ZOJE ZJ-5780S Owner'S Manual Download Page 89

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S95

Tension reference value

0~200

100

11 Appendix

11.1 Warning List

Warning No.

Warning

Display

Name of Problem

How to recover

EB001

Pedal not at intermediate Position.

Self-recovery

EB002

Emergency stop

Press

EB004

Main voltage

（

300V

）

too low

Turn off the machine

EB005

Main voltage

（

300V

）

too high

Self-recovery

EB007

IPM over-voltage or over-current

Turn off the machine

EB008

Supplementary device

voltage

（

24V

）

Error

Turn off the machine

EB013

Encoder error or unconnected

Turn off the machine

EB014

Motor running error

Turn off the machine

EB015

Over sewing range

Turn off the machine

EB016

Needle-rod upper position error

Press

Summary of Contents for ZJ-5780S

Page 1: ...ZOJE ZJ 5780S Computerized Controller for High Speed Buttonhole Machine Owner s Manual Forewords ...

Page 2: ... the machine correctly and effectively If the user operates the machine contrary to regulations thus cause loss to user or third party we will not take responsibility Besides you should keep this manual for future use For any fault or problem of machine please ask the professionals or the technicians authorized by us for repair service ...

Page 3: ... Direct Selection of Pattern 24 2 15 Trail Sewing 24 2 16 Set Needle Thread Tension 25 2 17 Operation of Counter 27 2 18 Stop in Emergency 28 3 Interface of Parameter Setting Mode 29 3 1 Instruction on Functions 30 3 2 Set Parameter of Level 1 31 3 3 Set Parameter of Level 2 35 3 4 Counter Setting 40 3 5 Settings on User Management 41 3 6 Edition of Sewing Data 43 3 7 Changing sewing mode 44 3 8 R...

Page 4: ...n on Functions 66 8 Communication Function67 8 1 Handling Possible Data 67 8 2 Take in of the Data 68 8 3 Instruction for Updating 71 9 Information Function72 9 1 Checking the Repair and Inspection Information 73 9 2 Input the Maintenance and Repair Time 74 9 3 Method to Release the Warning 76 9 4 Information of Production Control 76 9 5 Information of Production Control Setting 78 9 6 Display the...

Page 5: ... Table 1 Functions and Parameters Type of controller SC500 Buttonhole Model Bar tacking width 5mm with special specification part 0 05mm Size of cloth cutting knife 6 4 31 8mm 1 4 11 4 Length of Sewing Stitch Max 41mm When the optional is used 120mm Sewing speed Normal 3600rpm Max 4200rpm Speed control type Control panel input Needle DP 5 11J 14J Needle bar stroke 34 6mm Take up lever chain stitch...

Page 6: ...m 41mm 10 120mm Random setting 1 3 Standardization The function keys use the general figures with the meaning agreed in the trade The figures are the internationalized language that users in each country can recognize it 1 4 Operation Method The function keys include Ready Key Information Key Mode Key and Communication Key For the specific operating method please take the operating instruction for...

Page 7: ...ation screen can be performed 5 MODE key Changeover of the data input screen and the mode changeover screen which performs various detail settings can be performed 6 Connecting cables U Disk slot 2 2 Buttons used in common on SC500 The buttons which perform common operations in each screen of SC500 are as follows No Figure Functions Remarks 1 CANCEL Button Quit interface of setting at present In c...

Page 8: ... Basic Operations Turn on the power First make sure that the set presser type A is the same as that of the presser actually mounted Select the wanted pattern No When the power is on the data input screen is displayed Pattern No Button B which is marked at present is displayed in the Ａupper section of the screen Press Button B to select the pattern No The unregistered Pattern No will not be display...

Page 9: ... for sewing Area A is to set the speed and Area B is to display the customer management Start sewing Set the sewing product to the presser portion operate the pedal to start the sewing machine and sewing starts 2 4 Operation of Normal Pattern 1 Interface of sewing data input The interface of data input is shown as the Figure at right For the detailed functions please take the Instruction of Functi...

Page 10: ...t over edging width while for the patterns from No 27 No 30 this button means to return to the Width Setting 9 Set Left Width of Knife Groove Unavailable for Pattern No 27 No 29 10 Set Right Width of Knife Groove Unavailable for Pattern No 27 No 28 11 Length of Cloth Cutting 12 Set Double Stitching or Single Stitching Unavailable for Pattern No 27 No 28 No 29 13 Set Numbers of Basting Unavailable ...

