background image

4-1

SECTION 4: SERVICE INSTRUCTIONS & MAINTENANCE

VALVE SERVICE

COVER

The cover provides protection for the controller, wiring, and other components.  This cover will be removed for most service and maintenance.

To remove cover:

1) Grasp side edges toward rear of the valve.

2) Pull outwards until the slots in the cover clears the projections on the top plate.

3) Lift up on the rear and pull forward to clear the control module.

To install cover:

1) Position cover to be low in front and under the bottom edge of the control module.

2) The cover will hook on the bottom of the controller and drop down over the camshaft.

3) To fi nish, grasp the side edges and pull outward to clear the projections on the top plate.

4) Drop down until the cover snaps in place.

ELECTRONIC CONTROL MODULE

The purpose of the electronic control module is to control the regeneration cycle.  The control module has several variations.  When replacing the controller, use the 
same model or some functions may not work.  This is an electronic controller that is programmable and uses input/output signals.

To remove control module:

1) Disconnect power to the unit.

2) Remove valve cover.

3) Press trip lever to release module from top plate.

4) Pivot the top forward and up.

5) Remove any wire connections.  Wire connections have a locking tab that must be squeezed before removing.

NOTE: There is no need to label the wires.  The keyed connectors will only plug back into one site.

To install control module:

1) Be sure the power is disconnected.

2) Check model.

3) Check routing of wires and plug them into the controller.  Connectors will snap in place.  Be sure that wires are properly managed through the clips on top plate.  
This will prevent the wires from being caught in the camshaft.

4) Place bottom of module in position.  The bottom will fi t into a clip.

5) Pivot the top into position and snap in place.  The controller should be secure.

If you are ready to program the controller, then power can be applied by plugging in transformer.  

Figure 24

Figure 25

Figure 26

Содержание Aqua-Pure AWS100M

Страница 1: ...ALLATION AND OPERATING INSTRUCTIONS AWS SERIES RESIDENTIAL WATER SOFTENERS MODELS AWS100M AWS150M AWS200M AWS300M INSTR2198 0911 Installer please leave with homeowner Homeowner retain for future refer...

Страница 2: ......

Страница 3: ...To request an MSDS relating to this product call 203 238 8965 or go to www 3M com select country and use the search engine to search MSDS For emergen cies call 800 364 3577 or 651 737 6501 24 hours CA...

Страница 4: ......

Страница 5: ...ts power source MECHANICAL 1 Do not use petroleum based lubricants such as petroleum jelly oils or hydrocarbon based lubricants Use only 100 silicone lubricants 2 Take care when using pliers or pipe w...

Страница 6: ...ts Do not get primer or solvent on o rings nuts or the valve IMPORTANT NOTE If sediment is present the installation of a sediment pre filter is recommended Even if sediment is not currently present or...

Страница 7: ...R OPTIONAL SOFT WATER INCOMING WATER FILTERED WATER FILTERED PUBLIC WATER INSTALLATION CHECK VALVE WASTE DRAIN WASTE DRAIN CAUTION To reduce the risk associated with property damage due to water leaka...

Страница 8: ...ficient ground connection across the water softener installation piping refer installation to qualified personnel The control valve allows for 1 2 connection for use as a drain line connection CAUTION...

Страница 9: ...3 This will allow the unit to fill slowly from the bottom up reducing air entrapment Allow unit to fill slowly failure to do so could result in loss of resin to the drain Once a steady stream of wate...

Страница 10: ...ndicates which regeneration cycle is currently in progress See Figure 5 CAMSHAFT FRONT END The corresponding slot for the number is positioned at the optical sensor which is approximately 90 degrees o...

Страница 11: ...e cursors will be displayed to indicate which day will be programmed into the controller 5 PM indicates that the time displayed is between 12 00 noon and 12 00 midnight there is no AM indicator PM ind...

Страница 12: ...n memory Also used together with the arrow buttons 3 UP arrow Generally used to scroll up or increment through a group of choices 4 Regenerate Used to command the controller to regenerate Also used to...

Страница 13: ...glass icon will be displayed Repeat this process for each cycle until the system is back into the treated water mode IMPORTANT NOTES When the controller gets to cycle C4 Pause cycle there may be a sli...

Страница 14: ...neration at the next set time of regeneration Push the REGEN button once The recycle symbol will be flashing on the display Figure 10 Push the REGEN button again to cancel For an immediate regeneratio...

