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BPS12

Battery Power Supply

Manual Part Number 90-18020

Hardware Manual

Zultys Technologies

771 Vaqueros Avenue
Sunnyvale, CA 94085
USA
tel: +1-408-328-0450
fax: +1-408-328-0451
http://www.zultys.com

Summary of Contents for BPS12

Page 1: ...BPS12 Battery Power Supply Manual Part Number 90 18020 Hardware Manual Zultys Technologies 771 Vaqueros Avenue Sunnyvale CA 94085 USA tel 1 408 328 0450 fax 1 408 328 0451 http www zultys com ...

Page 2: ... the associated software are the property of Zultys Technologies and all rights are reserved No part of this document may be photocopied reproduced stored in any computer format translated to another language or publicly displayed without the prior written consent of Zultys Technologies The information contained herein has been prepared by Zultys Technologies solely for use by Zultys s employees a...

Page 3: ...ection 11 3 2 Shipment Contents 11 3 3 In Case of Damage or Malfunction 12 3 4 Returning Items for Repair or Replacement 12 Chapter 4 Hardware Description 15 4 1 Introduction 15 4 2 Panel Descriptions 15 4 3 Status Indicators 17 4 4 BPS12 Capacity 19 Chapter 5 Installing the BPS12 21 5 1 Introduction 21 5 2 Preparation for Installation 22 5 3 Installation 23 Chapter 6 Powering and Connecting the B...

Page 4: ...are Manual Contents Chapter 7 Maintenance and Use 33 7 1 Introduction 33 7 2 Servicing 33 7 3 Disposal 35 Appendix A Regulatory and Safety Compliance 37 A 1 Safety 37 A 2 EMC Emission 37 A 3 EMC Immunity 37 Index 39 ...

Page 5: ...to be installed by qualified personnel only Installation by unqualified individuals may result in injury and damage to the BPS12 and surrounding equipment Warning This equipment is to be installed and maintained by service personnel only as defined by AS NZS 3260 Clause 1 2 14 3 Service Personnel Warning The BPS12 must be installed in a secure location that has access restricted to qualified perso...

Page 6: ...ribution channels Access the Zultys web sites for all further information Zultys is very open about its products and most of the manuals are available on line at http www Zultys co uk UK and Ireland http www Zultysau com Australia http www Zultys co nz New Zealand http www Zultys com cn China http www Zultys com USA Canada and all other countries 1 2 Ordering Information Figure 1 1 shows the order...

Page 7: ...odies Important This notice contains special information that should not be ignored Caution This notice calls attention to a condition or procedure which if not observed could result in damage to the BPS12 Warning This notice indicates that if a specific procedure or practice is not correctly followed permanent damage to the BPS12 and personal injury may result Danger This notice warns you of immi...

Page 8: ...you can then return to the page you were previously reading This is a huge benefit to you if you want to study a small area of the product 1 5 Colophon This document was produced on personal computers using Adobe s FrameMaker for Windows The printed book is printed by an offset process The headings are set in Swiss 721 Bitstream s version of the Helvetica typeface the copy is set in Zapf Calligrap...

Page 9: ...he BPS12 and surrounding equipment You can install the BPS12 yourself or arrange for someone else to install it for you Zultys does not offer installation If you purchased the BPS12 from a VAR or distributor they will be able to offer you installation services If you bought the product from Zultys directly you may be able to obtain installation services from a third party contractor If you have pu...

Page 10: ...ions due to defects in materials and workmanship If Zultys receives notice of such defects during the warranty period Zultys shall repair or replace software media and firmware which do not execute their programming instructions due to such defects Zultys does not warrant that the software firmware or hardware will meet your requirements or that their operation shall be uninterrupted or error free...

Page 11: ...no unauthorized modification of the product and The product has not been operated outside of the environmental or other specifications and There was proper site preparation installation and maintenance and The defect is reported by the original purchaser of the product 2 Zultys assumes no responsibility for the use or reliability of interconnected equipment that is not furnished by Zultys 3 THE WA...

Page 12: ...red under a warranty see section 2 3 on page 6 for details of the terms of the repair 2 3 5 3 Out of Warranty Repairs If the equipment is no longer covered by warranty and if you do not have a maintenance contract you will have to pay for the repairs Contact your Zultys sales or service representative to obtain the current repair prices and payment terms Outside the USA contact the distributor res...

Page 13: ...stem to report and track your support cases You can log into the system at anytime create a case or view the status of the resolution for your case To log into the web incident tracking system access www Zultys support com 2 4 3 2 Technical Support by E Mail If possible Zultys technical support will resolve your problem efficiently by e mail Send the serial number of your BPS12 along with a descri...

Page 14: ...Manual Use Zultys technical support to solve problems that you have tried diligently to solve by yourself You may contact Zultys technical support at the following number You must pay for any phone charges 1 408 328 0450 ...