Page 11: ...ruction of Function Keys for reference Instruction of Function Key No Figure Function Remarks 1 P Pattern Selection Key 2 Trial sewing 3 Knife No Knife Shift the Knife function 4 Thread Lower the presser 5 Winding 6 Display the pattern No 7 Set Needle Thread Tension 8 Display Left Over edging Width 9 Display Left Width of Knife Groove 7 ...

Page 12: ...eed 18 Display of Customer Management 2 5 Pattern Registration 99 normal patterns can be registered for the most press to enter the interface of Pattern Registration shown as the right figure 1 1 1 1 Input Pattern No Input the number of the pattern via key board If the pattern number is already existed in the system the look and relevant information of the registered pattern will be shown on the u...

Page 13: ...pe Finish the selection of sewing shape Finish the selection of sewing shape Finish the selection of sewing shape After user selects the 1st bar tacking shape the system will enter the interface of selecting the finish shape as shown in the right figure Press to finish the registration of new pattern and return to the main interface According to the selected shape for sewing the initial value of s...

Page 14: ...attern number of the copied one and press Input the newly registered pattern number In the interface the upper area displays the shape and relevant sewing data of the copied pattern The user can select the unregistered pattern number via the numeral keys The registered pattern number can t be registered again Press to finish the operation of copying the pattern 10 ...

Page 15: ... wanted press to end the operation of naming the pattern The position of figure can be determined by moving the icon the Eraser is used to delete the figure 2 8 Threading Press to enter the interface of threading the presser foot is lowering at this moment press the Presser Foot Up the presser foot will be up and the screen will return to the main interface too Presser foot down Presser foot up 11...

Page 16: ...screen will be displayed as shown in the right figure Start bobbin winding Start bobbin winding Start bobbin winding Start bobbin winding Depress the start pedal and the sewing machine rotates and starts winding bobbin thread Stop the sewing machine Stop the sewing machine Stop the sewing machine Stop the sewing machine Press STOP button and the sewing machine stops and returns to the normal mode ...

Page 17: ...presser type Select the presser type Press button B of the presser type mounted on the sewing machine The button pressed is shown in reverse video Set the presser type referring to Table below Type Type Type Type T T T Type No of ype No of ype No of ype No of presser presser presser presser Type １ Type ２ Type ３ Type ５ Set type 5 when using the presser foot other than type 1 to 3 Change U15 Presser...

Page 18: ...ill be displayed in the interface When the number of the registered pattern is selected the upper area of the interface will show the details of the pattern Press to finish the operation of pattern selection Pattern Inquiry Press to activate the interface of Pattern Inquiry input the number of pattern via the numeral keys Pattern Deletion Select the registered pattern and then press the pattern wi...

Page 19: ...the 1st bar tacking section to enter the interface for selecting the shape For the pattern from No 27 No 30 the user can press to end the selection Finish the sewing shape selection Finish the sewing shape selection Finish the sewing shape selection Finish the sewing shape selection Select the finishing shape of sewing press to return to the main interface Influence brought by K04 K04 12 shapes K0...

Page 20: ...let taper bar tacking type 11 Semi lunar type 12 Round square type 13 Semi lunar square type 14 Semi lunar straight bar tacking type 15 Semi lunar taper bar tacking type 16 Eyelet Semi lunar type 17 Eyelet round type 18 Square radial type 19 Square Semi lunar type 20 Square round type 21 Square straight bar tacking type 22 Square taper bar tacking type 23 Radial Semi lunar type 24 Radial round typ...

Page 21: ... at right Select the sewing data you wish to modify and then enter the setting status The data with purple as its background is the parameters of data input type while those with blue background are the parameters of pattern selection type The following is an example Select to enter the interface as shown in figure at right 17 ...

Page 22: ...ion of Sewing Shape 1 30 1 S02 Length of cloth cutting This item sets the length of cloth that is cut by cloth cutting knife However in case of bar tack shape Nos 27 28 29 and 30 of sewing length is set By making effective U19 Function of plural motions of cloth cutting knife make the plural motions of knife by the knife size set in the item U18 Cloth cutting knife size and the sewing product is c...

Page 23: ... adjusts right side outer shape of bar tacking section in terms of over edging section Both 1st and 2nd bar tacking can be compensated 1 00 1 00 0 05mm S11 Compensation of bar tacking width left This item adjusts left side outer shape of bar tacking in terms of over edging section 1 00 1 00 0 05mm S12 Flow bar tacking offset left This item sets length to form bar tacking section of flow bar tackin...

