Zubler VARIO PRESS 300 Operation Instructions Manual Download Page 48

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innovative dental products

Zubler Gerätebau GmbH
Buchbrunnenweg 26
D-89081 Ulm-Jungingen
Phone +49(0)731-14 52 0
Fax

+49(0)731-14 52 13

www.zubler.de

press-to-metal is a registered Trademark of Zubler Gerätebau GmbH

VARIO BALANCE

Dosage device

VARIO 200

Ceramic firing furnace

FZ1 VARIOmaster

Multi suction unit

FZ VARIO

Central suction systems

Zubler

Flex Ring

Pressing accessories

MICROSTAR

Disposable plungers

Ceramay

Consept Press

-e

-2

B00128 / 06-2013

230/240

Summary of Contents for VARIO PRESS 300

Page 1: ...innovative dental products www zubler de Operation Instructions 01 2014 Rev 1 USB VARIO PRESS 3 30 00 0 VARIO PRESS 3 30 00 0 e en 230 240...

Page 2: ...Intentionaly blank...

Page 3: ...Risks of crushing pinching Conflict Risk of electric shock Attention It is critical that the user completely read the operating manual prior to start up It contains important information on safety ope...

Page 4: ...out the furnace and put it down in the desired location Note that the furnace is heavy and should always be lifted and transported by two persons Take the vacuum pump out of its box put it down near t...

Page 5: ...r supply ensure that the pressure does not drop below 0 5 MPa 5 0 bar Air pressure 0 6 MPa in accordance with ISO 8573 1 Dust Water Oil Class 1 4 1 0 Introduction appliances with high power requiremen...

Page 6: ...essure repeat the vacuum test when weather conditions have returned to normal Setup program Before you operate the ceramic furnace for the first time please run the Run pre heat dry program This enabl...

Page 7: ...ring after a pressing process For firing porcelain use only the firing tray For pressing use only the pressing tray with the insert The insert must be correctly positioned in the pressing tray A furn...

Page 8: ...the air vents as this may result in an electrical shock The lift of the furnace has an electri cal lift drive and has to be operated by the Open and Close Keys Do not open or close the lift manually...

Page 9: ...on top of the unit Do not set the furnace or vacuum pump next to uninsulated heat sources e g Other furnaces or ovens Soldering in this furnace will considerably reduce the life of the thermocouple a...

Page 10: ...at your amperage is sufficient to prevent burdening of any existing circuit Do not use an extension cord with the furnace Check with your utility provider for electrical codes which apply in your area...

Page 11: ...detergent Wash work clothing separately Because this product and many similar products on the market today contain crystalline silica and ceramic fibers it is necessary under the statutes of Californ...

Page 12: ...t your desired menu parameters using the dialer or the keys Confirm your selection with the green Enter key Display functions Enter Esc Up Down MAIN MENU 450 C VP 300 I Run Programs Edit Programs Setu...

Page 13: ...que used it is always recommended to allocate a complete block to one brand or technique Use the dialer or keys to highlight the program you wish to run Touch the green Enter key to activate the prog...

Page 14: ...h the first modifiable parameter To adjust use the dialer or buttons Now confirm the changes with the green Enter key to get to the next parameter The program sequence will be shown in its usual form...

Page 15: ...p leave the page by pressing the red Esc key The first of two program index pages 0 19 will open Use the dialer or the keys to move the red cursor to the selected brand and confirm by pressing The gre...

Page 16: ...green Enter key The first letter to be changed is high lighted in blue Select the desired letters or figure with the dialer or the keys and confirm by pressing the Right key The cursor will move one...

Page 17: ...all dental ceramic materials perfectly Standard program a standard firing management in accordance with the guidelines for the dental ceramics available on the market Special program this firing progr...

Page 18: ...inute in order to reach the final temperature Final temperature Temperature at which the ceramic is sintered Hold time Period for which the ceramic is maintained at the final temperature Temper Select...

Page 19: ...lift moves in 10 increments into the firing chamber Heat rate Temperature increase per minute in order to reach the final temperature Final temperature Temperature at which the ceramic is sintered Ho...

Page 20: ...re increase per minute in order to reach the final temperature 1 Final temperature 1 Temperature 1 at which the ceramic is sintered Hold time 1 Period for which the ceramic is maintained at the final...

Page 21: ...eramic is pressed in the ring Hold time Period during which the ring is maintained at final temperature before pressing Extra press time Additional press time after there has been no movement at the e...

Page 22: ...irst temperature increase entered as hours and minutes Temp 1 Temperature at the end of ramp up time 1 Hold time 1 Time for which the object is maintained at final temperature 1 entered as hours and m...

Page 23: ...esszyklus beteiligten Werkstoffe ergibt sich eine Vorw rmkurve die sich von der klassischen Methode des Aufheizens einer Pressmuffel erheblich unterscheidet siehe Graphik Dabei wird die Muffel kurzzei...

Page 24: ...brand page Select the brand to which the pro gram is to be moved using the dialer or the keys and press the green Enter key Select the place to which the program is to be moved using the dialer or th...

Page 25: ...d page with the first 20 brands will appear on the display Move the red selection bar to the brand you wish to edit and confirm by pressing the green Enter key You can now enter a name in the cor resp...

Page 26: ...the desired letter or number Use the yellow left or right buttons to move the cursor one position to the left or right Touch the green Enter key to store the programs on the USB flash drive When the t...

