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© Copyright 2013 Zoeller Co. All rights reserved.

Each Zoeller 62 HD Series pump installation is required to have a completed Zoeller Engineered Products Start-up Report (ZM1074_Eb). The report is to be 

completed by an approved Start-up Technician in the presence of the installing contractor. A copy of this report will be kept on file at the Zoeller Engineered 

Products offices in Louisville, KY USA.  Failure to comply with the requirement will void the agreement.

LIMITED WARRANTY 

Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky  40211 USA, 

Attention: Customer Support Department to obtain any needed repair or replacement 

of part(s) or additional information pertaining to our warranty.

MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, 

CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED 

OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF FITNESS FOR A 

PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO 

THE DURATION OF THE EXPRESSED WARRANTY.

Some jurisdictions do not allow limitations on the duration of an implied warranty, so the 

above limitation may not apply to you. Some jurisdictions do not allow the exclusion or 

limitation of incidental or consequential damages, so the above limitation or exclusion 

may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which 

vary from jurisdiction to jurisdiction.

Manufacturer warrants, to the purchaser and subsequent owner during the warranty 

period, every new product to be free from defects in material and workmanship under 

normal use and service, when properly used and maintained, for a period of one year 

from date of purchase by the end user, or 18 months from date of original manufacture 

of the product, whichever comes first.  Parts that fail within the warranty period, one 

year from date of purchase by the end user, or 18 months from the date of original 

manufacture of the product, whichever comes first, that inspections determine to be 

defective in material or workmanship, will be repaired, replaced or remanufactured at 

Manufacturer's option, provided however, that by so doing we will not be obligated to 

replace an entire assembly, the entire mechanism or the complete unit.  No allowance 

will be made for shipping charges, damages, labor or other charges that may occur due 

to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for any material or product 

that has been disassembled without prior approval of Manufacturer, subjected to misuse, 

misapplication, neglect, alteration, accident or uncontrollable act of nature; that has not 

been installed, operated or maintained in accordance with Manufacturer's installation 

instructions; that has been exposed to outside substances including but not limited to 

the following:  sand, gravel, cement, mud, tar, hydrocarbons, hydrocarbon derivatives 

(oil, gasoline, solvents, etc.), or other abrasive or corrosive substances, wash towels, 

feminine sanitary products, or any other abusive entity, etc. in all pumping applications.  

The warranty set out in the paragraph above is in lieu of all other warranties expressed 

or implied; and we do not authorize any representative or other person to assume for 

us any other liability in connection with our products.

CAUTION

SEE BELOW FOR 

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

NOTE:

 Pumps with the “UL” mark and pumps with the “US” mark are tested to UL Standard          

 

UL778. CSA Certified pumps are certified to CSA Standard C22.2 No. 108.

  1. 

To reduce the risk of electrical shock, a properly grounded receptacle or control 

box must be installed in accordance with the governing codes.  If the supplied cord 

is damaged, it must be replaced by the manufacturer, its service agent or a similarly 

qualified person in order to avoid a hazard. Never remove ground pin from plug. 

  2.  Make certain that the ground fault interrupter protected receptacle or control box is 

within the reach  of the pump’s power supply cord.  DO NOT USE AN EXTENSION 

CORD. Extension cords that are too long or too light do not deliver sufficient voltage 

to the pump motor, and they could present a safety hazard if the insulation were to 

become damaged or the connection end were to fall into a damp or wet area.

  3.   Make sure the pump's electrical supply circuit is equipped with fuses or circuit breakers 

of proper capacity.  A separate branch circuit is recommended, sized according to the 

governing electrical codes for the current shown on the pump name plate.

  4.  

Testing for ground.

   As a safety measure, each electrical outlet should be checked 

for ground using an Underwriters Laboratory Listed circuit analyzer which will indicate 

if the power, neutral and ground wires are correctly connected to your outlet.  If they 

are not, call a qualified licensed electrician.

 5.  FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER 

SOURCE BEFORE HANDLING.  If pump is wired direct, de-energize the circuit at 

the control box.  DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND 

PIN.  Wear insulated protective shoes and do not stand in water.  Pump is supplied with 

a 3-prong ground plug to help protect against electrical shock.  A properly grounded 

3-prong receptacle or control box must be installed in accordance with governing codes.  

Contact your local electric company to disconnect electric service prior to pump removal.

  6.  Installation and servicing of the pump's electrical circuits and hardware should only 

be performed by a qualified licensed electrician.

  7.  Installation and maintenance of this appliance is not intended for persons (including 

children) with reduced physical, sensory or mental capabilities, or lack of experience 

or knowledge, unless they have been given supervision or instruction concerning 

use of the appliance by a person responsible for their safety.

 8. 

Risk of electrical shock.

  Do not remove power supply cord and strain relief or 

connect conduit directly to the pump.  If the supply cable is damaged, it must be 

replaced by an authorized Zoeller Representative.

  9.  Pump contains oil which becomes pressurized and hot when operating.  Allow 2½ 

hours after disconnecting before attempting service.

 10.  Pump is not intended for potable water due to possible contamination by oil contained 

in the pump.

 11. 

Risk of electric shock.

  These pumps have not been investigated for use in swimming 

pools and marine areas.

 

1.

  This unit is not designed to handle any material other than human waste and toilet 

paper.  The list of items that should not be used with this system includes, but is not 

limited to, feminine sanitary products, condoms, cotton balls and swabs, baby wipes, 

paper towels, etc. 

