Zoeller Fusion Series Owner'S Manual Download Page 8

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Figure 8

1. This product must be connected to a grounded, metallic,

permanent wiring system, or an equipment-grounding

terminal or lead on the product.

2. Place the blower where it is easily accessible for maintenance

and inspection.

3. Install the blower in an area where it will be protected from

damage and flooding. Also make certain the location has

good ventilation. DO NOT place the blower below water

level as back-siphoning can occur.

4. Install the blower on a foundation that is level and solid.
5. Excavate trench for air line from blower to the switching

valve, and trench for air lines from switching valve to

Fusion

unit.

6. Install one 1" (25.4 mm) air line from the blower to the timer

in front of switching valve switching valve. Piping should
be less than 17' (5 m) from blower to Fusion

unit. The

recirculation line is 3/4" (19 mm) and the backwash line is

1" (25.4 mm).

7. The blower is provided with one discharge port. Install the

included air line PVC tees in the backwash and recirculation

lines.

8. Attach the small diameter black air tubing (included in the

blower

box) to barbed fitting on PVC tee. Black air tubing

and blower cord should be routed to the control panel

through conduit. Attach the black air tubing line to the air

pressure sensor barbed fittings in the panel. (Figure 10) If

air tubing is not connected to backwash and recirculation

lines, the panel will alarm.

9. Connect the remaining end of the PVC tee to the airline

installed in Step 6.

10. The switching valve is 100V and must be connected to the

panel through the use of the supplied transformer. See

included transformer timer installation instructions.

BLOWER INSTALLATION AND PLACEMENT

Figure 9

SK2930

SK2955

WARNING!

CLEANOUT

SEWER

ALARM FLOAT CONDUIT

INSTALLED BY CONTRACTOR

WHERE APPLICABLE

CLARUS FUSION

ALARM PANEL

BLOWER

TIMER SWITCHING VALVE

RISER AND LID

AIR LINES TO

TREATMENT UNIT

TO DISPERSAL

Ｗ．Ｌ

OPTIONAL SEPTIC TANK INSTALLATION

MAY BE REQUIRED BY

LOCAL OR STATE REGULATIONS

BACKWASH HOSE

SUPPLIED

(RED CONNECTION)

TIMER SWITCHING VALVE

AERATION HOSE

SUPPLIED

(BLUE CONNECTION)

MOUNTING BRACKET

CLAMP

BLOWER HOSE

SUPPLIED

ZFL TREATMENT UNIT

POWER CORD

AIR LINE SENSOR FITTING

RED CONNECTION

BACKWASH

BLUE CONNECTION

AERATION

Summary of Contents for Fusion Series

Page 1: ... years from date of purchase by the end user No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accide...

Page 2: ...rom the liquid In the second chamber plastic media with large surface areas are used to increase contact between water and beneficial bacteria to optimize treatment A small linear air blower is used to move air oxygen into the third chamber for the aerobic process The final effluent leaving the system will have been treated to secondary quality effluent HOW A FUSION SERIES TREATMENT SYSTEM WORKS F...

Page 3: ...ous nitrogen The gaseous nitrogen then escapes to the atmosphere 3 Aeration Chamber The aeration chamber consists of an aerated upper section and a filter media lower section The chamber is filled with hollow cylindrical filter media 0 6 inch diameter 15 mm and 0 55 inches long 14 mm Biological treatment takes place on the filter media surface Aeration is continuous Residual suspended solids are c...

Page 4: ...repair them immediately Excessive water use may hydraulically overload your Fusion system and reduce its treatment efficiency Excessive water use may also overload your soil absorption field and cause failure HIGH USE WATER DEVICES The draining of hot tubs and swimming pools into your Fusion system could cause hydraulic overloading and may reduce the treatment efficiency Please drain these devices...

Page 5: ... reconnect power to either the blower or alarm panel once it has been submerged Immediately contact your authorized Fusion maintenance provider to inspect the Fusion the blower and the alarm panel Your maintenance provider will repair or replace the components as needed Fusion Series systems are compact efficient and designed to be installed in a typical residential light commercial environment Th...

Page 6: ...amp soil around perimeter of the unit as it is backfilled to stabilize the unit and to reduce settling 7 Finalize backfill with a mounded contour so that surface water is shed away from the unit Under no circumstances should surface water be allowed to accumulate around unit 8 CAUTION MAXIMUM soil burial depth over the unit is 36 inches 914 mm EXCAVATION AND INSTALLATION BACKFILLING COLD WEATHER I...

Page 7: ...er by 6 inches in height Do not install more than two riser heights together for a maximum of 12 inches burial depth Prepare risers by applying two complete circular beads of silicone or other like sealant around riser flange in order to seal risers and make the installation watertight Install the 24 inch diameter riser onto the already installed riser adapters with the provided stainless steel sc...

