURAL GAS AND 

14.0" W.C. (3.49kPa) FOR PROPANE GAS SUPPLY  PRESSURE. 

HIGHER  GAS SUPPLY PRESSURES REQUIRE SUPPLEMENTAL 

REDUCING  SERVICE  REGULATION.  EXPOSURE TO  HIGHER 

GAS SUPPLY PRESSURE MAY CAUSE DAMAGE TO THE GAS 

CONTROLS WHICH COULD RESULT IN FIRE OR EXPLOSION. 

IF  OVERPRESSURE  HAS  OCCURRED  SUCH AS  THROUGH 

IMPROPER  TESTING  OF  GAS  LINES  OR  EMERGENCY 

MALFUNCTION  OF  THE  SUPPLY  SYSTEM  THE  GAS  VALVE 

MUST BE CHECKED FOR SAFE OPERATION. MAKE SURE THAT 

THE OUTSIDE VENTS ON THE SUPPLY REGULATORS AND THE 

SAFETY VENT VALVES ARE PROTECTED AGAINST BLOCKAGE. 

THESE ARE PARTS OF THE GAS SUPPLY SYSTEM, NOT THE 

HEATER. VENT BLOCKAGE MAY OCCUR DURING  ICE  STORMS.  

IT  IS  IMPORTANT TO GUARD AGAINST GAS VALVE FOULING 

FROM  CONTAMINANTS  IN THE GAS WAYS. SUCH FOULING 

MAY CAUSE IMPROPER OPERATION, FIRE OR EXPLOSION. 

IF  COPPER  SUPPLY  LINES  ARE  USED  THEY  MUST  BE 

INTERNALLY TINNED AND CERTIFIED FOR GAS SERVICE.

BEFORE ATTACHING THE GAS LINE BE SURE THAT ALL GAS 

PIPE IS CLEAN ON THE INSIDE.

TO  TRAP ANY  DIRT  OR  FOREIGN  MATERIAL  IN  THE  GAS 

SUPPLY LINE, A DIRT LEG (SOMETIMES CALLED A SEDIMENT 

TRAP OR DRIP LEG) MUST BE INCORPORATED IN THE PIPING 

(SEE FIG. 14). THE DIRT LEG MUST BE READILY ACCESSIBLE 

AND NOT SUBJECT TO FREEZING CONDITIONS. INSTALL IN 

ACCORDANCE WITH RECOMMENDATIONS OF SERVING GAS 

SUPPLIERS. REFER TO THE 

NATIONAL FUEL GAS CODE NFPA 

54

  OR THE  NATURAL  GAS   AND    PROPANE    INSTALLATION  

CODE  CAN/CSA-B149.1.

FIGURE 14.

CONNECTION OF GAS PIPE

1.  When connecting gas pipe to unit, apply wrench to flange only. 

Note:  Do not use wrench on gas valve or gas bracket. 

2.  PERFORM THE GAS LEAK TEST ANY TIME WORK IS DONE 

ON A GAS SYSTEM TO AVOID THE POSSIBILITY OF FIRE OR 

EXPLOSION WITH PROPERTY DAMAGE, PERSONAL INJURY 

OR LOSS OF LIFE.

The Gas Leak Test is performed as follows:  Paint pipe connections 

upstream of gas control with a rich soap and water solution to test 

for leaks before operating main burner. Bubbles indicate gas leak. 

To stop leak, tighten pipe connections. After piping connections are 

checked, turn on main burner. With main burner in operation, paint 

pipe  joints  (including  flanges),  pilot  gas  tubing  connections  and 

control inlet and outlet with rich soap and water solution. Bubbles 

indicate gas leak. To stop leak, tighten flange screws, joints and pipe 

connections. Replace part if leak can’t be stopped.

 LENGTH 

NORMAL IRON PIPE SIZES (INCHES)

 

IN 

INPUT IN THOUSANDS BTU/HR

 

 FEET

 

1 1/4" 

1 1/2" 

2" 

2 1/2" 

3" 

4"

 

10

 

1400 

2100 

3960 

6300 

11000 

23000

 

20

 

950 

1460 

2750 

4360 

7700 

15800

 

30

 

770 

1180 

2200 

3520 

6250 

12800

 

40

 

660 

990 

1900 

3000 

5300 

10900

 

50

 

580 

900 

1680 

2650 

4750 

9700

 

60

 

530 

810 

1520 

2400 

4300 

8800

 

70

 