  2.  Check to be sure your power source is capable of handling the voltage requirements 

of the motor, as indicated on the pump name plate.

  3.  The installation of variable level float switches is the responsibility of the installing 

party, and care should be taken that the tethered float  switch will not hang up on 

the pump apparatus or pit peculiarities and is secured so that the pump will shut 

off.  It is recommended to use rigid piping and fittings and the pit be 45 cm (18") or 

larger in diameter.

 4. 

Vent hole.  It is necessary that all submersible sump, effluent, and sewage 

pumps 

capable of handling various sizes of solid waste be of the bottom intake design to 

reduce clogging and seal failures.  If a check valve is incorporated in the installation, 

a vent hole (approx. 3/16") must be drilled in the discharge pipe below the check 

valve and pit cover to purge the unit of trapped air.   Vent hole should be checked 

periodically for clogging.    The vent hole on a High Head application may cause too 

much turbulence. You may not want to drill one. If you choose not to drill a vent hole, 

be sure the pump case and impeller is covered with liquid before connecting the pipe 

to the check valve. NOTE: THE HOLE MUST BE BELOW THE BASIN COVER AND 

CLEANED PERIODICALLY. Water stream will be visible when pump is operating.

  5.  Pump should be checked frequently for debris and/or build up which may interfere 

with the float “on” or “off” position. Repair and service should be performed by an 

authorized Zoeller Company Representative only.

  6.  Maximum operating temperature for standard model pumps must not exceed 

54°C (130°F). 

  7.  Do not operate a pump in an application where the Total Dynamic Head is less than 

the minimum Total Dynamic Head listed on the Pump Performance Curves.

   8.

  Water hammer creates momentary high pressure surges. These surges can cause 

severe damage to check valves and the piping system. Consideration for water hammer 

must be included in the piping system design. Reference ASPE Data Book, Chapter 

2.33. Some systems may require external spring or lever weighted check valves or 

other engineered solutions.

 9.

   Three phase pumps must be connected for proper rotation, which is counterclockwise 

looking into impeller inlet. See page 5 for instructions for checking 3 phase rotation

.

Summary of Contents for Z62 HD Series

Page 1: ...2 774 3624 visit our web site zoellerengineered com Model Number _______________ Date Code ____________________ Serial Number Pump 1_____________ Pump 2_____________ Simplex Panel P N ______________________________ Duplex Rail System P N ________________________ Job Name _____________________________________________ Distributor ____________________________________________ Sales Order Number ______...

Page 2: ...er capacity Aseparate branch circuit is recommended sized according to the governing electrical codes for the current shown on the pump name plate 4 Testing for ground As a safety measure each electrical outlet should be checked for ground using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power neutral and ground wires are correctly connected to your outlet If the...

Page 3: ...0 3 60 22 9 10 5 95 F 0 72 5 05 G6221 1 2 1750 460 3 60 11 4 5 5 2 47 5 F 2 8 5 05 BA6221 1 2 1750 575 3 60 9 3 5 3 9 37 8 F 4 5 5 02 AK6222 1 2 1400 380 3 50 11 5 1 6 4 41 E 2 8 4 78 J6222 1 2 1750 200 3 60 32 10 8 12 4 109 C 0 61 3 78 F6222 1 2 1750 230 3 60 28 9 11 7 95 C 0 72 3 78 G6222 1 2 1750 460 3 60 14 4 5 5 7 47 5 C 2 8 3 78 BA6222 1 2 1750 575 3 60 11 3 5 4 3 37 8 C 4 5 3 76 AK6223 1 2 ...

Page 4: ...hebasincoverandcleanedperiodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure this hole is cleared during any servicing 7 Ventgasesandodorstotheatmospherethroughventpipepergoverning codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe below 10 c...

Page 5: ...tor housing contains water or other contamination both seals should be replaced during maintenance Always replace with new factory recommended oil and service parts All warranty repairs must be made by an authorized Zoeller representative 5 On existing applications where the control panel only has one moisture sensor hookup per pump one moisture sensor lead from the pump should be hooked to the mo...

Page 6: ...CK L1 T1 T2 L2 1 5 2 5 1 GREEN 20MF 370 VOLTS 590 708MF 110 125 VOLTS NOTES 1 DENOTES A TERMINAL ON MOTOR START RELAY ASSEMBLY 2 Ο DENOTES MOTOR TERMINAL 3 MOTOR EQUIPPED WITH MOISTURE PROBES AND THERMAL SENSORS REFERTO3PHASEWIRINGDIAGRAM BELOW NOTES 1 DENOTES A TERMINAL ON MOTOR START RELAY ASSEMBLY 2 Ο DENOTES MOTOR TERMINAL 3 MOTOR EQUIPPED WITH MOISTURE PROBES AND THERMAL SENSORS REFER TO 3 PH...

Page 7: ...months the following is recommended Pumps If pit is to remain dry the pump can remain in the pit With the pump in the pit it should be operated for five minutes once every three months If the pit is to remain wet the pump should be removed and stored as noted above Panels The panel should have all openings sealed to prevent moisture and dust from enteringtheenclosure Priortorestartingsystem thepan...

Page 8: ...fective Pit too small D Pump will not shut off Debris clogging cutter mechanism Debris under float switch Float travel obstructed Damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged cutter pump housing pipe or sticking check valve Vent hole clogged or not drilled Discharge head exceeds pump s capacity Low...

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