Page 15: ...acking list and confirm that all items listed on that note were received Compare the packing slip with your purchase order Your BPS12 is usually shipped with an ac power cord one battery power cable rack mount brackets and sufficient screws to securely mount the power supply to your equipment rack Ensure that there are no discrepancies before you start installing the device as described in chapter...

Page 16: ...esentative for clarification You must obtain an RMA before returning any merchandise from Zultys this includes equipment covered under warranty For merchandise not under warranty Zultys offers extended warranty Call your local Zultys sales representative for pricing on extended warranty for your merchandise 3 4 2 Obtaining RMA Number If you believe that something is wrong with the equipment call Z...

Page 17: ...to obtain supplies from Zultys use a strong triple walled shipping carton Place about 70 mm 3 in of cushioning material around all sides of the equipment Zultys is not responsible for any damage that occurs during shipment back to the factory 3 4 6 Shipping Obtain from your nearest Zultys sales or service representative the correct address to which you should return the equipment Clearly mark the ...

Page 18: ...14 BPS12 Hardware Manual ...

Page 19: ... the right side of the panel and features three LEDs in the upper left corner This side contains no wiring connectors The numbers in the figure correspond to the following descriptions 1 Power LED See section 4 3 1 on page 17 for a description of the Power LED 2 Load LED See section 4 3 2 on page 17 for a description of the Load LED 3 Status LED See section 4 3 3 on page 18 for a description of th...

Page 20: ...llel When connecting the dc power output to these devices you must only use the battery power cable supplied by Zultys 4 ac input Provides a universal fused input for ac power You can insert 100 Vac to 240 Vac at 47 Hz to 63 Hz 5 Power LED See section 4 3 1 on page 17 for a description of the Power LED 6 Load LED See section 4 3 2 on page 17 for a description of the Load LED 7 Status LED See secti...

Page 21: ...s off battery is discharging All LEDs are Flashing Red System has failed OR System failure is imminent OR System is shutting down because batteries are deeply discharged See section 4 3 5 Off Standby switch is off OR ac power is off and batteries are discharged and disconnected OR ac power is off and batteries are disconnected because of a failure condition Figure 4 3 Power LED Condition Indicator...

Page 22: ...5 seconds off At least one fan has failed OR System is overheating OR Output voltage magnitude is less than 43V DC All LEDs are Flashing Red System has failed OR System failure is imminent OR System is shutting down because batteries are deeply discharged See section 4 3 5 Off Standby switch is off OR ac power is off and batteries are discharged and disconnected OR ac power is off and batteries ar...

Page 23: ...2Vdc Connecting the BPS12 to ac power will resolve this problem if the batteries are capable of recharging normally In this case the LEDs will not start flashing and no further action is required Whenever the BPS12 generates a failure alert contact Zultys Technical Support or your local Zultys sales representative for assistance Warning Never attempt to resolve a system failure by servicing the BP...

Page 24: ... from the load the three LEDs warns you when the charge level reaches 45 Vdc 4 4 2 2 Battery Capacity The total battery capacity is expressed in Ampere hours Ah which measures the period of time that the device can deliver a unit of current The battery capacity depends on the discharge rate and the ambient temperature A fully charged BPS12 at room temperature can discharge a current of 0 6 A for 2...

Page 25: ...d to be installed by qualified personnel only Installation by unqualified individuals may result in bodily injury and damage to the BPS12 and surrounding equipment Warning This equipment is to be installed and maintained by service personnel only as defined by AS NZS 3260 Clause 1 2 14 3 Service Personnel Warning The BPS12 must be installed in a secure location where access is restricted to qualif...

Page 26: ...ironment where the temperature is outside the range 0 C 30 C may result in bodily injury and damage to the BPS12 or surrounding equipment You will also void your warranty 5 2 1 3 Ventilation The BPS12 contains two fans located on the right side of the device that circulate air through the sides of the chassis Important Do not cover the slots and openings on the left or right side of the BPS12 Thes...

Page 27: ...ESD damage when installing or servicing the BPS12 or any other electronic device Assemble or disassemble equipment only in a static free work area Use a conductive work surfaces such as an antistatic mat to dissipate static charge Wear a conductive wrist strap and lab coat to dissipate static charge accumulation Minimize handling of assemblies and components Keep replacement parts in their origina...

Page 28: ...roperly mounted to the floor or has properly fitted stabilizers so that it cannot move and will not tip over If the rack tips over it may cause you bodily injury and may damage the equipment Tool Purpose manual screwdriver Phillips or crosshead sized to fit M4 screwhead to fasten the mounting brackets to the sides of BPS12 chassis manual screwdriver Phillips or flat head sized to fit 12 24 screws ...