490 

750 

1400 

2250 

3900 

8100

 

80

 

460 

690 

1300 

2050 

3700 

7500

 

90

 

430 

650 

1220 

1950 

3450 

7200

 

100

 

400 

620 

1150 

1850 

3250 

6700

 

125

 

360 

550 

1020 

1650 

2950 

6000

 

150

 

325 

500 

950 

1500 

2650 

5500

 

175

 

300 

460 

850 

1370 

2450 

5000

 

200

 

 

430 

800 

1280 

2280 

4600

 LENGTH 

NORMAL IRON PIPE SIZES (INCHES)

 

IN 

INPUT IN KW

 METERS  1 1/4" 

1 1/2" 

2" 

2 1/2" 

3" 

4"

 

3.0

 

410 

615 

1160 

1845 

3221 

6735

 

6.1

 

278 

428 

805 

1277 

2255 

4626

 

9.1

 

225 

346 

644 

1031 

1830 

3748

 

12.2

 

193 

290 

556 

878 

1552 

3192

 

15.2

 

170 

264 

492 

776 

1391 

2840

 

18.3

 

155 

237 

445 

703 

1259 

2577

 

21.3

 

143 

220 

410 

659 

1142 

2372

  24.4

 

135 

202 

381 

600 

1083 

2196

 

27.4

 

126 

190 

357 

571 

1010 

2108

 

30.5

 

117 

182 

337 

542 

952 

1962

 

38.1

 

105 

161 

299 

483 

864 

1757

 

45.7

 

95 

146 

278 

439 

776 

1610

 

53.3

 

88 

135 

249 

401 

717 

1464

 

61.0

 

 

126 

234 

375 

688 

1347

Содержание CYCLONE Xi BTH 500A

Страница 1: ...PERATION SERVICE MAINTENANCE LIMITED WARRANTY WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death D...

Страница 2: ...the National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 FOREWORD ROUGH IN DIMENSIONS Recovery capacities are based on heater performance at 96 thermal efficiency for BTH 300A 400A...

Страница 3: ...s 22 23 Access to the Current Fault or Warning 23 Viewing the Fault History 24 Viewing Information About the Heater 24 PRIOR TO START UP REQUIRED ABILITY 25 OPERATING INSTRUCTIONS 25 Adjustment Proced...

Страница 4: ...AT A GLANCE BTH 300 400 500 QUICK INSTALLATION TIPS Horizontal Sidewall Venting Vertical Rooftop Venting...

Страница 5: ...conds 120 F 49 C More than 5 minutes FIGURE 1 Valves for reducing point of use temperature by mixing cold and hot water are available see Figure 2 Also available are inexpensive devices that attach to...

Страница 6: ...in conjunction with the heater Refer to the piping diagrams at rear of manual for electrical hookup information and install in accordance with the current edition of the National Electrical Code NFPA...

Страница 7: ...ck or stone construction unconfined spaces may provide adequate air for combustion and ventilation If the unconfined space is within a building of tight construction buildings using the following cons...

Страница 8: ...ad in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fuel...

Страница 9: ...ECT VENT CANADIAN DIRECT VENT FIGURE 5 CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS RECOM...

Страница 10: ...NTAL VENT CANADIAN HORIZONTAL VENT FIGURE 6 CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS...

Страница 11: ...PORTANT Plan the layout of the vent system backwards from the vent termination to the appliance WARNING USE ONLY THE VENT TERMINALS SUPPLIED WITH THIS UNIT TERMINATIONOFAVENTSYSTEMWITHADEVICEOTHERTHAN...

Страница 12: ...VC pipe about 3 5 8 9 cm longer than the wall thickness at the opening 5 Glue the intake vent terminal to the section of the pipe 6 Slide the wall plate over the pipe to stop against intake vent termi...

Страница 13: ...of 4 inch pipe for the exhaust venting arrangement of 15 equivalent feet This is the minimum amount of pipe required for the exhaust venting arrangement The intake venting arrangement is certified to...

Страница 14: ...ver Switch is provided on the heater to verify that the fan is operating It is a positive pressure switch whose electrical contacts are normally open When the fan increases the pressure in the burner...

Страница 15: ...GAS PIPE IS CLEAN ON THE INSIDE TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY LINE A DIRT LEG SOMETIMES CALLED A SEDIMENT TRAP OR DRIP LEG MUST BE INCORPORATED IN THE PIPING SEE FIG 14 THE DI...