Page 8: ...on lines 8 Attach the small diameter black air tubing included in the blower box to barbed fitting on PVC tee Black air tubing and blower cord should be routed to the control panel through conduit Attach the black air tubing line to the air pressure sensor barbed fittings in the panel Figure 10 If air tubing is not connected to backwash and recirculation lines the panel will alarm 9 Connect the re...

Page 9: ...ncrete Volume W H Concrete Volume W H Concrete Volume W H Concrete Volume FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY ZFL 2800 2 8 3 0 432 16 2 7 2 8 370 14 2 6 2 5 323 12 2 3 2 10 334 13 ZFL 4000 3 0 3 0 531 20 3 0 2 6 443 16 2 10 2 5 400 15 2 6 2 11 416 16 Model 24 Cover 30 Cover 36 Cover W H Concrete Volume W H Concrete Volume W H Concrete Volume FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY Z...

Page 10: ...electrical codes 2 The blower should be directly wired into the alarm panel The alarm panel must be located in a dry location that is accessible for maintenance Please see the wiring diagram and instructions enclosed with the alarm panel 3 Make certain the timer within the control panel is set to the proper time The timer unit display should be set to 10 hours and the timer dial needle set to 3 6 ...

Page 11: ...ng valve control pad Set the backwash flow rate by adjusting the gray sludge transfer valve 4 Use Table 5 to determine the typical setting for each Fusion model Measuring the flow rate Measure the actual backwash flow rate at the outlet of the sludge return pipe in the first chamber the same way the recirculation flow rate is measured Adjust the gray sludge transfer valve 4 if necessary to obtain ...

Page 12: ...es 1 Transparency Measures the ability of the water to transmit light Using the ladle fill the transparency tube with a water sample collected from the clean water storage chamber Looking down through the water column slowly drain the transparency tube using the valve on the flexible hose until you can first distinguish between the black and white colors on the secchi disk in the bottom of the tub...

Page 13: ...olor remnants of digestion are often yellowish in color White sometimes present after new construction often due to drywall mud PART B Anaerobic Chamber collect samples from the outlet baffle of the anaerobic chamber to be used for the following analyses 1 Transparency A transparency reading more than 20 cm is preferred 2 Scum Should not be present unless recirculation and orbackwashrateistoohigho...

Page 14: ...aeration line after the switching valve as shown in Fig 20 Gradually open the water faucet and introduce water into the system Rotate valve 1 back and forth from the 0 to the 100 position several times to flush Turn off the water remove the water line and reconnect the airline to the blower Set valves 1 and 2 back to the appropriate positions See Recirculation Flow Adjustment pg 10 C Cleaning the ...

Page 15: ...ING 1 Odor Offensive odors are often the result of insufficient or inappropriate bacterial growth Causes may include a young or unestablished system insufficient air introduction or the addition of detrimental chemicals or poisons into the system Ensure the blower and air delivery systems are functioning Check with the homeowner regarding chemical use and disinfection habits Check all risers and l...

Page 16: ...MAINTENANCE PUMPING AS NEEDED Figure 21 Pump out procedures Step 1 Remove the scum Step 2 Remove the sludge 1 2 Sedimentation separation tank Vacuum Step 1 Remove the scum Step 2 Remove the sludge on the filter media Step 3 Remove the sludge under the media while washing the filter with tap water 1 Anaerobic filter tank Vacuum Tap water 2 3 ATTENTION Remove the scum first If you remove the sludge ...

Page 18: ... and pull the rubber elbow away from the discharge port of the diaphragm housing Carefully use a small flat bladed screw driver to unbond uncouple the rubber tube from the discharge port then pull it away See Figure 29 6 Next pull the diaphragm housing away See Figure 30 7 Unscrew the hex nut at the center of the diaphragm and proceed to pull the diaphragm from the magnetic bar See Figure 31 8 If ...

Page 19: ... 94 100 Weight in Pounds 2425 3748 Lids and Access 24 Diameter 4 4 Blower Information Alita AL 250 1 Alita AL 300 1 Switching Valve P N 151438 1 1 Air Line Size s 3 4 Recirculation 1 1 1 Backwash 1 1 Inlet Outlet Information Influent Invert inches 21 21 Effluent Invert inches 28 28 Inlet Outlet Pipe Size Inches 4 4 Blower Details Voltage Amps Sound dB Air Flow L min Weight Alita AL 250 120 3 7 46 ...

Page 20: ...ight 2022 All rights reserved MAIL TO P O BOX 16347 Louisville KY 40256 0347 SHIP TO 3649 Cane Run Road Louisville KY 40211 1961 502 778 2731 1 800 928 PUMP FAX 502 774 3624 Visit our website zoellerpumps com ...

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Zoeller Fusion Series, Owner'S Manual

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