Zubler VARIO 230 Series Manual Download Page 35 | Manualshive

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Summary of Contents for VARIO 230 Series

Page 1: ...Made in Germa ny VARIO 230 series EN07 2022 ...

Page 2: ...2 ...

Page 3: ...2 1 8 Explanation of terms 2 2 Edit folder programs 2 3 Warm up 2 4 Standby 2 5 Settings 2 5 1 Data transfer 2 5 2 Firmware update Firmware version 2 5 3 Idle Standby temperature 2 5 4 Custom calibration 2 5 5 Last error message 2 5 6 Muffle operating hours 2 5 7 Start purge program 2 5 8 Chamotte drying program 2 5 9 Basic settings 2 5 10 Initial oven setup 2 5 11 Vacuum lift 2 5 12 Service menu ...

Page 4: ...t changes to the software or additions to the processing options We are sure that you will have much success with the ceramic furnace and congratula te you on the choice you have made 0 Introduction 0 2 General Q The VARIO series ovens are used exclusively for the firing and pressing of dental ceramics and is only intended for these applications Q The user is liable for damage resulting from other...

Page 5: ...uch as when opening the heating chamber high temperatures may radiate outside the oven chamber Q Do not touch the surface parts the heating elements or the inner surface of the oven The hot surfaces can cause serious burns Q Immediately after the firing process do not leave the firing chamber unattended close it as soon as possible Q If the furnace is left under vacuum for a long time when it is s...

Page 6: ...nect oven to a dedicated electrical outlet Q The main switch should be in the 0 position Q Connect the oven to the power supply using the supplied power cord Switch on the furnace at the main switch 1 2 Initial installation Q After switching on for the first time instructions for the first steps are shown on the display After that the initial installation cycle runs auto matically The oven is only...

Page 7: ...ypassing this step using the red Abort function field This gives you direct access to the main menu Oven type folder Main menu Furnace actual temperature Number pad Select program Edit program Warm up oven Standby Settings Main menu 1 3 Display The display of the VARIO furnaces is a full touch display including an additional number block The number block is only active when numerical values can be...

Page 8: ...rectly to it 2 1 Program Selection Q The Folder Menu contains a list of customizable Program Folder buttons This menu will be recognizable by the prompt at the top of the page Select Folder Each Program Folder button contains the programs for the listed specific porcelain or process you desire Folder Buttons are dark grey while program buttons are light grey Example All DC 9 2 Programs will be in ...

Page 9: ... 2 DC 9 2 Stain DC 9 2 Glaze DC 9 2 Correction Select program Start Abort Display Status Select program select a folder program selected Display Status Select program select a folder select a program Preview final temp selected Display Status Select program select a folder select a program Preview final temp changed and confirmed Image 09 1 Image 09 3 Image 09 2 Delete 2 1 1 Preview change program...

Page 10: ...hted in a darker shade of grey If a subsequent parameter is controlled the parameter bar scrolls accordingly Subsequent parameters can be checked by dragging the process bar to the appropriate positions with a swiping motion Q The vacuum status is displayed in Display Status A running firing program Abort Edit program Soak temp 450 C Closing time 03 00mm ss Pre dry time 03 00mm ss Correction DC 9 ...

Page 11: ...00 mm ss Vacuum Yes Release vacuum Heat up Vacuum end 720 C Soak time 01 00 mm ss Temper time 02 00 mm ss DC 9 2 Correction Should the program really be aborted Abort 2 1 3 Change program during a program run Q Parameters can be changed during a program run via the program Edit program button As with the program preview image 10 2 these changes only apply to the current brand After the end of the ...

Page 12: ...sually by a text window The name of the completed program the time and the date at the end of the process are given in the text window image 12 2 Q A code is generated image 12 3 for documentation or quality assurance This consists of the serial number of the furnace the date YYMMDD time 24 hour system The complete program data can be called up under Settings Data transfer Export protocol files im...

Page 13: ...C Time Temperature Cooling l l TTC cool rate l l Opening temperature l l l l Opening time l l l Vacuum l l l l Release vacuum Heat up Hold time Cooling l l l l Vacuum end l l l l 2 1 7 Program overview and parameter assignment Professional Ceramic firing program type with optional tempering function Professional TTC Ceramic firing program type with optional linear cooling rates controlled temperat...

Page 14: ...g program is activated by selecting Yes Temper temperature The ceramic is tempered at this temperature i e thermally treated with pinpoint accuracy at a constant temperature Temper time Indicates the duration of the thermal treatment with the heating chamber closed TTC Activates linear cooling to the desired temperature using temperature gradients TTC Cool rate Cooling in C F min to reach the open...

Page 15: ...older function field that has already been described is selected the field and its content can be copied moved edited or even deleted Corresponding function fields are activated as soon as the function is available Q If a described folder function field was selected a green Programs and a red Main menu function field become active among other things By pressing the Programs field you get to the pr...

Page 16: ...ation must now be selected in the case of programs this can also be in a different folder By clicking on the Paste field the program or the folder and its contents are moved to the desired position 3 Copy Here the folder program is copied to the clipboard The folder remains unchanged in the same position the procedure is the same as described under point 2 Cut 4 Paste The folder program from the c...

Page 17: ...er pressing the Delete function field a security query appears which you must confirm with Delete or Don t delete 6 Edit The name can be changed for existing programs or folders The number block is active With programs additional parameters can be changed and saved permanently If parameters are changed that have a direct influence on the following parameters e g the opening temperature when the fi...

Page 18: ... dry Yes Final temp 780 C Pre dry time 03 00 mm ss Hold time 01 00 mm ss Closing time 03 00 mm ss TTC Yes Soak temp 450 C TTC cool rate 35 C min Soak time 01 00 mm ss Save 8 Name programs folders If a new program or a new folder is to be created a name must first be entered Two lines of text each with a maxi mum of 12 characters or letters are available for this purpose image 18 1 When programs ar...

Page 19: ...furnace opens the firing chamber or leaves the chamber open and cools down to the standby temperature selected under Settings The display is largely switched off only the text Standby is shown The Standby temperature can be set up under Settings between 20 C and 100 C Once this temperature has been reached the furnace closes the heating chamber and remains there until the display is touched Q The ...

Page 20: ...g this button image 20 3 2 5 1 Data transfer Included with your Zubler ceramic furnace a USB data stick flash drive is enclosed With the help of this USB stick you can transfer program datas from the oven to USB or from USB to oven or log datas for quality assurance to save When the oven detects the USB stick all active function fields are highlighted image 20 2 When using a third party data mediu...

Page 21: ...elected the green function field Export is activated Please activate this field to save the folder and its contents Q The furnace Image 21 3 creates a folder file which it names with the folder name to be saved serial number of the furnace date and time Display Status Settings Data transfer Export one folder DC 9 2 Sarah is choosen Display Status Settings Data transfer Import one folder Display St...

Page 22: ...with the oldest in subsequent work pro cesses Log data that is exported is deleted from the oven memory in the process Here too the furnace generates a file name composed of the word proto col serial number of the furnace date and time of the storage time image 22 2 Delete all protocol files All protocol datas in the oven memo ry can be deleted here Display Status Settings Data transfer Protocol f...

Page 23: ...0 00 24 I O Board number of series 123456789 1234 1 Firmwareupdate Firmwareversion Update firmware Import Firmware Date 2022 03 18 15 10 Firmware I O Board 00 00 27 Firmware Date 2022 03 18 15 10 2 5 2 Firmware update Firmware version 1 Firmware version and Firmware update The firmware versions of the relative components are displayed here A firmware update can be installed on the furnace from the...