Page 24: ...S20 Reinforcement of radial shape This item sets with without reinforcement stitching of radial shape Without With Remark 1 Remark 2 S21 Pitch at bar tacking section This item sets sewing pitch of bar tacking section 0 200 2 500 0 025 S22 1st clearance This item sets the clearance between 1st bar tacking and knife groove This item is applied to all shapes 0 0 4 0 0 1mm S23 2nd clearance This item ...

Page 25: ...0 4 0 0 1mm Remarks 3 S39 Lengthwise compensation of needle entry of basting This item sets the amount to move needle entry position back and forth when performing basting more than two cycles 0 0 2 5 0 1mm Remarks 2 Remarks 3 S40 Crosswise compensation of needle entry of basting This item sets the amount to move needle entry position to the right or left when performing basting more than two cycl...

Page 26: ...m sets needle thread tension at right parallel section 0 200 1 Remarks 2 S53 Left parallel section tension 1st cycle of double stitching This item sets needle thread tension at left parallel section of 1st cycle at the time of double stitching 0 200 1 Remarks 2 Remarks 3 S54 Right parallel section tension 1st cycle of double stitching This item sets needle thread tension at right parallel section ...

Page 27: ...is item sets sewing pitch of tie stitching at the start of sewing 0 00 0 70 0 05mm Remarks 2 S64 Tie stitching width at the start of sewing This item sets tie stitching width at the start of sewing 0 0 3 0 0 1mm S65 Lengthwise compensation of tie stitching at the start of sewing This item sets start position of tie stitching in lengthwise direction at the start of sewing 0 0 5 0 0 1mm Remarks 2 S6...

Page 28: ...the K07 Set maximum speed limitation 400 4200 100rpm Remarks 4 S86 Pitch of going This item sets sewing pitch of going side of bar tacking shape Shape Nos 27 28 29 and 30 of S01 0 200 2 500 0 025 Remarks 1 S87 Width of going This item sets width of going side of bar tacking shape Shape Nos 27 28 29 and 30 of S01 0 10 3 00 0 05mm Remarks 1 S88 Pitch of returning This item sets sewing pitch of retun...

Page 29: ... for selecting directly press to enter the interface of selecting as shown below 2 15 Trail Sewing 1 1 1 1 Display the interface of sewing At data input interface press the background of screen will change to blue and the system enter the interface of sewing 2 2 2 2 Display the interface of trail sewing 25 ...

Page 30: ...er key Thread trimming order key Jump feed order key Set thread tension Drive Knife key 3 3 3 3 Begin trail sewing By using and to start trail sewing Under this mode step on the pedal switch to start the machine for sewing the leftover stitches 4 4 4 4 End trial sewing Press to quit the interface of trail sewing and return to the sewing interface 2 16 Set Needle Thread Tension Change the value of ...

Page 31: ...hanged in the needle thread tension change screen Select to set S51 S52 S55 S56 among which the S52 and S56 can be shut down when editing the sewing data under the Mode Status 4 4 4 4 Finish the change of needle thread tension Finish the change of needle thread tension Finish the change of needle thread tension Finish the change of needle thread tension Press CANCEL button and the needle thread te...

Page 32: ...e set the bar tacking tension first to approximately 120 and make the balance of stitches Purl stitch and Whip stitch Purl stitch and Whip stitch Purl stitch and Whip stitch Purl stitch and Whip stitch Purl stitch Purl stitch Purl stitch Purl stitch When applying higher tension to the needle thread to permit it to pass straight through fabric the purl stitch is formed by the bobbin thread which is...

Page 33: ... interface press the interface of counter setting comes out sewing counter No of pieces counter The user can set the type of counter by choosing and and set the value of counter 2 18 Stop in Emergency When STOP switch is pressed during sewing the sewing machine interrupts sewing and stops The interface is displayed as the figure at right 29 ...

Page 34: ...al and sewing starts again 3 3 3 3 Interface of Parameter Setting Mode Press to shift the interfaces of Data Input and Mode as shown in the right figure and detailed edition and setting can be carried out under this interface Hold for 3 second to enter the Mode Setting Level 2 Interface while hold for 6 second to Mode Setting Level 3 Interface Mode Setting Level 1 Interface 30 ...

Page 35: ...l 3 Interface 3 1 Instruction on Functions No Figure Function Remarks 1 Set parameters in Level 1 2 Set counters 3 Set type of sewing 4 Set user management items 5 Set P pattern 6 Initialize U disk 7 Inquire software version 8 Keyboard lock 9 Edit sewing data 10 Aging test 31 ...