Page 29: ...gure 5 3 displays the right side of the BPS12 with the mounting bracket attached to the front mounting holes Using four M4 x 6 screws flat head you can fasten the mounting brackets in one of four positions Mounting brackets in the front side of chassis You can fasten the bracket so that the flange causes the front side of the BPS12 to appear at the front of the equipment rack When mounting the bra...

Page 30: ... during periods of high electrical activity in the atmosphere such as during lightning and storms 5 3 4 Placing the BPS12 in the Equipment Rack 1 Hold the main chassis in place on a 19 equipment rack with the flanges of the mounting brackets aligned against the holes in the front of the rack Warning The BPS12 weighs 27 kg 60 pounds You need two people to lift and install the BPS12 Grasp the chassi...

Page 31: ...the four 12 24 mounting screws into place on the flanges 1 Do not tighten the screws 3 Once mounted in position with the screws in place use a power screwdriver to tighten all four screws Figure 5 7 Mounting the BPS12 in an Equipment Rack 1 The BPS12 is supplied with four 12 24 mounting screws for conventional 19 equipment racks Zultys supplies M6 screws for metric threaded racks BPS12 Battery Pow...

Page 32: ...28 BPS12 Hardware Manual ...

Page 33: ...ponse from the BPS12 1 To connect the BPS12 to an ac source verify that the standby switch is pressed in the O position Plug the ac cord into ac input located in the bottom left corner of the BPS12 as shown in figure 6 1 After the ac power is plugged in you will hear a subtle click as the internal power supply begins operating Inside the left side panel of the BPS12 the two small LEDs on the inter...

Page 34: ... shipment by Zultys However the batteries will discharge during storage and shipment The system may require up to 24 hours to fully recharge The Power LED will turn green when charging is complete Danger You must use only the power cord supplied by Zultys when connecting this system to ac power If this is not suitable contact your Zultys sales or service representative The power cord that is provi...

Page 35: ...Cable and may damage the BPS12 2 Connect one end of the Battery Power Cable to one of the six dc power outputs on the rear panel of the BPS12 Figure 4 2 displays the six outputs on the panel Each output is equivalent The plug on the Battery Power Cable is keyed and can be placed on the dc output in only one way 3 Plug the other end of the Battery Power Cable into your MX250 or MX1200 On the MX250 ...

Page 36: ...rovide a maximum discharge capacity of 36 Ah You should not connect the two end systems of the configuration in figure 6 2 the top unit is not connected to the bottom unit Figure 6 2 Cascading three BPS12 Units BPS12 Part 89 05000 Serial No T16 AH 250V T10 AH 250V WARNING No operator serviceable parts inside Refer servicing to service trained personnel 48 V T10 AH 250V 48 V BPS12 Part 89 05000 Ser...

Page 37: ...osing possible fuse failures and the method of replacing the fuses 7 2 1 Measuring Voltage Potentials The BPS12 provides six dc power outputs Each power output connector as shown in figure 7 1 is a Molex Minifit Jr Connector 39 30 0040 For each power output pins 1 and 2 are connected and pins 3 and 4 are connected To measure the voltage output verify that the Standby Switch is in the on position a...

Page 38: ...otects the single dc output item 3 to which it is adjacent The loss of voltage on only one output may indicate that the associated fuse is blown To replace an Individual Output Fuse insert a flathead screwdriver in the slot located in the middle of the fuse receptacle press the screwdriver into the chassis and rotate the receptacle counter clockwise 45 The receptacle is spring loaded and will pop ...

Page 39: ...of the BPS12 return it to the distributor from whom you purchased it or to Zultys 7 3 Disposal When the system is no longer of any use you may return it to Zultys or the Zultys distributor from whom you purchased the equipment for proper disposal ...

Page 40: ...36 BPS12 Hardware Manual ...

Page 41: ... following agency approvals and standards A 1 Safety UL 60950 CSA C22 2 AS NZ 60950 2000 EN60950 A 2 EMC Emission FCC Part 15 ICES 003 AS NZS 3548 CISPR 22 EN55022 EN61000 3 2 EN61000 3 3 A 3 EMC Immunity IEC61000 4 2 IEC61000 4 3 IEC61000 4 4 IEC61000 4 5 IEC61000 4 6 IEC61000 4 11 ...

Page 42: ...38 BPS12 Hardware Manual ...

Page 43: ...system failure 18 Load LED 15 16 17 load output capacity 20 load supply capacity 19 M manual feedback 4 special paragraph styles 3 master output fuse 16 mounting bracket 25 multiple systems 31 P Power LED 15 16 17 power requirements 22 precautions installation 1 5 power cord 30 R rack space 22 rear panel 16 receiving equipment in case of damage 12 inspection 11 procedures 11 13 shipment contents 1...

Page 44: ...40 BPS12 Hardware Manual Index ...

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