3
Servicing should only be performed by a Qualified Service Agent
TABLE OF CONTENTS
TABLE OF CONTENTS .......................................................................... 3
INTRODUCTION .................................................................................... 4
Qualifications
..................................................................................... 4
Service Warning ................................................................................ 4
Service Reminder .............................................................................. 4
Tools Required ................................................................................... 4
INSTALLATION CONSIDERATIONS ..................................................... 5
Instruction Manual
............................................................................. 5
Closed Water Systems
...................................................................... 5
Thermal Expansion ............................................................................ 5
Air Requirements
............................................................................... 5
Contaminated Air
............................................................................... 5
Venting
............................................................................................... 6
General Venting Information
.............................................................. 6
Water Piping
...................................................................................... 6
Temperature Rise & Flow Rate
.......................................................... 6
Boiler/Water Heater Controls
............................................................. 7
Primary System Control
..................................................................... 7
Installation Checklist
.......................................................................... 8
FEATURES AND COMPONENTS ......................................................... 9
OPERATION AND SERVICE ................................................................11
Modulating Fire Operation
................................................................11
Combustion Blower
..........................................................................11
Heat Exchanger Assembly
.............................................................. 12
Venturi And Gas Train Assembly
..................................................... 14
Burner Assembly ............................................................................. 15
Flame Sensor .................................................................................. 17
Spark Igniter
.................................................................................... 18
Gas Valve ........................................................................................ 19
Temperature Sensors
...................................................................... 20
Air Filter Assembly
........................................................................... 21
Control Panel Assembly
.................................................................. 22
Control Board Assembly
.................................................................. 25
Display System (Touch Screen Display)
.......................................... 29
Connector Terminals
........................................................................ 29
START UP AND OPERATIONS ........................................................... 31
Prior To Start Up
.............................................................................. 31
General ............................................................................................ 31
Filling And Purging of Boiler/Water Heater Installation
.................... 31
Filling Boiler/Water Heater Installation
............................................. 31
Inlet Gas Pressure
........................................................................... 31
Manifold Pressure Connections
....................................................... 32
Water Temperature Regulation
........................................................ 32
Check/Control Water Hardness
....................................................... 33
Freeze Protection (Hydronic Heating Installation)
........................... 33
Inspect/Fill Condensate System
...................................................... 33
LIGHTING AND OPERATING INSTRUCTIONS .................................. 34
Adjustment
....................................................................................... 35
Setting Of The Test Mode
................................................................ 35
CONTROL SYSTEM OPERATIONS .................................................... 38
Burner Control System
.................................................................... 38
Overview .......................................................................................... 38
Burner Control Operation
................................................................ 40
General Operational Sequence
....................................................... 41
Lead Lag .......................................................................................... 42
Local operator interface: display system
......................................... 44
Installation Instructions (S7999D OI Display)
.................................. 45
Page Navigation
.............................................................................. 48
TROUBLESHOOTING ......................................................................... 58
Poor Combustion - Ignition Failure - Rough Start/Operation
........... 58
TROUBLESHOOTING CODES ............................................................ 60
PIPING DIAGRAMS ............................................................................. 75
Содержание 100 Series
Страница 2: ...2 Servicing should only be performed by a Qualified Service Agent...
Страница 26: ...26 Servicing should only be performed by a Qualified Service Agent Figure 17 CONTROL BOARD ASSEMBLY...
Страница 34: ...34 Servicing should only be performed by a Qualified Service Agent LIGHTING AND OPERATING INSTRUCTIONS...
Страница 47: ...47 Servicing should only be performed by a Qualified Service Agent Figure 31 S7999D DISPLAY PAGE FLOW...
Страница 77: ...77 Servicing should only be performed by a Qualified Service Agent NOTES...
Страница 78: ...78 Servicing should only be performed by a Qualified Service Agent NOTES...
Страница 79: ...79 Servicing should only be performed by a Qualified Service Agent NOTES...