© Copyright 2022. All rights reserved.
SEE LIST AT RIGHT
FOR WARNINGS
Thank you for choosing a Fusion
®
Series Treatment System. High-quality
workmanship and easy maintenance have been incorporated into the
Fusion
®
system. The system will provide years of trouble-free service
when maintained according to the manufacturer’s recommendations.
Please read this manual in its entirety before using the Fusion
®
and follow
all instructions to ensure proper operation. Keep this manual for future
reference along with other important onsite documents. Should further
assistance be necessary, please contact Zoeller Pump Company at 1-800-
928-7867.
Warning Labels
You will find warning labels on the Fusio
n
®
, riser lids, blower, and the alarm
control panel. It is very important to follow the information on these labels to
ensure your safety. Please do not remove these labels.
1.
DO NOT attempt to service the Fusion
®
unit yourself. Contact your
authorized maintenance provider for all service related issues.
2.
There are buried electrical cables and piping near and around the
Fusion
®
. Please consult with your authorized maintenance provider to
locate these utilities before excavation.
3.
DO NOT bury or cover the Fusion
®
lids with soil or other debris. This is
necessary to allow access for operation and maintenance of the unit.
4.
The Fusion
®
blower must be unobstructed and vented for proper
operation. Care must be taken that no grass clippings or other materials
accumulate on or around the blower and block ventilation.
5.
DO NOT place heavy objects over the Fusion
®
or drive heavy equipment
over the Fusion
®
, as damage may occur. Damage of this kind is not
covered by the warranty.
6.
DO NOT plant trees within 15 feet (4.6 m) of the Fusion
®
Series Treatment
System.
Fusion
®
Series Treatment Systems
SECTION: C3.10.142
CL
0169
0122
Supersedes
0517
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO
: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO
: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL
: (502) 778-2731 • 1 (800) 928-PUMP •
FAX
: (502) 774-3624
Visit our website:
zoellerpumps.com
OWNER'S MANUAL
Large Commercial Models
ZFL-2800 & ZFL-4000
Manufacturer warrants, to the purchaser and subsequent owner
during the warranty period, every new product to be free from defects
in material and workmanship under normal use and service, when
properly used and maintained, for a period of two years from date of
purchase by the end user. No allowance will be made for shipping
charges, damages, labor or other charges that may occur due to
product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for
any material or product that has been disassembled without prior
approval of Manufacturer, subjected to misuse, misapplication,
neglect, alteration, accident or act of nature; that has not been installed,
operated or maintained in accordance with Manufacturer's installation
instructions; that has been exposed to outside substances including
but not limited to the following: sand, gravel, cement, mud, tar,
hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.),
or other abrasive or corrosive substances, wash towels or feminine
sanitary products, etc. in all pumping applications. The warranty set
out in the paragraph above is in lieu of all other warranties expressed
or implied; and we do not authorize any representative or other person
to assume for us any other liability in connection with our products.
Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky
40211, Attention: Customer Support Department to obtain any needed
repair or replacement of part(s) or additional information pertaining
to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR
SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR
BREACH OF EXPRESSED OR IMPLIED WARRANTY; AND ANY
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE
AND OF MERCHANTABILITY SHALL BE LIMITED TO THE
DURATION OF THE EXPRESSED WARRANTY.
Some states do not allow limitations on the duration of an implied
warranty, so the above limitation may not apply to you. Some states
do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have
other rights which vary from state to state.
LIMITED WARRANTY
Fusion
®
Model:
ZFL-2800
ZFL-4000
Serial No.
____________________________________
Installing Contractor
____________________________________
Phone Number
____________________________________
Installation Date
____________________________________
Maintenance Provider’s Name
_____________________________
Phone Number
____________________________________
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Process Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System Components and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation and Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Blower Installation And Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Aeration Chamber Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Blower Inspection and Maintenence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TABLE OF CONTENTS
Register your
Zoeller Pump Company Product
on our website:
http://reg.zoellerpumps.com/
