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© Copyright 2022. All rights reserved.

RECOMMENDED METHODS FOR COLLECTING EFFLUENT SAMPLES*

ALARM PANEL & BLOWER INSPECTION AND MAINTENANCE

1.  Listen for any loud rattling sounds.  The blower should hum 

softly.  If a rattle is heard, ensure that all four legs securely 
contact the ground or base medium.

2. 

Inspect the filter once the power has been disconnected 

by 

removing the filter retention screw.  Then, remove the cover 
by snapping the filter cover  off the top of the blower.  Clean 
the filter by knocking the dust out or by rinsing with water to 
remove accumulated particles.  Be sure the filter is dry before 

reinstalling.

Proper  effluent  sample  collection  technique  is  essential  for 
obtaining  an  accurate  assessment  of  treatment  efficiency.    To 
accurately interpret treatment efficiency, influent as well as effluent 
samples should be collected.  In the event of reduced efficiency, 
influent composition can be useful in determining system owner 
practices.  Depending upon configuration, effluent samples can be 

collected at:

1.  Disposal pump tank downstream of the Fusion

®

2.  Fusion

®

 discharge chamber

3.  Distribution Box downstream of the Fusion

®

Samples should be obtained in clean, one liter bottles. Bottles 
should be labeled appropriately to denote the sample’s original 
location and kept on ice during transport. Samples should be 

collected  to  approximate  daily  residential  sewage  flow.    When 

opening the Fusion

®

 lid during sampling, try not to disturb the 

unit. Also, do not collect the effluent sample from the wall of the 

tank.

For further information, reference procedure identification number 

SOP-F-103, Zoeller Pump Company, 1-800-928-7867.
* Consult local rules and regulations to determine jurisdictional 

effluent sampling requirements. 

Inspect the alarm panel for signs of water or odors inside.  Toggle 
the test switch on the side of the box to check that both the alarm 
horn and the alarm beacon light are operational.
Inspect the blower and switching valve for proper operation.  If the 
blower is not functioning, refer to the troubleshooting section near 
the end of this guide.

TROUBLESHOOTING

1.  Odor

 

Offensive odors are often the result of insufficient or 

inappropriate bacterial growth.  Causes may include a young 

or unestablished system, insufficient air introduction, or the 

addition of detrimental chemicals or poisons into the system.  
Ensure the blower and air delivery systems are functioning.  
Check with the homeowner regarding chemical use and 
disinfection habits.  Check all risers and lids to ensure an 
airtight seal.

2.  Foam Formation

 

Foam formation is observed in the following situations:  
  a)  In the early stage of operation when the  
       aerobic bacteria colony is establishing itself, 
  b)  when an excess amount of air is supplied for aeration,  
  c)  when the difference between ambient  
       temperature and water temperature is great, and 
  d)  when an excessive amount of detergent is  

 

       introduced.   
In most cases, foam will disappear with proper operation.  
When excessive amounts of detergent have been introduced 
to the system, remind the homeowner to use appropriate 
amounts of detergent.

3.  Cloudy Treated Water

 

•  Check the amount of scum and sludge: If too much scum or 

sludge is observed, transfer them to the first chamber and adjust 

recirculation flow rate, frequency and duration. (See backwash 

flow adjustment, pg. 10)

 

•  Check the aeration situation: 

  If uneven bubble generation is observed, adjust valve (1). If  

  aeration is weak, flush the aeration pipe with air or water.

 

•  Check the recirculation flow rate:

 

  If the recirculation flow rate has increased   

 

  after the last inspection the aeration pipe may  

 

  be clogged. Flush the aeration pipe with air or

 

   water.  If the recirculation flow rate has decreased after the  

  last inspection, the airlift pump or recirculation pipe may be  

  clogged.  Clean them with a brush and running water.

4. Blower

Blower Motor Does Not Run, with Power Connected:
•  Check the electric supply to the panel, ensuring 120 volt  

 

to blower power.

 •  Check that all breakers and fuses in the panels are on or    

intact.

Little or No Aeration:
•  Check the blower motor is running.
•  Check the air line piping connectons at the blower and  

 

switching valve.

•  Check the air filter and clean or replace if necessary.

•  Check the diaphragms and replace if necessary.

     •  Check the air piping for leaks, clogs, or dislocations and 

fix 

accordingly.

 •  Verify check valves (if installed) in supply lines are 

installed correctly.

 

Summary of Contents for Fusion Series

Page 1: ... years from date of purchase by the end user No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accide...

Page 2: ...rom the liquid In the second chamber plastic media with large surface areas are used to increase contact between water and beneficial bacteria to optimize treatment A small linear air blower is used to move air oxygen into the third chamber for the aerobic process The final effluent leaving the system will have been treated to secondary quality effluent HOW A FUSION SERIES TREATMENT SYSTEM WORKS F...

Page 3: ...ous nitrogen The gaseous nitrogen then escapes to the atmosphere 3 Aeration Chamber The aeration chamber consists of an aerated upper section and a filter media lower section The chamber is filled with hollow cylindrical filter media 0 6 inch diameter 15 mm and 0 55 inches long 14 mm Biological treatment takes place on the filter media surface Aeration is continuous Residual suspended solids are c...

Page 4: ...repair them immediately Excessive water use may hydraulically overload your Fusion system and reduce its treatment efficiency Excessive water use may also overload your soil absorption field and cause failure HIGH USE WATER DEVICES The draining of hot tubs and swimming pools into your Fusion system could cause hydraulic overloading and may reduce the treatment efficiency Please drain these devices...

Page 5: ... reconnect power to either the blower or alarm panel once it has been submerged Immediately contact your authorized Fusion maintenance provider to inspect the Fusion the blower and the alarm panel Your maintenance provider will repair or replace the components as needed Fusion Series systems are compact efficient and designed to be installed in a typical residential light commercial environment Th...

