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13

PRESSURES OF 1/2 PSIG (3.45Kpa) OR LESS, THE APPLIANCE
NEED NOT BE DISCONNECTED, BUT MUST BE ISOLATED
FROM THE SUPPLY PRESSURE TEST BY CLOSING THE
MANUAL GAS SHUTOFF VALVE.

BEFORE PLACING THE HEATER IN OPERATION, CHECK FOR
GAS LEAKAGE. USE SOAP AND WATER SOLUTION OR OTHER
MATERIAL ACCEPTABLE FOR THE PURPOSE OF  LOCATING
GAS LEAKS. DO NOT USE MATCHES, CANDLES, FLAME OR
OTHER SOURCES OF IGNITION FOR THIS PURPOSE.

PURGING

Gas line purging is required with new piping or systems in which
air has entered.

  

CAUTION

PURGING SHOULD BE PERFORMED BY PERSONS
EXPERIENCED IN THIS TYPE OF GAS SERVICE. TO AVOID
RISK OF FIRE OR EXPLOSION, PURGE DISCHARGE MUST NOT
ENTER CONFINED AREAS OR SPACES WHERE IGNITION CAN
OCCUR. THE AREA MUST BE WELL VENTILATED AND ALL
SOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED.

GAS METER SIZE - CITY GASES ONLY

Be sure that the gas meter has sufficient capacity to supply the full
rated gas input of the water heater as well as the requirements of
all other gas fired equipment supplied by the meter. If the gas meter
is too small, ask the gas company to install a larger meter having
adequate capacity.

GAS PRESSURE REGULATION

Main line gas pressure to the unit(s) should be a maximum
11.0"  W.C. (2.74 Kpa) for natural gas and a maximum 14.0" W.C
(3.49 kPa) for propane gas. A minimum of 6.2" W.C.
(1.54 Kpa) for natural gas and a minimum of 11.0" W.C. (2.74 kPa)
for propane gas. A service regulator should be installed within
10' (305 cm) of the unit.

GAS VALVES

  WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL
TO SHUT OFF, TURN OFF THE MANUAL GAS CONTROL VALVE
TO THE APPLIANCE.

SYSTEM CONNECTIONS

The system installation must conform to these instructions and to
the local code authority having jurisdiction. Good practice requires
that all heavy piping be supported.

THERMOMETERS (Not Supplied)

Thermometers should be obtained and field installed as shown in
the installation diagrams.

Thermometers are installed in the system as a means of detecting
the temperature of the outlet water supply.

RELIEF VALVE

This heater is equipped with an approved temperature and pressure
relief valve. ASME ratings cover pressure relief. A.G.A. ratings cover
release rate with temperature actuation.

FOR SAFE OPERATION OF THE WATER HEATER, THE RELIEF
VALVE(S) MUST NOT BE REMOVED OR PLUGGED.

In addition to the appliance relief valve, each remote storage tank
which may be used in conjunction with this appliance shall also be
installed with a properly sized, rated and approved temperature
(ANSI) and pressure (ASME) relief valve(s). This relief valve shall
comply with the standard for relief valves and automatic gas shutoff
devices for hot water supply systems. ANSI Z21.22

Your local code authority may have other specific relief valve
requirements.

  WARNING

THE PURPOSE OF A RELIEF VALVE IS TO AVOID EXCESSIVE
PRESSURE OR TEMPERATURE INTO THE STEAM RANGE,
WHICH MAY CAUSE SCALDING AT FIXTURES, TANK
EXPLOSION, SYSTEM OR HEATER DAMAGE. NO VALVE IS TO
BE PLACED BETWEEN THE RELIEF VALVE AND THE TANK.

A DRAIN LINE MUST BE CONNECTED TO THE RELIEF VALVE
TO DIRECT DISCHARGE TO A SAFE LOCATION TO AVOID
SCALDING OR WATER DAMAGE. THIS LINE MUST NOT BE
REDUCED FROM THE SIZE OF THE VALVE OUTLET AND MUST
NOT CONTAIN VALVES OR RESTRICTIONS, NOR SHOULD IT
BE LOCATED IN FREEZING AREAS. DO NOT THREAD OR CAP
THE END OF THIS LINE. RESTRICTED OR BLOCKED
DISCHARGE WILL DEFEAT THE PURPOSE OF THE VALVE AND
IS UNSAFE. THE DISCHARGE LINE SHALL BE INSTALLED TO
ALLOW COMPLETE DRAINAGE OF BOTH THE VALVE AND
LINE.