Page 27: ...e 0 4 Basic Settings on page 6 1 3 5 Vacuum level In this section you can set the vacuum level for the programs Run a vacuum test to check for the allo wable vacuum level see 0 4 Basic Settings on pag...

Page 28: ...you to keep the firing chamber closed when it is not being used Should you be prevented from closing the furnace yourself stand by is auto matically activated 30 minutes after a program has finished a...

Page 29: ...sed air depends on the quality of the compressed air in your laboratory The filter element must be exchanged after 2 years at the latest even if high quality compressed air is being applied A dirty fi...

Page 30: ...m x 430mm 765mm 26kg 240V 50Hz 60Hz 7A max incl pump 20 C 700 C 20 C 1200 C 120mm x 90mm 320 x 240 dots 500 3 0bar 4 5bar 360mm x 430mm 625mm 24kg 230V 50Hz 60Hz 7A max incl pump 20 C 700 C 20 C 1200...

Page 31: ...ng System 200g w 12mm base Accessories P3 Vacuum pump Accessories P3 Vacuum pump VARIO PRESS 3 30 00 0 e 1x Power cord 1x Operating system CF card green 1x Ring tong 1x Firing tray 1x Pressing tray in...

Page 32: ...9 0 731 14520 Fax 49 0 731 145213 Mail vp300 zubler de www zubler de If more help is needed We hope you will have many years of trouble free service from your furnace If you do have problems with the...

Page 33: ...0 00 low 710mm 0 00 700 60 1050 20 00 0 00 10 00 low 710mm 0 00 700 60 980 20 00 0 00 12 00 low 710mm 0 00 700 60 1030 20 00 0 00 10 00 low 710mm 0 00 700 60 1075 20 00 0 00 10 00 low 710mm 0 00 700 6...

Page 34: ...745 1 00 745 1 00 no 450 yes 3 00 3 00 450 0 30 45 715 1 00 715 1 00 yes Heat up 715 450 yes 3 00 3 00 450 0 30 45 710 1 00 710 1 00 yes Heat up 710 Opa paste 845 C Opa paste 950 C Margin 1 Margin 2...

Page 35: ...760 450 no 3 00 450 0 30 55 780 1 00 780 1 00 no 450 yes 3 00 2 00 450 0 30 55 770 1 00 770 1 00 no Opaque 1 2 Margin 1 Margin 2 Dentin 1 Dentin 2 Stain Glaze firing Glaze with powder All firing prog...

Page 36: ...450 0 30 45 740 1 00 740 0 00 no Liner Dentin 1 Dentin 2 Shade Stain Glaze firing Glaze with powder All firing programs are only recommendations of the ceramic producer and can be modified individuall...

Page 37: ...0 yes Heat up 940 403 yes 4 00 4 00 450 0 30 60 940 1 00 940 0 00 yes Heat up 940 403 yes 4 00 4 00 450 0 30 60 930 1 00 930 0 00 yes Heat up 930 403 yes 4 00 4 00 450 0 30 60 860 1 00 860 0 00 yes He...

Page 38: ...70 403 yes 3 00 3 00 450 0 30 60 725 1 00 725 0 00 yes Heat up 725 403 yes 3 00 3 00 450 0 30 60 725 1 00 725 0 00 yes Heat up 725 403 yes 3 00 3 00 450 0 30 60 725 1 00 725 0 00 yes Heat up 725 403 y...

Page 39: ...ime min min ture C min C min ture 1 C min C min ture 2 C min ture C C Crystalliz HT LT Crystalliz MO Correction Regeneration bake All firing programs are only recommendations of the ceramic producer a...

Page 40: ...500 yes 3 00 3 00 500 0 30 55 880 1 00 880 yes Heat up 880 500 yes 3 00 3 00 500 0 30 55 870 1 00 870 yes Heat up 870 500 no 0 00 500 0 30 80 880 2 00 880 no 500 yes 2 00 2 00 500 0 30 80 880 1 00 88...

Page 41: ...50 0 30 55 925 0 30 925 0 00 no 650 yes 4 00 3 00 650 0 30 55 920 0 00 920 0 00 yes Heat up 920 Oxide Paste opaque Powder opaque Margin Final shoulder Final shoulder with glaze Dentin Natural glaze Ov...

Page 42: ...vac Stains Correction Start Pre Pre Closing Soak Soak Heat Final Hold Temper Temper Opening Opening Vacuum Release Vacuum tempe dry drying time tempera time rate tempera time tempera time tempera time...

Page 43: ...n 420 r p m From time to time check the vacuum efficiency of the mixing device The vacuum must always have maxi mum performance Insufficient vacuum can cause rings to crack or break 6 3 Preparation of...

Page 44: ...n the burnout furnace accor ding to the manufacturer s instruc tions Check the temperatures on a regular basis and calibrate when necessary Pay attention to the correct position of the ring inside the...

Page 45: ...e you have at your disposal the innovative Advanced Press programs for proces sing lithium disilicate If the VARIO PRESS 300 is used as a combination furnace or with an idle temperature below 700 C i...

Page 46: ...l203 Rough divestment is carried out with polishing beads at 4 bar 58 psi pressure Fine divestment is carried out with polishing beads at 2 bar 29 psi pressure Observe the blasting direction and dista...

Page 47: ...Intentionaly blank...

Page 48: ...ubler de C press to metal is a registered Trademark of Zubler Ger tebau GmbH VARIO BALANCE Dosage device VARIO 200 Ceramic firing furnace FZ1 VARIOmaster Multi suction unit FZ VARIO Central suction sy...

Page 49: ...49 Page Note Main menu 1...

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