Page 36: ...er setting shown as the figure at right Select the parameter you wish to modify The parameters with purple background are the parameters of data input type while the parameters with blue background are the parameters of figure selection type The following is an example Select to enter the interface Select to enter the interface Table of parameters in level 1 32 ...

Page 37: ...ng position Height of cloth setting position of pedal operation is set 0 14 0 0 1mm 0 U04 Pedal to down position of 2 pedal Operation feeling at the time of 2 pedal is set 5 95 1 80 U05 Lifting position of presser foot of 2 pedal Operation feeling at the time of 2 pedal is set 5 95 1 50 U06 Set Needle thread tension at sewing end 0 200 1 35 U07 Needle thread tension at thread trimming 0 200 1 35 U...

Page 38: ... size width Type 5 When type 5 of U14 Kind of presser is set input the length 10 0 120 0 0 5mm 10 0mm U17 Sewing start position Feeding direction Sewing start position in terms of presser is set Set this item when starting position is desired to be shifted due to overlapped section or the like 2 5 110 0 0 1mm 2 5mm U18 Cloth cutting knife size 3 0 32 0 0 1mm 32 0mm U19 Function of plural motions o...

Page 39: ... type up down Up U23 Needle thread trimming release motion start distance Distance from start of sewing to start of trimmer release motion of needle thread trimmer motor is inputted 0 15 0 0 1mm 1 0mm U24 Bobbin thread trimming release motion start distance Distance from start of sewing to start of trimmer release motion of bobbin thread trimmer motor is inputted 0 15 0 0 1mm 1 5mm U25 Counter upd...

Page 40: ...meter setting In the interface of Mode Setting Level 3 press to enter the interface for setting parameters of Level 2 as shown in the right figure For the operation methods please take the description in Set Parameter of Level 1 for reference Table of parameter in level 2 No Parameter Set arrange Unit in Edit Initial set K01 Pedal selection 2 pedal 1 pedal Without intermediate position 2 pedal 36 ...

Page 41: ...ection of machine type 0 Standard type 1 Dry Head Type 0 1 1 0 K07 Set max speed limitation When K06 Selection of machine type is set to dry head type max speed is automatically limited to 3 300 rpm 400 4200 100rpm 3600rpm K08 Compensation of unsteady needle thread tension Output value of needle thread tension is wholly offset and compensated 30 30 1 0 K09 Output time of changed needle thread tens...

Page 42: ...t to 14 0 mm or more motion of needle up by reverse run is automatically performed and the machine stops Prohibition of the motion can be set Needle up by reverse running prohibited Needle up by reverse running permitted Effective K12 Set knife solenoid lowering time 25 100 5ms 35 K13 Set knife solenoid lifting time 5 100 5ms 15 K14 Knife cylinder lowering time Optional 5 300 5ms 50 K15 Y feed mot...

Page 43: ...etting becomes invalid and the registered pattern is sewn at the same position Then multi sewing is possible Prohibition Permission Permission K20 Changeover of cloth cutting knife return power This item sets output power at the time of returning the cloth cutting knife 0 3 1 0 K21 Release amount of bobbin thread trimmer at the start of sewing this item sets the amount of releasing the bobbin thre...

Page 44: ...K190 Adjustment on sensitivity of button 1 5 1 3 K200 Restore to original parameters 40 ...

Page 45: ...3 4 Counter Setting 41 ...

Page 46: ...interface for setting set value of counter Select the type of sewing counter Press or to enter the interface for selecting counter type Sewing UP Counter Every time the sewing of one shape is performed the existing value is counted up When the existing value is equal to the set value the interface of counter exceed warning will be displayed Press the existing value will be restored to 0 Sewing DOW...

Page 47: ...enter the interface of sewing data edition interface under the Mode Setting Level 2 as shown in the right figure sewing data is opened sewing data is closed Select the sewing you wish to edit When the button is pressed the interface will be shifted between reverse display non display After pressing the user can confirm whether the sewing data item is in state of opening 43 ...

Page 48: ...ing After confirming the sewing type press to end the operation Press then the data input interface of the selected sewing type is displayed 3 8 Register pattern to the direct button Register the pattern numbers which are frequently used with the direct buttons for use Press to enter the interface of direct button registration as shown in right figure 44 ...

Page 49: ...ete the existing registered pattern confirm the selection 3 9 Inspection Mode In the Mode Setting Level 2 interface press to enter the interface of Inspection Mode as shown in right The function of each figure is shown as below No Name A I01 upper thread trimming B I02 down thread trimming C I03 Input inspection D I04 inspection of LCD display E I05 Correction of touch panel F I06 Output Inspectio...