Page 6: ...amp soil around perimeter of the unit as it is backfilled to stabilize the unit and to reduce settling 7 Finalize backfill with a mounded contour so that surface water is shed away from the unit Under no circumstances should surface water be allowed to accumulate around unit 8 CAUTION MAXIMUM soil burial depth over the unit is 36 inches 914 mm EXCAVATION AND INSTALLATION BACKFILLING COLD WEATHER I...

Page 7: ...er by 6 inches in height Do not install more than two riser heights together for a maximum of 12 inches burial depth Prepare risers by applying two complete circular beads of silicone or other like sealant around riser flange in order to seal risers and make the installation watertight Install the 24 inch diameter riser onto the already installed riser adapters with the provided stainless steel sc...

Page 8: ...on lines 8 Attach the small diameter black air tubing included in the blower box to barbed fitting on PVC tee Black air tubing and blower cord should be routed to the control panel through conduit Attach the black air tubing line to the air pressure sensor barbed fittings in the panel Figure 10 If air tubing is not connected to backwash and recirculation lines the panel will alarm 9 Connect the re...

Page 9: ...ncrete Volume W H Concrete Volume W H Concrete Volume W H Concrete Volume FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY ZFL 2800 2 8 3 0 432 16 2 7 2 8 370 14 2 6 2 5 323 12 2 3 2 10 334 13 ZFL 4000 3 0 3 0 531 20 3 0 2 6 443 16 2 10 2 5 400 15 2 6 2 11 416 16 Model 24 Cover 30 Cover 36 Cover W H Concrete Volume W H Concrete Volume W H Concrete Volume FT FT FT3 CY FT FT FT3 CY FT FT FT3 CY Z...

Page 10: ...electrical codes 2 The blower should be directly wired into the alarm panel The alarm panel must be located in a dry location that is accessible for maintenance Please see the wiring diagram and instructions enclosed with the alarm panel 3 Make certain the timer within the control panel is set to the proper time The timer unit display should be set to 10 hours and the timer dial needle set to 3 6 ...

Page 11: ...ng valve control pad Set the backwash flow rate by adjusting the gray sludge transfer valve 4 Use Table 5 to determine the typical setting for each Fusion model Measuring the flow rate Measure the actual backwash flow rate at the outlet of the sludge return pipe in the first chamber the same way the recirculation flow rate is measured Adjust the gray sludge transfer valve 4 if necessary to obtain ...

Page 12: ...es 1 Transparency Measures the ability of the water to transmit light Using the ladle fill the transparency tube with a water sample collected from the clean water storage chamber Looking down through the water column slowly drain the transparency tube using the valve on the flexible hose until you can first distinguish between the black and white colors on the secchi disk in the bottom of the tub...

Page 13: ...olor remnants of digestion are often yellowish in color White sometimes present after new construction often due to drywall mud PART B Anaerobic Chamber collect samples from the outlet baffle of the anaerobic chamber to be used for the following analyses 1 Transparency A transparency reading more than 20 cm is preferred 2 Scum Should not be present unless recirculation and orbackwashrateistoohigho...

Page 14: ...aeration line after the switching valve as shown in Fig 20 Gradually open the water faucet and introduce water into the system Rotate valve 1 back and forth from the 0 to the 100 position several times to flush Turn off the water remove the water line and reconnect the airline to the blower Set valves 1 and 2 back to the appropriate positions See Recirculation Flow Adjustment pg 10 C Cleaning the ...

Page 15: ...ING 1 Odor Offensive odors are often the result of insufficient or inappropriate bacterial growth Causes may include a young or unestablished system insufficient air introduction or the addition of detrimental chemicals or poisons into the system Ensure the blower and air delivery systems are functioning Check with the homeowner regarding chemical use and disinfection habits Check all risers and l...

Page 16: ...MAINTENANCE PUMPING AS NEEDED Figure 21 Pump out procedures Step 1 Remove the scum Step 2 Remove the sludge 1 2 Sedimentation separation tank Vacuum Step 1 Remove the scum Step 2 Remove the sludge on the filter media Step 3 Remove the sludge under the media while washing the filter with tap water 1 Anaerobic filter tank Vacuum Tap water 2 3 ATTENTION Remove the scum first If you remove the sludge ...

Page 17: ...17 Copyright 2022 All rights reserved ...

Page 18: ... and pull the rubber elbow away from the discharge port of the diaphragm housing Carefully use a small flat bladed screw driver to unbond uncouple the rubber tube from the discharge port then pull it away See Figure 29 6 Next pull the diaphragm housing away See Figure 30 7 Unscrew the hex nut at the center of the diaphragm and proceed to pull the diaphragm from the magnetic bar See Figure 31 8 If ...

Page 19: ... 94 100 Weight in Pounds 2425 3748 Lids and Access 24 Diameter 4 4 Blower Information Alita AL 250 1 Alita AL 300 1 Switching Valve P N 151438 1 1 Air Line Size s 3 4 Recirculation 1 1 1 Backwash 1 1 Inlet Outlet Information Influent Invert inches 21 21 Effluent Invert inches 28 28 Inlet Outlet Pipe Size Inches 4 4 Blower Details Voltage Amps Sound dB Air Flow L min Weight Alita AL 250 120 3 7 46 ...

Page 20: ...ight 2022 All rights reserved MAIL TO P O BOX 16347 Louisville KY 40256 0347 SHIP TO 3649 Cane Run Road Louisville KY 40211 1961 502 778 2731 1 800 928 PUMP FAX 502 774 3624 Visit our website zoellerpumps com ...

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