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© Copyright 2013 Zoeller Co. All rights reserved.

All installations must comply with all governing electrical and plumbing codes, including, but not limited to local, regional, and/or 

state plumbing codes, etc.

TYPICAL OUTDOOR CONCRETE BASIN WITH VALVE BOX AND HINGED ACCESS COVERS

TYPICAL SEWAGE/WASTE PUMPING SYSTEM INSTALLATION

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LOUISVILLE, KY

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ZEPA0071

  (1)   Electrical wiring and protection 

must 

be in accordance with the governing 

electrical codes, and any other applicable state and local electrical 

requirements.

  (2)   Install proper full flow check and shut-off valve.

  (3)   Install proper controls. (Outdoor panels 

require 

NEMA 3R or 4X enclosure)

  (4)   All installations 

require 

a basin cover to prevent debris from falling into 

the basin and to prevent accidental injury.

  (5)   Gas-tight seals are 

required in all indoor sewage installations

 to 

contain gases and odors.

  (6)  

When check valve is installed

, drill a 5 mm (

3

/

16

”) diameter hole in the 

discharge pipe below the check valve even with the top of the pump. 

NOTE: The hole must be below the basin cover and cleaned periodically. 

Water stream will be visible from this hole during pump run periods. Also, 

a vent hole is drilled in the pump housing. Be sure this hole is cleared 

during any servicing.

  (7)   Vent gases and odors to the atmosphere through vent pipe per governing 

codes.

  (8)   Secure power cord to avoid entanglement with variable level float switch 

mechanism.

  (9)  

Do not

 reduce pump discharge pipe below 10 cm (4”) IPS size.

  (10)   Basin 

must 

be in accordance with all applicable codes

 

  and specifications. Basin must be sized to allow a minimum 3 minute 

lapse time between starts.

  (11)   Pump must be level and the tethered variable level float switch must 

be free and not hang up on pump or pit peculiarities.

 (12) 

If

 a rail system is used, discharge elbow 

must be firmly anchored to 

the bottom of basin. In fiberglass basin, the bottom will need to be 

reinforced if the discharge elbow is used.

 (13) 

If

 a rail system is used, the guide rails are DN50 (2”) schedule 40 

pipe for 

flanged horizontal discharge units. Brass, stainless steel or 

galvanized steel is recommended.

  (14)   Install ring and cable for lifting pump from pit.
  (15)   Basin must be clean and free of debris after installation.
  (16)  Cords must be properly sealed to prevent moisture and gases from 

entering the control panel. 

Summary of Contents for Z62 HD Series

Page 1: ...2 774 3624 visit our web site zoellerengineered com Model Number _______________ Date Code ____________________ Serial Number Pump 1_____________ Pump 2_____________ Simplex Panel P N ______________________________ Duplex Rail System P N ________________________ Job Name _____________________________________________ Distributor ____________________________________________ Sales Order Number ______...

Page 2: ...er capacity Aseparate branch circuit is recommended sized according to the governing electrical codes for the current shown on the pump name plate 4 Testing for ground As a safety measure each electrical outlet should be checked for ground using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power neutral and ground wires are correctly connected to your outlet If the...

Page 3: ...0 3 60 22 9 10 5 95 F 0 72 5 05 G6221 1 2 1750 460 3 60 11 4 5 5 2 47 5 F 2 8 5 05 BA6221 1 2 1750 575 3 60 9 3 5 3 9 37 8 F 4 5 5 02 AK6222 1 2 1400 380 3 50 11 5 1 6 4 41 E 2 8 4 78 J6222 1 2 1750 200 3 60 32 10 8 12 4 109 C 0 61 3 78 F6222 1 2 1750 230 3 60 28 9 11 7 95 C 0 72 3 78 G6222 1 2 1750 460 3 60 14 4 5 5 7 47 5 C 2 8 3 78 BA6222 1 2 1750 575 3 60 11 3 5 4 3 37 8 C 4 5 3 76 AK6223 1 2 ...

Page 4: ...hebasincoverandcleanedperiodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure this hole is cleared during any servicing 7 Ventgasesandodorstotheatmospherethroughventpipepergoverning codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe below 10 c...

Page 5: ...tor housing contains water or other contamination both seals should be replaced during maintenance Always replace with new factory recommended oil and service parts All warranty repairs must be made by an authorized Zoeller representative 5 On existing applications where the control panel only has one moisture sensor hookup per pump one moisture sensor lead from the pump should be hooked to the mo...

Page 6: ...CK L1 T1 T2 L2 1 5 2 5 1 GREEN 20MF 370 VOLTS 590 708MF 110 125 VOLTS NOTES 1 DENOTES A TERMINAL ON MOTOR START RELAY ASSEMBLY 2 Ο DENOTES MOTOR TERMINAL 3 MOTOR EQUIPPED WITH MOISTURE PROBES AND THERMAL SENSORS REFERTO3PHASEWIRINGDIAGRAM BELOW NOTES 1 DENOTES A TERMINAL ON MOTOR START RELAY ASSEMBLY 2 Ο DENOTES MOTOR TERMINAL 3 MOTOR EQUIPPED WITH MOISTURE PROBES AND THERMAL SENSORS REFER TO 3 PH...

Page 7: ...months the following is recommended Pumps If pit is to remain dry the pump can remain in the pit With the pump in the pit it should be operated for five minutes once every three months If the pit is to remain wet the pump should be removed and stored as noted above Panels The panel should have all openings sealed to prevent moisture and dust from enteringtheenclosure Priortorestartingsystem thepan...

Page 8: ...fective Pit too small D Pump will not shut off Debris clogging cutter mechanism Debris under float switch Float travel obstructed Damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged cutter pump housing pipe or sticking check valve Vent hole clogged or not drilled Discharge head exceeds pump s capacity Low...

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