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Counting Scale 

 HC-30K

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 HC-15K

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 HC-6K

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 HC-3K

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WM+PD4001164 

Summary of Contents for HC-15Ki

Page 1: ...Counting Scale HC 30Ki HC 15Ki HC 6Ki HC 3Ki WM PD4001164 ...

Page 2: ...r translated into another language without the prior written consent of the A D Company Product specifications are subject to change without any obligation on the part of the manufacture Compliance with FCC rules Please note that this equipment generates uses and can radiate radio frequency energy This equipment has been tested and has been found to comply with the limits of a Class A computing de...

Page 3: ...ear TARE 19 5 STORE UNIT WEIGHT 20 5 1 Store Unit Weight by ID Numbers 20 5 2 Clearing A Memorized Unit Weight 21 5 3 Unit Weight Tare Comparator Limits Memorized 22 6 USING THE M MEMORY 23 6 1 The M Memory Function 23 6 2 Viewing the M TOTAL 24 6 3 Clearing the M TOTAL 24 6 4 The M Function 24 7 COMPARATOR FUNCTION 25 8 CALIBRATION 27 8 1 Calibration Procedure Using a Weight 27 8 2 Gravity Compen...

Page 4: ...S 232C SERIAL INTERFACE 43 13 1 Installation 43 13 3 Data Output Mode 44 13 4 Connecting the AD 8121 Printer MODE 1 or MODE 2 45 13 5 Connecting the AD 8121 Printer MODE 3 46 13 6 Command Mode 46 13 6 Using UFC Universal Flex Coms Function 51 14 OP 04 RS 232C RELAY OUTPUT 53 15 SPECIFICATIONS 54 16 GRAVITY ACCELERATION MAP 55 ...

Page 5: ...emory The way to send the desired unit weight from a personal computer Three UNIT WEIGHT BY LED s will navigate you to enter a unit weight easily ACAI Automatic Counting Accuracy Improvement supports counting by recalculating the unit weight when a sample is added Therefore it is possible to reduce the counting error The scale can show information for piece count weight unit weight and comparator ...

Page 6: ... correct Remove the protective packing materials from around the scale and between the pan and scale casing 1 3 Parts Overview HC i SERIES INSTRUCTION MANUAL Instruction Manual Remove Packing Material AC Adapter Please confirm that the AC adapter type is correct for your local voltage and receptacle OP 03 04 slot AC adapter jack Earth terminal Spirit level Calibration switch cover Battery cover We...

Page 7: ... 04 05 at 1 to enable the function 5 Switch the power ON at least half an hour before use so that the scale can warm up Best Conditions For Weighing The Scale must be level check the spirit level on the scale Best operating temperature is between 20 C 25 C 68 F 77 F at about 50 60 Relative Humidity There shouldn t be large temperature fluctuations The weighing room should be kept clean and dry The...

Page 8: ...ing units between kg and lb by using the key 1 7 Last Unit Weight Used Feature There are a number of ways to register a unit weight to count The HC i scale has a feature to keep the last unit weight used in memory This can be handy if you turn the scale off and then want to return to the same unit weight or you accidentally clear the unit weight by pressing the RESET key When a unit weight is regi...

Page 9: ...le Operation Mode Automatic Last Unit Weight Used When you turn the display ON the scale can automatically recall the last unit weight used from memory if desired Set the F Function f 01 04 at 1 The scale will recall the last unit weight used when the display is turned ON 888 8 8 880 8880 000881 23450 ENTER ...

Page 10: ...he ID key is used when recalling unit weight data from ID memory The TOTAL annunciator comes ON when the COUNT display is showing the TOTAL value COUNT pcs Display The PRINT key sends Count Weight or Unit Weight data The TOTAL key displays the accumulated data on the count display and also back again The key displays comparator limits works as M key or toggles the weighing units lb kg USA version ...

Page 11: ...ack to zero 1 Remove everything from the weighing pan and press the ZERO key Then the weight display shows and waits for the weighing data to become stable 2 The scale will zero and the ZERO indicator will come ON to indicate that the scale is ready to start weighing or counting There is automatic re zeroing function called Zero Tracking The scale initially comes with this function enabled to take...

Page 12: ...ll show the weight of the container 3 Press the TARE key Then the weight display shows and waits for the weighing data to become stable 4 The scale will subtract the weight of the container and the weight display changes to net weight The TARE ENTERED indicator will light TARE 8880 000 WEIGHT STABLE TARE ENTERED ZERO 8880 650 WEIGHT STABLE TARE ENTERED ZERO Container weight 8880 000 WEIGHT STABLE ...

Page 13: ...see the section noted for more instructions You can return to this point at any time during operation by pressing the RESET key This doesn t clear the entered tare weight M memory AWA settings and comparator limits L RESET 888 8 8 880 COUNT WEIGHT UNIT WEIGHT TOTAL M SAMPLE TOO LIGHT STABLE TARE ENTERED ZERO HI LO OK ACAI 8880 000880 00000 SAMPLE KEY BOARD ID UNIT WEIGHT BY By stored lD number Sec...

Page 14: ...enough sample size for accurate counting If you see the add on the unut weight display then add the additional number of sample pieces displayed You can ignore the add message and continue counting by pressing the ENTER key However the results may not be accurate See F Function f 01 02 5 You may now begin counting operations for pieces of the same weight See 10 ACAI FUNCTION for information concer...

Page 15: ... container The weight of the pieces will be displayed 5 Press the ENTER key The display will show for a moment while calculating the unit weight After a moment the display will show the count total weight and unit weight If the add appears on the unut weight display then the sample size is not large enough for accurate counting add the additional number of sample pieces 6 You may now begin countin...

Page 16: ...d container The weight of the pieces will be displayed 5 Press the ENTER key The display will show for a moment while calculating the unit weight After a moment the display will show the count total weight and unit weight If the add appears on the unut weight display then the sample size is not large enough for accurate counting add the additional number of sample pieces 6 You may now begin counti...

Page 17: ...le of setting a sample size of 20 4 Press the ENTER key The display will show for a moment while calculating the unit weight After a moment the display will show the count total weight and unit weight If the add display appears on the unit weight display then the sample size is not large enough for accurate counting add the additional number of sample pieces 5 You may now begin counting operations...

Page 18: ... unit weight If you hit the wrong key press the C key to clear and start again Example of a unit weight 32g 4 Press the ENTER key The unit weight 32g will have been entered If the unit weight entered is too light lo ut low unit weight will be displayed and you will be returned to step 3 5 You may now begin counting operations for pieces of the same weight KEY BOARD 888 8 8 810 COUNT WEIGHT UNIT WE...

Page 19: ...ntered as the unit weight of ID 12 If there is no unit weight entered for the ID number you tried to recall no id will be displayed and you will be returned to step 3 5 You may now begin counting operations for pieces of the same weight id 00 is a special memory area It always holds the last unit weight entered When you register a unit weight it is automatically placed in the ID id 00 If you clear...

Page 20: ...KEYBOARD TARE key The weight display will blink display is any tare weight previously entered 3 Use the 0 Æ 9 10 key pad to display the desired tare weight If you hit the wrong key press the C key to clear and start again Example of a tare weight 615g 4 Press the ENTER key The weight display changes to net weight The TARE ENTERED indicator will light KEY BOARD TARE 888 8 8 810 COUNT WEIGHT UNIT WE...

Page 21: ...splay is any tare weight previously entered 2 Press the 0 key and press the ENTER key 3 The tare weight is cleared and the TARE ENTERED indicator will be turned off 888 8 554 COUNT WEIGHT UNIT WEIGHT 88 0 615881 10000 STABLE TARE ENTERED ZERO 888 8 8 810 COUNT WEIGHT UNIT WEIGHT 8880 000881 100000 00 TARE 888 8 554 COUNT WEIGHT UNIT WEIGHT 8880 615881 100000 00 KEY BOARD TARE 888 8 554 COUNT WEIGH...

Page 22: ...new ID number Example of ID number 12 If you hit the wrong key press the C key to clear and start again 4 Press the ENTER key The ID number is memorized and the display returns to normal If the same ID number was previously stored the scale beeps twice and the ID number display stops blinking You must then select one of two options either a Overwrite the old ID unit weight or b Select a different ...

Page 23: ...e scale will beep Return to step 2 to try again or press the RESET key to exit Clearing All ID Memories at Once 1 In the Step 2 above press the TOTAL key idall will appear with ÑallÒblinking 2 Press the ENTER key then ÑallÒblinking will stop 3 Press the ENTER key again to clear all of ID memories Press the RESET to exit without clearing ID memories Display will return to normal STORE UNIT WEIGHT C...

Page 24: ...unit weight and a tare weight by any method If necessary set the comparator limits 2 Go to step 2 of section 5 1 Store Unit Weight By ID Numbers When you recall a unit weight by the ID key the tare and or comparator limits are also recalled along with the unit weight 888 8 554 COUNT WEIGHT UNIT WEIGHT 88 0 615881 10000 STABLE TARE ENTERED ZERO id 00 the special memory area does not store a tare we...

Page 25: ... will stay ON while there is count in memory 2 Press the M key every time you want to add to the count Remember that you may only add the count data once the scale must return to near zero before it will let you add again To Erase the Last M Addition 1 Press and hold the C key then press the M key release 2 The scale will beep and clear the last M addition If the scale beeps 4 times there is no M ...

Page 26: ... come ON The number of additions to the M memory is also shown 2 Press the TOTAL key again The display will return to normal 6 3 Clearing the M TOTAL 1 Press and hold the C key then press the TOTAL key release both 2 The scale will clear the M memory and the TOTAL annunciator and the M annunciator will go OFF 6 4 The M Function The scale can subtract count data from M memory by using the key Set t...

Page 27: ...Limits Count Weight Data OK Lower Limits Count Weight Data Upper Limits LO Count Weight Data Lower Limits To Set the Comparator Start with the scale switched off 1 Press and hold the ZERO key then press the ON OFF key release both The count display will show f 00 with 00 blinking 2 Press the 5 key to enter into the F Function F 05 X Comparator section 3 Press the ENTER key The count display will s...

Page 28: ...play will return to normal Changing Comparator Limits Instead of Setting the F Function Set f 09 01 0 to use this mode 1 To change the upper limit use the 0 Æ 9 10 key pad to display new limit in step 1 above and press the ENTER key Then new limit is memorized and the lower limit will be shown 2 To change the lower limit use the 0 Æ 9 10 key pad to display new limit and press the ENTER key Then th...

Page 29: ...place The scale must perform warm up for at least 30 minutes before starting calibration 8 1 Calibration Procedure Using a Weight The scale should be powered on at least one half hour to warm it up before starting the calibration procedure 1 Remove the calibration switch cover and press the calibration CAL switch The scale shows Cal in the count display Press the ON OFF key to exit without calibra...

Page 30: ...ER key When span calibration is completed the display returns to step 1 showing the weight value for the calibration weight Remove the calibration weight If the calibration weight is not what it should be an error will be displayed Check if the weight is correct and try again 6 Press the ON OFF key to turn the scale off and re attach the calibration switch cover End of the calibration procedure If...

Page 31: ...ep 1 above press TARE key The display flashes the gravity acceleration value stored in the scale 2 Use the 0 Æ 9 10 key pad to display the desired gravity acceleration value Example of the value 9 800 m s2 3 Press the ENTER key The scale will store the new value If necessary to calibrate the scale using a weight go to Step 2 of the previous section 4 Press the ON OFF key to turn the scale off and ...

Page 32: ...her change the setting Step 5 or move to the next F Function Step 6 5 Use the 0 Æ 9 keys to change the setting The C key clears the input setting if you press the wrong key and want to re enter If you make a mistake and want to escape without saving any changes made after the last time the ENTER key was pressed press the ON OFF key to exit After the ENTER key is pressed the data is entered 6 Press...

Page 33: ...Function the unit weight can be entered without adding the requested sample pieces Or disable the Add Sample Request function 0 Add sample request function is disabled Light unit weight can be accepted without Add more sample request 1 The unit weight can be entered without requested Add sample pieces via the ENTER key 2 The unit weight cannot be entered without requested Add sample pieces via the...

Page 34: ...its F 02 X ACAI Operation Min Unit Weight ACAI Mode When Unit Weight entered by Sample Pieces 0 ACAI is disabled 1 ACAI automatic Operation 2 ACAI Manual Mode using the ENTER key ACAI Mode When Unit Weight entered by Keyboard or ID 0 ACAI is disabled 1 ACAI Manual Mode using the ENTER key This setting works when f 02 01 setting is not 0 2 ACAI Automatic obeys f 02 01 setting Minimum Unit Weight 1d...

Page 35: ...d Beeper Zero Tracking Zero tracking traces a drift from zero caused by temperature change etc and stabilize the zero point 0 Zero tracking ON 1 Zero tracking OFF Response 0 Fast sensitive 1 Normal 2 Slow stable 3 Slower stabler Stable Detection Speed Environment 0 Fast stable detection good environment 1 Normal 2 Slow stable detection poor environment Beeper for key operation 0 Beeper ON 1 Beeper...

Page 36: ...ERO near ZERO means between 4d and 4d of weight data Data to Compare Count or Weight 0 Compare count data 1 Compare weight data Upper Limit 0 Enter via the 10 key pad Use the key to set minus value Lower Limit 0 Enter via the 10 key pad Use the key to set minus value A Beeper With Comparator Results These are beeps for the comparator not for the key operation 000 All Comparator Beepers are OFF Exa...