Страница 15: ...owly escaping from the valve drain line B When all of the air has been purged from the media tank water begins to flow steadily from the drain line open the main supply valve all of the way This will...

Страница 16: ...alve to the brine draw position Hold the REGEN button down for 5 seconds The controller will begin a manual regen and advance the control valve to the cycle C1 Backwash Press the SET and UP button to...

Страница 17: ...at the factory These default settings will work for most applications The controller menu has three levels Basic This level is easily accessed by the user The settings can be changed and saved as lon...

Страница 18: ...ttons to increase decrease the time Push SET to enter the selection Days of the week The day of the week does not have a default setting It is entered at Power up To change the current day push SET wh...

Страница 19: ...sible the dealer installer has three salt amount options to choose from These are set up to give the installation the maximum performance based on the inputs by the dealer installer The three salt opt...

Страница 20: ...capacity is displayed in kilograins kilograms CaCO3 that could be removed by the fully regenerated media bed This value is derived by standard water treatment industry norms The system capacity is di...

Страница 21: ...in gallons 0 65536 gallons H11 Average usage for Thursday in gallons 0 65536 gallons H12 Average usage for Friday in gallons 0 65536 gallons H13 Average usage for Saturday in gallons 0 65536 gallons...

Страница 22: ...replacing the controller use the same model or some functions may not work This is an electronic controller that is programmable and uses input output signals To remove control module 1 Disconnect po...

Страница 23: ...t or the motor When the controller is powered up the camshaft will be rotated to the home position OPTICAL SENSOR The optical sensor is mounted to the top plate The camshaft cup rotates through the se...

Страница 24: ...fset enable the service person to view the number at the top of the cup and deter mine which slot is at the optical sensor IMPORTANT NOTE If any part of the camshaft is broken or damaged the camshaft...

Страница 25: ...e wires can become tangled in the camshaft 1 Depending on which harness is being installed plug the connector into the motor or turbine 2 Route the harness through the opening at the back of the top p...

Страница 26: ...ing 2 Position yourself on the spring side of the valve discs 3 Position the spring over the valve body close to final position The wide spring segments will be located at the wide valve discs The cur...

Страница 27: ...ved to reassemble the top plate IMPORTANT NOTE Follow the procedure to engage the screws with the existing threads If the same threads are not used the holding power of the screw is lost Under pressur...

Страница 28: ...remove injector screen and injector cap 5 Clean injector screen using a fine brush Flush under running water until clean 6 Using a needle nose pliers pull injector straight out 7 Flush water into the...

Страница 29: ...ir out of the system 10 The system will require the startup procedure to be performed in order to operate appropriately CHECK TURBINE OPERATION After the turbine has been cleaned verify that the turbi...

Страница 30: ...the display under the day of the week When the correct day is flagged push SET The controller is ready to operate The media tank should be ready for operation 5 Hold the REGEN button on the controlle...

Страница 31: ...Working Pressure psi 20 125 20 125 20 125 20 125 Min Max Operating Temperature F 40 110 40 110 40 110 40 110 Max Flow Rate gpm to Drain During Regeneration Cycle 1 6 2 5 2 5 4 8 Amount of High Capaci...

Страница 32: ...ts C If motor continues to rotate indefinitely replace the following components in this order Optical sensor Wire Harness Motor Controller 4 Brine tank overflow A Uncontrolled brine refill flow rate A...

Страница 33: ...4 System using more or less salt than salt control is set for A Inaccurate setting A Make correct setting B Foreign matter in controller causing incorrect flow rates B Remove salt controller and flush...

Страница 34: ...0X 13000X 13000X 13000X 6 Brine Tank Complete BT1534X BT1534X BT1534X BTCS33BK 7 Overflow Fitting BT16 BT16 BT16 BT16 8 Brine Tank Shell w Cover BT1534L BT1534L BT1534L BT1833BK 9 Brine Well w Cap BT1...

Страница 35: ...e Assembly 8 1000226 Screen Cap Assembly w O ring Injector High Efficiency Options 9 1030410 1030412 1035736 G Injector High Efficiency Tan J Injector High Efficiency Lt Blue L Injector High Efficienc...

Страница 36: ...remedy and 3M Purification Inc s exclusive obligation Warranty Period One 1 year on the entire product unit Five 5 years on the mineral tank only does not include internal component parts Five 5 year...

Отзывы: