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14

VENT PIPE PREPARATION

.  INITIAL PREPARATION

 

  A.  Make sure the solvent cement you are planning to use is 

designed for the specific application you are attempting.

  B.  Know the physical and chemical characteristics and limitations 

of the PVC, PVC cellular core, ABS or CPVC piping materials 

that you are about to use.

  C.  Know the reputation of your pipe and cement manufacturer 

and their products.

  D.  Know your own qualifications or those of your contractor. The 

solvent welding technique of joining PVC, PVC cellular core, 

ABS or CPVC pipe is a specialized skill just as any other pipe 

fitting technique.

 

  E.  Closely supervise the installation and inspect the finished 

job before start-up.

  F.  Contact the manufacturer, supplier, or competent consulting 

agency if you have any questions about the application or 

installation of PVC, PVC cellular core, ABS or CPVC pipe.

  G.  Take the time and effort to do a professional job. Shortcuts will 

only cause you problems and delays in start-up. The majority 

of failures in these systems are the result of shortcuts and/or 

improper joining techniques.

2.         SELECTION OF MATERIALS

PRIMER

It is recommended that Tetrahydrofuran (THF) be used to prepare the 

surfaces of pipe and fittings for solvent welding. Do not use water, rags, 

gasoline or any other substitutes for cleaning PVC cellular core, ABS or 

CPVC surfaces. A chemical cleaner such as MEK may be used.

CEMENT

The cement should be a bodied cement of approximately 500 to 

1600 centipoise viscosity containing 10-20% (by weight) virgin PVC 

material  solvated  with  tetrahydrofuran  (THF).  Small  quantities  of 

dimethyl formamide (DMF) may be included to act as a retarding 

agent to extend curing time.  Select the proper cement; Schedule 40 

cement should be used for Schedule 40 pipe. Never use all purpose 

cements, commercial glues and adhesives or ABS cement to join 

PVC or CPVC pipe and fittings.

SAFETY  PRECAUTION:  PRIMERS  AND  CEMENTS  ARE 

EXTREMELY  FLAMMABLE AND  MUST  NOT  BE  STORED  OR 

USED NEAR HEAT OR OPEN FLAME.  ALSO, USE ONLY IN A 

WELL-VENTILATED AREA.

CONTROLS AND SWITCHES

The BTH-300, 400 & 500 are equipped with four pressure switches.  

These switches are essential to the safe and proper operation of the 

unit.  All switches are wired in series.  The controller is set up to shut 

the unit down whenever there is a failure of any of the switches.  It 

is important to understand the purpose of each switch.  

BLOWER PROVER SWITCH

The Blower Prover Switch is provided on the heater to verify that 

the fan is operating. It is a positive pressure switch whose electrical 

contacts are normally open. When the fan increases the pressure 

in the burner, the pressure switch will allow the electrical contacts 

to close. The pressure switch is connected to the burner tap by a 

piece of tygon tubing. This tubing must be connected in order for 

the switch to change the electrical contacts. The controller requires 

that the electrical contacts on this air flow switch  be open before it 

will allow the blower to come on. See Figure 13.

BLOCKED OUTLET PROVER SWITCH 

The Blocked Outlet Prover Switch is set up to shut the unit off when 

a build-up of positive pressure in the exhaust vent pipe occurs. 

This switch is a positive pressure switch that requires an increase 

in pressure to change the electrical contacts from normally closed 

to open. When this switch prevents the unit from igniting, most 

likely the exhaust is blocked by some means. Check to see if the 

condensate is allowed to flow freely from the exhaust elbow and 

for obstructions in the exhaust venting and exhaust vent terminal. 

See Figure 3.

BLOCKED INLET PROVER SWITCH 

The Blocked Inlet Prover Switch is set up to shut the unit off when 

a build-up of negative pressure in the intake vent pipe occurs. This 

switch is a negative pressure switch that requires an increase in 

negative pressure to change the electrical contacts from normally 

closed  to  open. The  switch  is  connected  to  the  pressure  tap  on 

the flange connected to the inlet of the blower. When this switch 

prevents the unit from igniting, most likely the intake is blocked by 

some means. Check to see if there is no more than seventy (70) 

equivalent feet (24.8m) of four inch PVC vent pipe on the intake. Also 

verify that the intake and intake vent terminal is free of obstructions 

that may prevent air from entering the unit. See Figure 13.