Page 37: ...se as Bar Code Reader Interface 6 UFC format with Key Mode see setting 0 7 UFC format with Auto Print Mode A see setting 2 8 UFC format with Auto Print Mode B see setting 3 Data to be Sent 0100 Count data sent You select which data to be sent by keying in a 0 or 1 for the data ID no PCS count weight or unit weight Example Key in 1 1 0 0 to display 1100 this setting would send only the ID number an...

Page 38: ...ory 2 Operating as a key to toggle the weighing unit between lb and g Decimal Point and RS 232C Output 0000 Decimal point Header for stable weight data ST Acknowledgment of command ACK CR LF Select the decimal point or and output format for RS 232C Set 0 or 1 for each bit Decimal point 0 1 Header 0 ST 001 2346 kg 1 WT 001 2346 kg Acknowledgment 0 ACK CR LF 1 ACK f 10 f 11 and f 12 are for factory ...

Page 39: ... every different batch of the same items use ACAI every time you start counting the next batch The ACAI function is initially set to manual operation when the unit weight is set digitally by the keyboard by ID memory or using computer via the serial interface This can be set to the automatic mode The ACAI mode when the unit weight is entered by ID or digital input is controlled by F Function f 02 ...

Page 40: ...ight until the ENTER key is pressed as long as it is at the proper time and the guidelines in the ACAI Notes section have been followed The ACAI manual mode is controlled by F Function f 02 1 set at 2 To start ACAI manual operation the unit weight must be registered and the samples still on the weighing pan 1 Add pieces within the nearest ACAI range refer to table in the previous section The ACAI ...

Page 41: ... pieces The minimum number of pieces to set is 10 The number of pieces is set to less than 50 in the interval mode the buzzer will start to beep at the target count 5 pieces If the number of pieces is not more than 9 the buzzer does not beep in either mode You cannot set the minus target or interval count But the AWA function works for negative pieces too The AWA function should be disabled when t...

Page 42: ...rval Mode Setting 1 The count display shows interval count blinking 2 Use the 0 Æ 9 keys to set or change the count The C key clears the input setting if you press the wrong key and want to re enter 3 Press the ENTER key The display returns to normal and the interval mode will be activated 888 of100 COUNT WEIGHT UNIT WEIGHT 88 0 00088target 888 of150 COUNT WEIGHT UNIT WEIGHT 88 0 00088target 888 o...

Page 43: ... Connect the wires in the battery box to the battery Be sure to connect RED wire to positive RED terminal and BLACK wire to negative BLACK terminal Or there is a risk of explosion 4 Place the battery into the box and attach the battery cover using the screws removed in the step 2 above 5 Press the ON OFF key and check if the scale works normally Use a Yuasa Battery NP4 6 6V 4Ah Use only the AC ada...

Page 44: ...e the charging process to trickle charge automatically Charge the battery at temperature between 0 C 32 F and 40 C 104 F Preferably 5 C 41 F 35 C 95 F is recommended Charge the battery when using for the first time The battery must be recharged regularly if the scale is not used for long time Every 3 months in the warmer area and every 6 months in the cool area will be needed Be sure to use the AC...

Page 45: ...connector inside the option slot 4 Fix the OP 03 unit using the two screws included in the OP 03 13 2 RS 232C Specifications Transmission form Asynchronous bi directional half duplex Data format Baud rate 2400 4800 9600 bps Data 7 bits parity 1bit even odd or 8 bits non parity Start bit 1 bit Stop bit 1 bit Code ASCII Terminator Data Send CRLF Data Receive CR or CRLF LSB 0 1 2 3 4 5 MSB 6 Pin conn...

Page 46: ...01 2 Data is sent if the weight display is stable at 5d weighing display division and above The next transmission can not occur until after the weight display falls below 5d Auto print Mode B f 06 01 3 Data is sent if the weight display is stable at 5d weighing display division and above below The next transmission can not occur until after the weight display falls between 5d and 5d To use with th...

Page 47: ...clock function and set f 06 02 to print pcs count data only or weight data only Print Operations Settings Print By F Function f 06 01 Printer MODE HC PRINT key 0 MODE 1 Auto Print 2 or 3 MODE 1 Printer DATA key 1 MODE 2 Example of f 06 02 settings To print pcs count data only set f 06 02 at 0100 To print weight data only set f 06 02 at 0010 To print pcs count and weight data set f 06 02 at 0110 To...

Page 48: ...stream mode to use with the command mode if you don t want to use command mode together with key mode or auto print mode set f 06 01 4 command mode only Use an optional cable below to connect with a computer AX KO577A 200 RS 232C cable for D sub 25 pin length 2m AX KO1786 200 RS 232C cable for D sub 9 pin length 2m These cable have a DIN 7pin connector but it can connect with the OP 03 ID Number p...