Page 24: ... a completed program The oven cools down to the set standby temperature and then closes the heating chamber The standby temperature can be set between 20 C and 100 C 2 5 4 Custom calibration With the customize calibration the basic temperature calibration of the oven can be carried out in the range Firing programs be readjusted Using a numeric keypad value can be entered If is activated the temper...

Page 25: ...on graphite pellets to clean the heating chamber 2 5 8 Chamber drying program duration approx 30 minutes This program is designed to dry the heating chamber insulation It is recommended to let this program run after a long vacation period or if the device has not been used for a longer period of time Here the furnace holds at 600 C The heating chamber is not completely closed during this program T...

Page 26: ...the area without making any changes with the red Abort button 1 Select language Selection of the menu language To do this select the desired national language by activating the red Back button you ll get back to the Basic settings image 26 2 2 5 9 Basic settings In this area specific display settings can be made These are Settings Back Display Status Settings Basic settings Display Status Settings...

Page 27: ...section can be checked by pressing the loudspeaker field With the red Back function field you ll return to the Basic settings level image 27 2 Display Status Settings Basic settings Set volume Display Status Settings Basic settings Set brightness Back Set volume Button Program done Error Abort Boot Set brightness Back 2 5 10 Initial setup You will be guided through all the para meters that have to...

Page 28: ...ere is the wish to set that value manually just activate the Set SWOP funktion field and set your desired value During the test phase this can be canceled by pressing the red Abort button Outside of the test phase this menu area can be exited with the red Back field Vacuum pressure lift Display Status Settings Vacuum lift Back Lift test Vacuum test Vacuum pump mode SWitch On Point Vacuum start Vac...

Page 29: ... and the oven then switches to the desired device version The activation code can only be used for one day at a time 2 5 12 Service menu Password protected service area for customer support 500 C Top limit switch Off On Lower limit switch 0 Back Display Status Settings Vacuum lift Lift test Lift test Lift position Image 29 1 3 Lift test The function of the lift system can be checked during the lif...

Page 30: ...a Image 30 1 Width 320mm Height 550mm Depth 480mm Weight 25kg Voltage 115V AC 230V AC 5 50 60Hz Power consumption 1600VA Idle temperature 40 C 700 C Temperature 80 C 1200 C Colour display 152 x 92mm Touch 230 x 92mm Programs 1000 ...

Page 31: ...ories Filter for vacuum pump 896 0051 Firing tray 898 110 Tweezers long 898 106 Vacuum pump 220 240V 898 052 Vacuum pump 100 120V 898 053 Power cord EU 012 00304 Power cord US JPN 012 00303 Power cord AUS 012 0021 Power cord UK 012 0026 Power cord CHE 012 00304 Connection cable furnace vacuumpump 220 240V 012 00306 Connection cable furnace vacuumpump 100 120V 012 00305 USB Stick 896 0234 Honeycomb...

Page 32: ...is the pump and the power cord for the pump connected to the furnace and the pump check whether the sealing ring of the combustion chamber and lift plate are clean carry out a vacuum test see page 28 if the va cuum pump fails starts please check the fine wire fuse on the vacuum pump small fuse compart ment below the power connector on the vacuum pump a fuse is active here 2nd fuse is provided as a...

Page 33: ... prevents components of the insulation material of the heating chamber dissolved in the condensate or extremely fine dust from entering the vacuum pump We recommend replacing this filter element after 3 years at the latest 5 2 Cleaning the heating chamber see point 2 5 7 ...

Page 34: ...ials burning and press base All materials must be disposed of in accordance with country specific regulations 7 2 Disposal of the device The device must be disposed of by a specialist company The specialist company must be informed of any hazardous residues in the device 7 2 1 Disposal instructions for EU countries In order to preserve and protect the environment prevent environmental pollution an...

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Page 36: ...36 Zubler Gerätebau GmbH Buchbrunnenweg 26 89081 Ulm Jungingen Germany technical changes without notice 22 2022 en ...

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