Page 50: ...read trimming No Name Range Initial value A Origin position B Initial position 10 10 0 C Releasing position 95 80 86 D Position for trimming 0 20 10 E post trimming position 30 50 40 Select the mode position you wish to adjust Press G to select the positions A B C D for adjustment then press the key to adjust the necessary value at last press F to return to the origin 2 2 2 2 Press to return to th...

Page 51: ...hread trimming No Name Range Initial value A Origin position B Initial position 10 10 0 C Releasing position 35 15 22 D Position for trimming 10 10 0 E post trimming position 40 60 50 Select the mode position you wish to adjust Press G to select the positions A B C D for adjustment then press the key to adjust the necessary value at last press F to return to the origin Press to return to the inter...

Page 52: ...m the input status of each switch and sensor ON Turned on OFF Turned off A Amount of pedal pressed B Pedal Sensor C thread break detect D knife sensor E turn the head to the sensor F Stop G Needle rocking sensor H semi lunar sensor of sewing machine I Y feeding origin retrieval J Presser origin retrieval K Thread trimming motor origin retrieval L Bottom thread trimming motor origin retrieval 48 ...

Page 53: ... of Touch Panel In the interface of Mode Inspection Press I05 Correction of Touch Panel to enter the interface for Touch Panel Correction as shown in right figure Because the correction for four spots is needed the user had better click the black spot on the screen with tools like touch pen The system will return to the upper interface automatically upon the complete of the correction If user wish...

Page 54: ... check the output status of the thread tension solenoid or the knife solenoid 7 7 7 7 Speed Test Display of interface for speed test In the interface of Mode Inspection Press I07speed test to enter the interface for Speed Test as shown in right figure The speed of main shaft motor can be tested in that interface Speed Test Setting Press to set the speed of the main shaft motor Press then the motor...

Page 55: ...wn times Continuous running setting Click the setting figures under the interface of Continuous Running to set the Action interval and Gusseting origin inspection Press to return to the interface for data input then press and step the pedal at the same time the system begin the continuous running The system can be paused by the pause switch during the continuous running or step the pedal or use th...

Page 56: ...be adjusted by inputting the value via keyboard and then pressing 3 11 Operation of Keyboard Lock In the Mode Setting Level 2 interface press to enter the interface of Keyboard Lock Setting 1 1 1 1 Lock the keyboard Keyboard unlocked keyboard locked Press and to lock the keyboard Display of locking keyboard status Close the interface of parameter setting mode and return to the data input interface...

Page 57: ...uous stitching data input interface 1 Pattern registration 2 Copy pattern 3 Name pattern 4 Cloth feeding amount 5 Deletion 6 Pattern sewing data 4 Continuous stitching interface 1 Counter setting 2 Needle thread tension setting 5 Cycle stitching data input interface 1 Pattern registration 2 Copy pattern 3 Name pattern 4 Delete 5 Delete all 6 Sewing clothes 7 sub pattern registration 6 Cycle stitch...

Page 58: ...3 12 Initialize U disk In the Mode Setting Level 2 interface press to enter the interface of Initialize U disk Press to delete all datas in U disk 54 ...

Page 59: ... Interface This function is to sew the plural sewing pattern data in order in cycle As many as 30 patterns can be inputted in one cycle stitching and as many as 20 cycles can be registered 4 1 Instruction on Functions No Figure Functions Remarks 1 New pattern registration 2 Copy pattern 3 Name pattern 4 Thread 5 Winding 6 Select pattern for Cycle stitching 55 ...

Page 60: ...ing pattern 14 Key for deleting sub pattern Delete the sub pattern selected by the icon 15 Key for deleting all sub patterns Delete the entire sub pattern in the existing cycle stitching data 16 Sewing order 4 2 Pattern Registration Input the pattern number via the keyboard press to finish 56 ...

Page 61: ...in right figure Select the wanted pattern amount the registered ones and then press Input the number of the newly registered pattern The upper area shows the copied pattern select a unregistered number for it Attention the registered number can t be registered again Press to finish this operation 57 ...

Page 62: ...ration of normal pattern selection 4 5 Edit pattern for cycle stitching Select the pattern Press the direction keys to select the position wanted press to enter the interface of pattern selection as shown in right figure Input number to inquire patterns Delete the pattern shift to selection of patterns for continuous stitching Select the proper pattern and press to finish 58 ...

Page 63: ...ng as shown the figure below Left figure is the modifications on sewing data of normal pattern On specific operation please take the section1 10 sewing data setting for reference The right figure is the edition on the data of the continuous stitching On specific operation please take the Continuous Stitching Data Input 59 ...

Page 64: ...n in right figure In this section the user can modify the reference design in the interface of sewing data input 5 Interface for Cycle Stitching 5 Interface for Cycle Stitching 5 Interface for Cycle Stitching 5 Interface for Cycle Stitching Press to enter the sewing interface as shown in the follow figure 60 ...

Page 65: ...t Width of Knife Groove 9 Display Right Width of Knife Groove 10 Display Length of Cloth Cutting 11 Display single stitching double stitching 12 Display Numbers of Basting 13 Display the Total Number of stitches 14 Display the Sewing Speed at present 15 Display value of counter sewing counter No of piece counter 16 Speed setting 17 Sewing Order Reverse Sewing in opposite sequence 18 Sewing Order A...

Page 66: ...r Continuous Stitching Data Input 6 Interface for Continuous Stitching Data Input Without lifting the presser it is able to sew up to as many as 6 shapes continuously As many as 20 continuous stitching patterns can be registered 1 2 3 4 5 6 8 10 11 7 9 6 1 Instruction on Functions No Figure Function Remarks 1 New pattern registration 2 Copy pattern 3 Name pattern 4 Thread 5 Winding 62 ...

Page 67: ...ng data edition 6 2 Select Pattern for Continuous Stitching Press to enter the interface for selecting the pattern as shown in right figure Press to look up the information of the registered patterns in continuous stitching Select the proper pattern then press to finish 6 3 Pattern Edition for Continuous Stitching Feed amount setting Press in Figure 1 below to enter the interface for setting feed ...

Page 68: ...Figure 2 Figure 1 3 3 3 3 Select pattern Press to enter the interface for selecting pattern as shown in right figure 64 ...

Page 69: ...ct the proper pattern press for confirmation and press to delete the present pattern 4 4 4 4 Modification on sewing data Press to enter the interface for setting sewing data as shown in the right figure 65 ...

Page 70: ...interface for sewing as shown in right figure 8 1 2 3 4 5 7 18 15 16 14 12 9 11 17 6 13 10 7 1 Instruction on Functions No Figures Functions Remarks 1 Trail sewing 2 Knife function Shift knife functions 3 Thread lower the presser 4 Winding 5 Pattern number display 6 Needle thread tension setting 7 Display Left Over edging Width 8 Display Left Width of Knife Groove 66 ...

Page 71: ...a created with other sewing machines creation of sewing data and sewing data created by pattern making software to the sewing machine In addition the function enables the user to upload the aforementioned data to the U disk or personal computer 8 1 Handling Possible Data Handling possible sewing data are two kinds below The respective data formats are as described below D D D Data Name ata Name at...

Page 72: ... Select data type key C according to the type of communication The selected key is displayed in reverse video 3 3 3 3 Determine the kind of data Press Confirmation Key D close the interface for selecting data type to finish the selection of data type 4 4 4 4 Select the communication methods There are two communication method as described below Data written from U Disk to panel Data written from pa...

Page 73: ...ou want to input press to return to the interface of upper level 2 2 2 2 Confirm the memory number Number above is the empty pattern number choose one as you like Attention When copying several patterns from the U Disk at one time user can not set the memory number The copied pattern will be saved into the empty number automatically The copied pattern can not cover the existed patterns this patter...

Page 74: ...data from panel to U Disk Press to carry out the Operation of writing data from panel to U Disk 1 1 1 1 Select pattern from memory Press to enter the interface for selecting pattern from memory Select the data file you want to input select all reverse video delete rest memory unavailable at present Select the pattern you want to input press to return to the interface of upper level 70 ...

Page 75: ...re the communication the user can delete the patterns in U Disk Press to enter the interface of U Disk Pattern Display then press to delete the patterns If the pattern with the same number is existing in the U Disk the system will ask user whether to replace the existing pattern 8 3 Instruction for Updating Display interface of communication In the interface of sewing data press and wait for 3 sec...

Page 76: ...dating repower the machine to finish the update 9 Information Function 9 Information Function 9 Information Function 9 Information Function There are two functions in the information function as below １ Oil replacement time needle replacement time cleaning time etc are designated and the warning notice is performed when the designated time has passed ２ Speed can be checked at a glance and the targ...

Page 77: ... Information Display the information interface Press the information key A at switch seal Section in the data input screen the interface of information will be displayed 2 2 2 2 Display the repair and inspection interface Press repair and inspection information interface display key in the information screen 73 ...