LOW GAS PRESSURE SWITCH

The Low Gas Switch (LGS) is a single-pole, normally open pressure 

switch that will close its contacts when a rising pressure of 4.6 in. 

W.C. (1.25 Kpa) is encountered. The contacts will open when the 

pressure falls below the fixed set point of 4.6 in. W.C. (1.25 Kpa) 

The LGS monitors the gas supply pressure to the  heater. If the 

gas supply falls below 4.6 in. W.C. (1.25 Kpa), the main burner is 

extinguished (if heater is running) or the heater will not start up. 

NOTE: LOW GAS SWITCH IS LOCATED ON INLET SIDE OF GAS 

VALVE.

 See Figure 3.

FIGURE 13.

ON/OFF SWITCH

The ON/OFF Switch is a single-pole, single-throw rocker switch. This 

switch provides 120VAC from the line source to the heater. 

Содержание CYCLONE Xi BTH 500A

Страница 1: ...PERATION SERVICE MAINTENANCE LIMITED WARRANTY WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death D...

Страница 2: ...the National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 FOREWORD ROUGH IN DIMENSIONS Recovery capacities are based on heater performance at 96 thermal efficiency for BTH 300A 400A...

Страница 3: ...s 22 23 Access to the Current Fault or Warning 23 Viewing the Fault History 24 Viewing Information About the Heater 24 PRIOR TO START UP REQUIRED ABILITY 25 OPERATING INSTRUCTIONS 25 Adjustment Proced...

Страница 4: ...AT A GLANCE BTH 300 400 500 QUICK INSTALLATION TIPS Horizontal Sidewall Venting Vertical Rooftop Venting...

Страница 5: ...conds 120 F 49 C More than 5 minutes FIGURE 1 Valves for reducing point of use temperature by mixing cold and hot water are available see Figure 2 Also available are inexpensive devices that attach to...

Страница 6: ...in conjunction with the heater Refer to the piping diagrams at rear of manual for electrical hookup information and install in accordance with the current edition of the National Electrical Code NFPA...

Страница 7: ...ck or stone construction unconfined spaces may provide adequate air for combustion and ventilation If the unconfined space is within a building of tight construction buildings using the following cons...

Страница 8: ...ad in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fuel...

Страница 9: ...ECT VENT CANADIAN DIRECT VENT FIGURE 5 CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS RECOM...

Страница 10: ...NTAL VENT CANADIAN HORIZONTAL VENT FIGURE 6 CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS...

Страница 11: ...PORTANT Plan the layout of the vent system backwards from the vent termination to the appliance WARNING USE ONLY THE VENT TERMINALS SUPPLIED WITH THIS UNIT TERMINATIONOFAVENTSYSTEMWITHADEVICEOTHERTHAN...

Страница 12: ...VC pipe about 3 5 8 9 cm longer than the wall thickness at the opening 5 Glue the intake vent terminal to the section of the pipe 6 Slide the wall plate over the pipe to stop against intake vent termi...

Страница 13: ...of 4 inch pipe for the exhaust venting arrangement of 15 equivalent feet This is the minimum amount of pipe required for the exhaust venting arrangement The intake venting arrangement is certified to...

Страница 14: ...ver Switch is provided on the heater to verify that the fan is operating It is a positive pressure switch whose electrical contacts are normally open When the fan increases the pressure in the burner...

Страница 15: ...GAS PIPE IS CLEAN ON THE INSIDE TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY LINE A DIRT LEG SOMETIMES CALLED A SEDIMENT TRAP OR DRIP LEG MUST BE INCORPORATED IN THE PIPING SEE FIG 14 THE DI...

Страница 16: ...e relief CSA ratings cover release rate with temperature actuation FOR SAFE OPERATION OF THE WATER HEATER THE RELIEF VALVE S MUST NOT BE REMOVED OR PLUGGED In addition to the appliance relief valve ea...