Страница 16: ...e relief CSA ratings cover release rate with temperature actuation FOR SAFE OPERATION OF THE WATER HEATER THE RELIEF VALVE S MUST NOT BE REMOVED OR PLUGGED In addition to the appliance relief valve ea...

Страница 17: ...ELECTRICITY FOR PROPER OPERATION INSTALLING THE HEATER ON A BRANCH CIRCUIT THAT HAS ELECTRONIC NOISE IS SUBJECT TO FLUCTUATIONS IN VOLTAGE LEVEL OR HAS AN APPLIANCE WHICH GENERATES EMF OF RFI INTERFE...

Страница 18: ...18 FIGURE 15 BTH 300 WIRING DIAGRAM...

Страница 19: ...19 FIGURE 16 BTH 400 AND 500 WIRING DIAGRAM...

Страница 20: ...run for the duration of the post purge cycle to purge the system of all combustion gases When the post purge cycle is complete the blower is de energized and will coast to a stop 11 The control will n...

Страница 21: ...water heater determines the regulated temperature for the water in the tank This parameter is adjusted in the Temperature menu Items in this menu allow you to monitor different temperature readings in...

Страница 22: ...that occurs the water heater controls will detect this condition and determine the appropriate action Part of this is displaying the information on the LCD in plain text that accurately describes the...

Страница 23: ...d information can be found in the control By pressing the Advanced button detailed information can be found regarding diagnosing and resolving the problem WARNING Usage of the Advanced information req...

Страница 24: ...an be accessed at any time 8 Viewing Information About the Heater The electronic control for this water heater monitors many different aspects of the water to ensure safe and optimal operation Much of...

Страница 25: ...R TO START UP REQUIRED ABILITY INSTALLATIONORSERVICEOFTHISWATERHEATERREQUIRES ABILITY EQUIVALENT TO THAT OFALICENSED TRADESMAN IN THE FIELD INVOLVED PLUMBING AIR SUPPLY VENTING GAS SUPPLY AND ELECTRIC...

Страница 26: ...ERSONAL INJURY OR LOSS OF LIFE 1 STOP Read the safety information above on this label 2 Set thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped wit...

Страница 27: ...ALTITUDES UP TO 10 000 FEET INSTALLATIONS ABOVE 10 000 FEET MAY REQUIRE REPLACEMENT OF THE BURNER ORIFICE CALL THE TECHNICAL INFORMATION CENTER AT 800 527 1953 FOR REQUIREMENTS Some gas utility compa...

Страница 28: ...about 1 2 5cm of lime buildup if it has reached the drain valve opening A schedule for deliming should be set up based on the amount of time it would take for a 1 2 5cm buildup of lime Example 1 Init...

Страница 29: ...D MEAN CONTACT WITH EXTREMELY HOT WATER PASSING OUT THE VALVE DURING THIS CHECKING OPERATION If the temperature and pressure relief valve on the heater discharges periodically or continuously it may b...

Страница 30: ...R SUPPLIED TO FIXTURES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS...

Страница 31: ...DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 3 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPU...

Страница 32: ...CIFICATIONS PAGE 35 CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST B...

Страница 33: ...ECT CIRCULATING LINE OF 180 F 82 C OR BOOSTED WATER IF USED TO INLET WATER LINE TO BOOSTER INSTALL IN ACCORDANCE WITH LOCAL CODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR...

Страница 34: ...TE 4 IF TEMPERED WATER IS RECIRCULATED RETURN LINE SHOULD BE CONNECTED AT POINT A DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAG...

Страница 35: ...ting and storage potential of the system cannot be achieved Plus the units with the higher water flow may have a shortened life Dimensions shown are for minimum space occupied by the water heaters ass...

Страница 36: ...brush 10 Condensate hose may be blocked where it connects to the exhaust elbow Verify the condensate drains from the unit without restriction WATER IS TOO HOT 1 Refer to WATER TEMPERATURE CONTROL WAT...

Страница 37: ...igniter terminal with an OHM meter If there is no continuity the igniter is broken and should be replaced If the igniter appears to function properly then verify that the inlet pressure is 11 0 Natura...

Страница 38: ...immediately NOISY BURNER OPERATION The exhaust of this unit produces some noise during ignition period When combustion is too lean or too rich start up noise will get worse Check for flue gas CO2 read...

Страница 39: ...n is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited warranty the warra...

Страница 40: ...40 www hotwater com...

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