WATER LINE CONNECTIONS

This manual provides detailed installation diagrams (see back
section of this manual) for typical methods of application for the
water heaters.

The water heater may be installed by itself, or with a separate
storage tank. When used with a separate storage tank, the
circulation may be either by gravity or by means of circulating pump.
When a circulating pump is used, it is important to note that the
flow rate should be slow so that there will be a minimum of
turbulence inside the heater.

CLOSED SYSTEM

  CAUTION

A closed system will exist if a check valve (without bypass),
pressure reducing valve (without bypass), or a water meter (without
bypass) is installed in the cold water line between the water heater
and street main (or well).

Excessive pressure may develop causing premature tank failure or
intermittent relief valve operation. This type of failure is not covered
by the limited warranty. An expansion tank or a similar device may
be required in the inlet supply line between the appliance and the
meter or valve to compensate for the thermal expansion of water
under supply pressure.

If a water heater is installed in a closed water system, check local
codes or contact the water supplier or local plumbing inspector on
how to control this situation.

WATER (POTABLE) HEATING AND SPACE HEATING

1. All piping components connected to this unit for space

heating applications shall be suitable for use with potable
water.

Содержание CYCLONE Xi BTH 400A

Страница 1: ...ETY PLEASE READ THOROUGHLY BEFORE INSTALLINGAND USING THIS APPLIANCE INSTALLATION OPERATION SERVICE MAINTENANCE LIMITED WARRANTY WARNING If the information in these instructions is not followed exactl...

Страница 2: ...SA B149 1 and CSA C22 1 The former is available from the Canadian Standards Association 8501 East Pleasant Valley Road Cleveland OH 44131 and both documents are available from the National Fire Protec...

Страница 3: ...iagnostic Controller 15 Gas Value LEDs Flashing 15 Error Codes 16 Fault Conditions 16 No Incoming Line Voltage 16 No Low Voltage 16 Temperature Probe Fault 16 E C O Switch Open 17 Control Bad 17 Combu...

Страница 4: ...ter temperature to exceed the thermostat setting The water temperature would continue to rise until high limit switch operation Contact your dealer or servicer if continued high limit switch operation...

Страница 5: ...cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new labels from A O Smith for placement on the blanket directly over the existing labels...

Страница 6: ...of all appliances in the enclosure If horizontal ducts are used each opening shall have a free area of not less than one square inch per 2000 Btuh 1 102mm2 kW of the total input of all appliances in t...

Страница 7: ...VER PUBLIC AREA WHERE CONDENSATE OR VAPOR CAN CAUSE NUISANCE OR HAZARD ON DIRECT VENT INSTALLATIONS INLET VENT HOOD MUST BE LOCATED 1 30 5cm MINIMUM FROM ANY OPENING IN BUILDING ON DIRECT VENT INSTALL...

Страница 8: ...T TERMINALS AN INTAKE VENT TERMINAL AND AN EXHAUST VENT TERMINAL THE INTAKE VENT TERMINAL IS A 3 45 PVC ELBOW WITH A DOME SHAPE SCREEN AND THE EXHAUST VENT TERMINAL IS A 3 45 PVC ELBOW WITH A MESH WIR...

Страница 9: ...TERMINAL INTAKE VENT TERMINAL FIGURE 10 VERTICAL VENT TERMINAL INSTALLATION IMPORTANT WHEN TERMINATING THROUGH A ROOF THE FOLLOWING SPECIFICATIONS PERTAINING TO TERMINAL LOCATION MUST BE FOLLOWED 1 Pr...

Страница 10: ...The fittings other than the TERMINATIONS should be equivalent to PVC DWV fittings meeting ASTM D 2665 Use CPVC fittings ASTM F 438 for CPVC pipe and ABS fittings ASTM D 2661 3311 for ABS pipe If CPVC...