Страница 17: ...ELECTRICITY FOR PROPER OPERATION INSTALLING THE HEATER ON A BRANCH CIRCUIT THAT HAS ELECTRONIC NOISE IS SUBJECT TO FLUCTUATIONS IN VOLTAGE LEVEL OR HAS AN APPLIANCE WHICH GENERATES EMF OF RFI INTERFE...

Страница 18: ...18 FIGURE 15 BTH 300 WIRING DIAGRAM...

Страница 19: ...19 FIGURE 16 BTH 400 AND 500 WIRING DIAGRAM...

Страница 20: ...run for the duration of the post purge cycle to purge the system of all combustion gases When the post purge cycle is complete the blower is de energized and will coast to a stop 11 The control will n...

Страница 21: ...water heater determines the regulated temperature for the water in the tank This parameter is adjusted in the Temperature menu Items in this menu allow you to monitor different temperature readings in...

Страница 22: ...that occurs the water heater controls will detect this condition and determine the appropriate action Part of this is displaying the information on the LCD in plain text that accurately describes the...

Страница 23: ...d information can be found in the control By pressing the Advanced button detailed information can be found regarding diagnosing and resolving the problem WARNING Usage of the Advanced information req...

Страница 24: ...an be accessed at any time 8 Viewing Information About the Heater The electronic control for this water heater monitors many different aspects of the water to ensure safe and optimal operation Much of...

Страница 25: ...R TO START UP REQUIRED ABILITY INSTALLATIONORSERVICEOFTHISWATERHEATERREQUIRES ABILITY EQUIVALENT TO THAT OFALICENSED TRADESMAN IN THE FIELD INVOLVED PLUMBING AIR SUPPLY VENTING GAS SUPPLY AND ELECTRIC...

Страница 26: ...ERSONAL INJURY OR LOSS OF LIFE 1 STOP Read the safety information above on this label 2 Set thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped wit...

Страница 27: ...ALTITUDES UP TO 10 000 FEET INSTALLATIONS ABOVE 10 000 FEET MAY REQUIRE REPLACEMENT OF THE BURNER ORIFICE CALL THE TECHNICAL INFORMATION CENTER AT 800 527 1953 FOR REQUIREMENTS Some gas utility compa...

Страница 28: ...about 1 2 5cm of lime buildup if it has reached the drain valve opening A schedule for deliming should be set up based on the amount of time it would take for a 1 2 5cm buildup of lime Example 1 Init...

Страница 29: ...D MEAN CONTACT WITH EXTREMELY HOT WATER PASSING OUT THE VALVE DURING THIS CHECKING OPERATION If the temperature and pressure relief valve on the heater discharges periodically or continuously it may b...

Страница 30: ...R SUPPLIED TO FIXTURES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS...

Страница 31: ...DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 3 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPU...

Страница 32: ...CIFICATIONS PAGE 35 CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST B...

Страница 33: ...ECT CIRCULATING LINE OF 180 F 82 C OR BOOSTED WATER IF USED TO INLET WATER LINE TO BOOSTER INSTALL IN ACCORDANCE WITH LOCAL CODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR...

Страница 34: ...TE 4 IF TEMPERED WATER IS RECIRCULATED RETURN LINE SHOULD BE CONNECTED AT POINT A DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAG...

Страница 35: ...ting and storage potential of the system cannot be achieved Plus the units with the higher water flow may have a shortened life Dimensions shown are for minimum space occupied by the water heaters ass...

Страница 36: ...brush 10 Condensate hose may be blocked where it connects to the exhaust elbow Verify the condensate drains from the unit without restriction WATER IS TOO HOT 1 Refer to WATER TEMPERATURE CONTROL WAT...

Страница 37: ...igniter terminal with an OHM meter If there is no continuity the igniter is broken and should be replaced If the igniter appears to function properly then verify that the inlet pressure is 11 0 Natura...

Страница 38: ...immediately NOISY BURNER OPERATION The exhaust of this unit produces some noise during ignition period When combustion is too lean or too rich start up noise will get worse Check for flue gas CO2 read...

Страница 39: ...n is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited warranty the warra...

Страница 40: ...40 www hotwater com...

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