Page 49: ... from power on sequence ID Send the ID number in use QT Send the pcs count data WT Send the weight data UW Send the unit weight in use AQ Send the total accumulated M memory count d t AN Send the number of additions to M memory TR Send the tare weight in use MR Send the specified ID memory contents Refer to the data format for the reply MR Store the unit weight and tare weight into the specified I...

Page 50: ...alue is out of range Tare weight is more than the capacity etc Data Format Examples below are for f 09 02 0000 ACK 06H Store unit weight and other value in use according to f 01 05 Command E 1 2 C LF Stores to id 12 E 000012CRLF is acceptable Reply ACK C LF ID Number Command I D C LF Reply I D 0 0 0 0 1 2 C LF PCS Count Data Command Q T C LF Reply Q T 0 0 0 0 1 2 3 4 P C C LF Stable Positive Data ...

Page 51: ...0 0 1 2 3 4 C LF MR ID number 6 digit unit weight 8 digit including decimal point tare weight 9 digit including sign and decimal point upper limit 9 digit including sign lower limit 9 digit including sign total count 9 digit including sign number of addition 8 digit CR LF Memorize enter unit weight and tare weight into a specified ID memory Command M R 1 2 1 2 3 0 3 4 5 C LF Reply ACK C LF ID Numb...

Page 52: ... f 05 01 Reply F C 0 5 0 1 0 C LF f 05 01 0 Store the specified F Function setting value Command F C 0 5 0 3 1 2 3 4 C LF Set 1234 as the Upper limit F Function Number 4 digits Setting Value Maximum 8 digits including sign Reply ACK C LF Command O N C LF Start with new settings Reply ACK C LF Having finished the FC command send the ON command to start the scale with new settings The scale replies ...

Page 53: ...control codes Parameter Data Code Parameter Data Code PC Count CD ID number in use WT Weight CP Comparator result UW Unit weight in use CM Comma TR Tare weight in use SP Space TL Total count CR Carriage Return AN Accumulation numbers LF Line Feed These parameters must be used in capital letters ASCII text string Text string is described in single quote marks as Data The single quote itself is writ...

Page 54: ...xcept the ID number PC 1 2 3 4 P C 1234 pcs 9 digit data 3 digit unit WT 4 3 2 1 0 k g 4 3210 kg 9 digit data 3 digit unit UW 1 2 3 4 5 6 7 g 1 234567 g 9 digit data 3 digit unit TR 1 2 3 4 5 k g 1 2345 kg 9 digit data 3 digit unit TL 9 9 9 9 9 9 P C 999999 pcs 9 digit data 3 digit unit AN 1 2 3 4 1234 times 8 digit data CD 0 0 0 0 1 2 ID Number 000012 6 digit data CP O K Result is OK 2 characters...

Page 55: ...terface and refer to 13 OP 03 RS 232C SERIAL INTERFACE Comparator Relay Output Circuit Pin connections The HC i is designated as DCE Data Communication Equipment Maximum rating of the Relay Output The maximum rating of the replay output is as follows Maximum voltage 50V DC Maximum current 100mA DC Maximum ON resistance 30 View from outside 1 HI relay output 2 Receive data RS 232C 3 Transmit data R...

Page 56: ...Character height pcs 18 6mm weight unit weight 11 4mm Display Update Approximately 10 times per second Interface RS 232C option Power AC adapter or SLA Battery option Battery Operating Time Approx 80 hours without interface Platform Size 300 x 210 mm 11 8 x 8 3 inches Dimensions 315 W x 331 D x 126 H mm 12 4 W x 13 0 D x 5 0 H inches Weight approx 4 7 kg 10 4 lb Calibration Weight 3kg 0 1g 6kg 0 2...

Page 57: ...9 m s2 Cape Town 9 796 m s2 Rio de Janeiro 9 788 m s2 Chicago 9 803 m s2 Rome 9 803 m s2 Copenhagen 9 815 m s2 San Francisco 9 800 m s2 Cyprus 9 797 m s2 Singapore 9 781 m s2 Djakarta 9 781 m s2 Stockholm 9 818 m s2 Frankfurt 9 810 m s2 Sydney 9 797 m s2 Glasgow 9 816 m s2 Taichung 9 789 m s2 Havana 9 788 m s2 Taiwan 9 788 m s2 Helsinki 9 819 m s2 Taipei 9 790 m s2 Kuwait 9 793 m s2 Tokyo 9 798 m ...

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