Rice Lake DeckHand Installation And Service Manual Download

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DeckHand

™

Portable Floor Scale

Installation and

Service Manual

PN 43978 Rev D

February 16, 2021

Summary of Contents for DeckHand

Page 1: ...DeckHand Portable Floor Scale Installation and Service Manual PN 43978 Rev D February 16 2021 ...

Page 2: ...emarks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserves the right to make changes to the technology features specifications and design of the equipment without notice The most current version of this publication software firmware and all other product ...

Page 3: ...he Mast and Indicator 5 2 4 1 Assembling Mast to Base 5 2 4 2 Attaching Indicator Bracket to Mast 5 2 4 3 Mounting the Indicator 5 2 4 4 Wiring Load Cell Cable to Indicator 5 2 5 Configuring the Indicator 6 2 6 Calibrating with Test Weights 6 2 6 1 Calibration Procedure 6 3 0 Service Information 7 3 1 Troubleshooting Guide 7 3 2 Periodic Maintenance 7 3 3 Load Cell Replacement 8 3 3 1 Disassembly ...

Page 4: ...nd Portable Floor Scale ii Visit our website www RiceLake com Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinars ...

Page 5: ...e or balanced portability Figure 1 1 Optional Pivoting Ramp and Indicator An efficient off center arrangement of two high capacity single point load cells yields Legal for Trade accuracy Electronic components are double protected from rough use A RoughDeck stainless steel NEMA 4X junction box is further protected by mounting within the mast The optional indicator mounts on a swivel bracket high en...

Page 6: ...ct any Rice Lake Weighing Systems dealer for replacement manuals Failure to heed could result in serious injury or death Before attempting to operate this unit make sure every individual who operates or works with this unit has read and understands the following safety information Failure to heed may result in serious injury of death DO NOT allow minors children or inexperienced persons to operate...

Page 7: ...ike rolls of paper or plastic film material that have been recently spooled To prevent ESD damage the indicator requires a three prong 120 VAC outlet plug with continuous earth ground Do not attempt to use the scale with two prong 120 VAC power without a ground Load Cell Excitation Rated Excitation 10 VDC Maximum Excitation 15 VDC mV V Signal Output 2 mV V Grade Level Requirements The bubble level...

Page 8: ... on the mast The indicator can be mounted and wired after the mast is in place Remove all packing material and inspect base and mast components for visible damage caused during shipment 2 3 Installing Optional Pivoting Ramp If the optional ramp is to be installed set it flat on the floor in position in front of the scale so the holes in the base align with the holes in the ramp pivot arms Figure 2...

Page 9: ...g the Indicator Spread the bracket arms enough to slide the indicator between the bracket arms Line up the bracket holes with the threaded enclosure holes as in Figure 2 2 Slide a plastic pivot washer between each arm and the indicator enclosure at the holes Figure 2 2 Top View of Indicator and Bracket Insert the thumbscrew bolts through the bracket arms through the washers and into the threaded h...

Page 10: ...ty two or three times The following test weights are recommended for the most accurate calibration of the various models 2 6 1 Calibration Procedure 1 Place scale on level surface and remove all load from scale 2 Place the indicator in calibration mode and do a zero calibration according to the indicator manual 3 Place test weights on the platform equal to the value shown in Table 2 3 75 of the sc...

Page 11: ...shion pads between platform and channels The platform must be free floating on resilient pads for continued accuracy Symptom Possible Problem Solution System does not operate no display Power disconnected Check and reconnect Indicator fuse blown Check for cause Replace Interface cable cut or disconnected Repair Signal leads incorrectly connected at indicator Install according to indicator installa...

Page 12: ...nd will turn hard 1 Set the spacer block and load cell into position Insert the four load cell screws from the bottom finger tight only final adjustments in load cell position are necessary before the screws are torqued down 2 Run the new load cell cable to the J box using exactly the path dictated by the cable existing ties The existing cable hold downs keep the cables under the middle of each lo...

Page 13: ...o Table 3 2 Pull excess cable out of the J box and tighten the cable cord grip snugly The rubber seal will protrude slightly from the cord grip when tightened enough to be waterproof Figure 3 1 DeckHand Junction Box Cutaway Load Cell Cable Color Code J Box Terminal Load Cell Cable Color load cells to j box Green Excitation Green Blue Black Excitation Black Brown Red Signal Red White Signal White B...

Page 14: ...de of the scale labeled CELL 1 and CELL 4 Figure 3 2 Cell 1 and Cell 4 Potentiometers 2 With scale level and no weight on the scale zero the indicator Then turn potentiometers for cells 1 and 4 fully clockwise to get the maximum signal from each load cell A clicking sound can be heard when full signal is reached 3 With both potentiometers at full signal place the test weight over left or right sid...

Page 15: ...del Scale PN OverallSize Platform Deck Size Load Cell PN Load Cell Capacity Scale Weight Ramp PN Ramp Deck Size Ramp Weight DH 500 41293 31 W x 41 L 24 25 W x30 375 L 188687 250 kg 550 lb 336 lb 43376 25 W x 27 L 44 lb DH 1000 41294 31 W x 41 L 24 25 W x30 375 L 188689 500 kg 1100 lb 356 lb 43376 25 W x 27 L 44 lb DH 2000 41295 31 W x 41 L 24 25 W x30 375 L 188690 635 kg 1397 lb 373 lb 43378 25 W ...

Page 16: ...ale 12 Visit our website www RiceLake com 4 0 Replacement Parts Figure 4 1 Replacement Parts Illustration 29 29 30 31 32 37 36 38 35 1 39 40 43 22 41 23 25 28 50 27 19 6 46 8 9 10 11 12 13 15 16 17 18 51 34 52 2 3 4 5 26 14 7 53 ...

Page 17: ...top Set Screw 5 16 x 18NC x 1 2 14989 21933 16 Base Shim Ramp End 41004 41199 17 Scale Base Bumper 3 4 41267 41267 18 Cap Screw 1 4 20NC x 3 4 14964 41251 19 Lock Washer 5 16 15153 15154 22 Cable Tie Mount 15658 15658 23 Cable Tie 3 15631 15631 25 Lock Nut 5 8 11NC 40181 41249 26 Wheel 10 Dia x 5 8 Bore 41268 41268 27 Axle 5 8 11 x 6 41005 41200 28 Jam Nut 5 8 11NC 14676 14680 29 Handle Grip 3 4 I...

Page 18: ...ally exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or changed by any person other than RLWS or its duly authorized repair agents RLWS will have a reasonable time to repair or replace the defective equipment Buyer is re...

Page 19: ...mV V Output 2mV V Cable Length 9 ft 10 in 3 m Height Weighing platter 4 5 in height when in weigh mode Column Height 59 in Warranty DeckHand weldment five years Load cells two years All other components one year Approvals Certificate Number 98 004 Accuracy Class III nmax 2500 Approval Number AM 5218 APPROVED LOAD CELLS ...

Page 20: ...DeckHand Portable Floor Scale 16 Visit our website www RiceLake com ...

Page 21: ......

Page 22: ...nada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Specifications subject to change without notice www ricelake com PN 43978 Rev D February 16 2021 ...

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