Page 78: ...each item in key C is shown at D and remaining time up to the replacement is displayed at E In addition remaining time up to the replacement can be cleared 9 2 Input the Maintenance and Repair Time Display the information screen maintenance personnel level In the data input screen hold the information key A for 3 second the interface of information maintenance level will be displaced In the interf...

Page 79: ... there are two keys at the lower side whose descriptions are as followed Warning Record Running Record The same information as that in the normal maintenance and inspection interface is displayed in the maintenance and repair information interface Press the key C to change the time for maintenance as you wish Press to set the time for cleaning 75 ...

Page 80: ...nterface will come out upon the complete of each stitch The following are the warning code for each item Needle Replacement M012 Cleaning Time M013 Oil Replacement Time M014 9 4 Information of Production Control In the production control interface the system can display the number of production from the start to present and the number of production target as long as receiving the start order There...

Page 81: ...automatically displayed according to the pitch time ＢＢＢＢ Actual value The number of the finished pieces is displayed automatically ＣＣＣＣ Final target value Set the number of products of the final target ＤＤＤＤ Pitch time Time second needed for setting one progress ＥＥＥＥ Number of thread trimming Set the number of thread trimming in one progress The number of thread trimming is related to t...

Page 82: ...interface Press the Ready Key in the data input interface to show the sewing interface Display of production control interface Press Information Key A in the sewing interface to enter the interface of production control The contents displayed and functions are the same to the description in 9 4 1 9 5 Information of Production Control Setting Display of production control interface To enter the int...

Page 83: ...ue Press the numeral keys or the plus button and reduction button to input the figure you want and then press for confirmation 5 5 5 5 Input pitch time Then please input the pitch time needed in one process Press the Pitch Time Key D in the former page to enter the interface for inputting the pitch time Press the numeral keys or the plus button and reduction button to input the figure you want and...

Page 84: ...nt number of production pieces Press I to start counting the number of the production pieces Present target value Press the to start counting Actual value Enter the production control interface to start counting via the sewing interface 8 8 8 8 Stop counting Under the counting status the Stop Key is displayed Press the Stop Key to stop counting After the counter stops the Counting Key is displayed...

Page 85: ...e Clear Key can only be displayed at he counter stopping Press the Clear Key to enter the interface for confirming the clearing In the interface of clearing confirmation press the to confirm the clearing 9 6 Display the Threading Diagram In the interface of maintenance level after pressing the threading key C the needle threading diagram is displayed Observe it when performing threading 81 ...

Page 86: ...e 7 is the times of warning Press to check the details of the warning 9 8 Running Record In the interface of maintenance level press to check the running information of the machine Accumulated running time Hour Accumulated times for thread trimming Accumulated time of power on Hour Accumulated number of stitch 1000stitch as a unit 82 ...

Page 87: ...VDT Pattern The patterns in VDT Type can be generated by using the pattern making software After the pattern was inputted into the memory from the U Disk the interfaces of data input and sewing are displayed as below Press to enter the interface for setting the sewing data as shown in right figure 83 ...

Page 88: ... S81 Knife motion This item sets With without motion of normal cloth cutting knife Normal knife motion off Normal knife motion on Normal knife motion on S84 Maximum speed limitation This item sets max value of rotations of the sewing machine The value is limited by the K07 Set maximum speed limitation 400 4200 100rpm Parameter K07 S91 1st clearance compensation 9 9 1stitch 0 S92 2nd clearance comp...

Page 89: ...cy stop Press EB004 Main voltage 300V too low Turn off the machine EB005 Main voltage 300V too high Self recovery EB007 IPM over voltage or over current Turn off the machine EB008 Supplementary device voltage 24V Error Turn off the machine EB013 Encoder error or unconnected Turn off the machine EB014 Motor running error Turn off the machine EB015 Over sewing range Turn off the machine EB016 Needle...

Page 90: ... Turn off the machine EB026 Y origin detect error Turn off the machine EB027 Presser origin detect error Turn off the machine EB028 Upper thread trimming origin detect error Turn off the machine EB029 Under thread trimming origin detect error Turn off the machine EB030 Step driver communication error Turn off the machine EB031 Step motor over current Turn off the machine EB032 Step driver power su...

Page 91: ...Can t delete existing pattern Press EP305 Capacity of memory is too low Press EP306 Delete the last pattern Press EP307 Communication error Turn off the machine EP308 Order error Turn off the machine EP309 Pattern has existed Press EP310 Non exist the pattern number Press EP311 Parameter error Press EP312 Sewing counter full Press EP313 No of piece counter full Press 87 ...