Страница 11: ...SWITCH SEE FIGURE 13 The Blocked Outlet Prover Switch is set up to shut the unit off when a build up of positive pressure in the exhaust vent pipe occurs This switch is a positive pressure switch that...

Страница 12: ...DAMAGE PERSONAL INJURY OR LOSS OF LIFE The Gas Leak Test is performed as follows Paint pipe connections upstream of gas control with a rich soap and water solution to test for leaks before operating m...

Страница 13: ...be used in conjunction with this appliance shall also be installed with a properly sized rated and approved temperature ANSI and pressure ASME relief valve s This relief valve shall comply with the st...

Страница 14: ...OLTAGE LEVEL OR HAS AN APPLIANCE WHICH GENERATES EMF OF RFI INTERFERENCE CAN CAUSE THE CONTROLLER TO MALFUNCTION A HIGH QUALITY POWER CONDITIONER MUST BE INSTALLED IF THE ABOVE CONDITIONS EXIST MALFUN...

Страница 15: ...Dirty burner 10 Clean burner be closed and the blower will continue to run for approximately 10 seconds The control will then return to step 2 9 If a flame is confirmed the control will enter the heat...

Страница 16: ...Not Implemented h s 240 Executed State 4 Not Implemented h s 210 Executed State 10 Not Implemented h s 213 Executed State 13 Not Implemented h s 214 Executed State 14 Not Implemented h s 216 Executed...

Страница 17: ...ntrol problem 2 Water in tank above freezing 2 Temperature probe out of tolerance replace temp probe Possible Cause Remedy 1 Water in tank is low probe 1 Fill tank immersed in steam 2 Probe wiring sho...

Страница 18: ...SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMANIN THE FIELD INVOLVED PLUMBING AIR SUPPLY VENTING GAS SUPPLYANDELECTRICALWORKAREREQUIRED Before attempting start...

Страница 19: ...ur hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may re...

Страница 20: ...ATERS ARE CERTIFIED FOR USE WITHOUT MODIFICATION FOR ALTITUDES UP TO 2000 FEET INSTALLATIONS ABOVE 2000 FEET MAY REQUIRE REPLACEMENT OF THE BURNER ORIFICE CALL THE TECHNICAL INFORMATION CENTER AT 800...

Страница 21: ...nance and service procedures may also require draining the heater 1 Turn off the heater electrical disconnect switch 2 Close the cold water inlet valve to heater 3 Open a nearby hot water faucet to ve...

Страница 22: ...MANUALLY OPERATING THE VALVE MAKE SURE THAT A DRAIN LINE HAS BEEN ATTACHED TO THE VALVE TO DIRECT THE DISCHARGE TO AN OPEN DRAIN FAILURE TO TAKE THIS PRECAUTION COULD MEAN CONTACT WITH EXTREMELY HOT...

Страница 23: ...R SUPPLIED TO FIXTURES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS...

Страница 24: ...TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 3 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD A...

Страница 25: ...CIFICATIONS PAGE 28 CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST B...

Страница 26: ...ECT CIRCULATING LINE OF 180 F 82 C OR BOOSTED WATER IF USED TO INLET WATER LINE TO BOOSTER INSTALL IN ACCORDANCE WITH LOCAL CODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR...

Страница 27: ...TE 4 IF TEMPERED WATER IS RECIRCULATED RETURN LINE SHOULD BE CONNECTED AT POINT A DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAG...

Страница 28: ...er heating and storage potential of the system cannot be achieved Plus the units with the higher water flow may have a shortened life Unions shown in piping diagrams are not included in the manifold k...

Страница 29: ...ED 1 Check to see if the water heater drain valve is tightly closed Also check the cleanout opening for leakage 2 The apparent leakage may be condensation which forms on cool surfaces of the heater an...

Страница 30: ...ot greater than 11 0 2 74 kPa W C or lower than the minimal gas supply pressure as shown in Table 4 that is for Natural Gas 6 2 1 54 kPa W C pressure Also the manifold pressure should rise during the...

Страница 31: ...on is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited warranty the warr...

Страница 32: ...32 A O SMITH WATER PRODUCTS CO INC 5621 W 115TH STREET ALSIP ILLINOIS 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E mail parts hotwater com...

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