Page 92: ...ing start Press EP318 Initialization error Press EP319 Prohibit to input Press EP320 Knife size error Press EP321 Non agreement of system version Turn off the machine EP322 File size too large Press EP323 Read error Press EP324 Write error Press EP325 Basting presser size error Press EP326 Presser size error Width Press EP327 Presser size error Front Press EP328 Presser size error Right Press 88 ...

Page 93: ... error Press EP333 Calculation error Press EP334 Flow bar tacking compensation error Press EP335 Failure in software update Turn off the machine EP336 Low battery Press EP337 Non exist the pattern data Press 11 2 Hint List No Name of Hint M001 Hint of Pattern Deletion M002 Hint of U Disk Insertion M003 Can Not Found Pattern Data In U Disk 89 ...

Page 94: ...ccessful Update M012 Hint of Needle Replacement M013 Hint of Cleaning Time M014 Hint of Oil Replacement M015 Hint of File Deletion M016 Hint of File Replacement M017 Hint of Clearing Value of Needle Replacement Counter M018 Hint of Clearing Value of Oil Replacement Counter M019 Hint of Clearing Value of Cleaning Time Counter M020 Hint of Clearing Value of Production Control Counter M021 Hint of No...

Page 95: ... 0 1 0 1 0 1 5 3 0 S09 1st bar tacking length mm 1 0 S10 Compensation of bar tacking width right mm 0 0 0 0 0 0 0 0 S11 Compensation of bar tacking width left mm 0 0 0 0 0 0 0 0 S12 Flow bar tacking offset left mm 0 85 0 85 0 85 S13 Flow bar tacking offset right mm 0 85 0 85 0 85 S14 Eyelet shape length mm 2 0 2 0 2 0 2 0 S15 Number of stitches of eyelet shape Stitch 3 3 3 3 S16 Eyelet width mm 1 ...

Page 96: ...pensation of left side position of basting mm 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S42 Compensation of right side position of basting mm 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S44 Speed setting of basting mm 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 S45 Sewing together function with without Without Without Without Without Without Without Without Without Without Without Without Wit...

Page 97: ...r edging Stitch 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S61 ACT timing adjustment at the start of 2nd bar tacking Stitch 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S62 Number of stitches of tie stitching at the start of sewing Stitch 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 S63 Sewing pitch of tie stitching at the start of sewing 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S64 Tie stitching width at the start of sewing mm 0 6 0 6 0 6 0 6 0 6 0 ...

Page 98: ... 3600 3600 3600 3600 3600 3600 S86 Pitch of going mm S87 Width of going mm S88 Pitch of returning mm S89 Width of returning mm No Item Unit S01 Sewing shape mm 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 S02 Cloth Cut Length mm 12 7 12 7 12 7 12 7 12 7 12 7 12 7 12 7 12 7 12 7 12 7 13 19 1 19 1 19 1 S03 Knife Groove Right Width mm 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 S...

Page 99: ...e mm 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 2 0 2 0 2 0 S31 Single double stitching Single Single Single Single Single Single Single Single Single Single Single Single S32 Double stitching cross selection S33 Compensation of double stitching width mm 0 0 0 0 0 0 0 0 0 0 0 S34 Number of times of basting Time 0 0 0 0 0 0 0 0 0 0 0 3 2 2 S35 Speed of basting mm 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 ...

Page 100: ...0 60 60 60 60 60 60 60 60 60 60 S52 Right parallel section tension 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 S53 Left parallel section tension 1st cycle of double stitching 60 60 60 60 60 60 60 60 60 60 60 S54 Right parallel section tension 1st cycle of double stitching 60 60 60 60 60 60 60 60 60 60 60 S55 Tension at 1st bar tacking section 60 60 60 60 60 60 60 60 60 60 60 S56 Tension at 1st ba...

Page 101: ...Tie stitching width at the end of sewing mm 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 0 6 S68 Number of stitches of tie stitching at the end of sewing Stitch 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 S69 Lengthwise compensation of tie stitching at the end of sewing mm 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S70 Crosswise compensation of tie stitching at the end of sewing mm 0 9 0 9 0 9 0 9 0 9 0 0 7 0 9 0...

Page 102: ...g mm 1 40 1 40 1 70 1 70 1 70 1 70 1 70 1 70 1 70 1 70 1 70 S88 Pitch of returning mm 100 100 100 100 100 100 100 100 100 100 100 S89 Width of returning mm 0 35 0 35 0 35 0 35 0 35 0 35 0 35 0 35 0 35 0 35 0 35 The End ...

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