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Page 21 

ENGLISH

  

 

Zodiac

®

 JXi

 Gas-Fired Pool & Spa Heater   

|

   Installation & Operation Manual

• 

Check the adjustment by turning the filter pump OFF. 

The burner should shut off immediately.

• 

If it does not, restart the filter pump and repeat the 

preceding step.

•  Check the adjustment again. If you are still unable to 

successfully set your water pressure switch please 

contact your local Zodiac distributor or call technical 
support at 1300 763 021. Additional information can 
be found at www.zodiac.com.au.

• 

Return the pool temperature control to the desired 

temperature.

• 

Return heater to normal operation.

5.4 

Check Valve Installation

When any equipment is located below the surface of the 

pool or spa, back-siphoning can occur, which can draw 
water backwards through the circulation system. This can 
be particularly concerning if chemically treated water is 

allowed to flow back into equipment such as heaters, 

filters and pumps. Make sure any chemical feeder or 

chlorination system outlet lines are downstream of the 
heater. Install a positive seal noncorrosive check valve 

between the sanitation equipment and the heater. Always 

install a check valve if there is sanitation equipment 

installed in the system. 

Do not

 install any shutoff valve in 

the piping between the heater outlet and the pool.

 WARNING

A check valve can interfere with the proper operation of certain Suc-
tion Vacuum Release System (SVRS) products. To avoid possible 
entrapment hazard, serious injury, or death, make sure to review the 
operation/owners manual of your particular SVRS product before 
installing the check valve.

5.5 

Pressure Relief Valve Installation

A pressure relief valve (PRV) is recommended 

in all installations, and is mandatory in any 

installation in which the water flow can be shut 

off between the heater outlet and the pool/spa.

A pressure relief valve is not supplied with the JXi 
heater. However, it is recommended that a pressure 

relief valve be installed and may be required by 

local or national codes. Be sure to check any 
applicable installation codes in your area to determine 

whether a pressure relief valve is required. If one is 

required, it must meet the requirements below and 

must be provided and installed by the installer

The maximum working pressure of this heater is 345 kPa 

(50 psi). Be sure to take into consideration the maximum 

allowable pressure of the other components in the 

system when installing a PRV. Any pressure relief valve 

installed must comply with provisions of the standard

INLET

TEE

REDUCER

PRV

DRAIN

OUTLET

Figure 11.  Pressure Relief Valve install

• 

The PRV must be compliant to AS1357.1 or ASME 

certified.

• 

Relief pressure must be at 3.45 bars (50 PSI)

• 

Minimum rating of 7.77 Kilowatts or 125.8 kg/hr 

steam rating.

• 

Locate the water outlet port on the inlet/outlet header 

side of the heater. This is the bottom port which 

returns water to the pool and/or spa. See 

Figure 11.

NOTE: 

PVC and or brass fittings must be installed immediately 

after the outlet with no valves or other components in between. 
The pressure relief valve must be installed at the outlet port. Do not 
install at the header inlet port.

CAUTION

In order to prevent damage, do not tighten with a wrench. Hand 
tighten only and use caution not to overtighten. Overtightening may 
crack the header.

Use Teflon

®

 tape 

only

 on threads mating brass components to the 

plastic reducer fitting. Do not use any pipe compound or pipe dope 

on the threads or any part(s) that come(s) into contact with plastic. 
These compounds can damage plastic components over time.

• 

Using PVC or CPVC plastic pipe and fittings, install 

a 50 mm (2") tee. See 

Figure 11.

• 

Install an elbow and a reducer fitting. Make sure the 

internal pipe thread on the reducer fitting matches the 

thread on the pressure relief valve.

• 

Install the PRV so that it is vertical. See 

Figure 11.

•  Install a drain pipe from the pressure relief valve 

outlet to a safe area. This is a precaution to prevent 
the possibility of personal injury or property damage 
in the event scalding water is discharged from the 
pressure relief valve.

•  Install the drain pipe so that there is no trapped or 

standing water in the piping. Drain piping must be 
open with no reducers or shut-off valves or other 
restrictions.

NOTE: 

To ensure the continued proper operation of the pressure 

relief valve, the valve should be tested once a year. To test, lift the 
lever with the circulation system running  to ensure  that water will 
pass through. When the lever is down, there should be no leaks 
from the outlet.

Summary of Contents for JXi 200

Page 1: ...jury property damage or death For indoor installations as an additional measure of safety Zodiac Group Australia Pty Ltd strongly recommends installation of suitable carbon monoxide detectors in the v...

Page 2: ...rvice Access 22 6 2 Bonding 23 6 3 Input Voltage Conversion 120V AC 23 Section 7 Optional Remote Controls 24 7 1 Connecting to a Remote Pool Off Spa Selector 3 Wire Connection 24 7 2 Connecting to a R...

Page 3: ...should be observed when using the spa Consult heater operation and installation instructions for water temperature guidelines before setting tem perature Spa or hot tub water temperature should never...

Page 4: ...P ELECTRICAL SUPPLY NATURAL GAS NG 230 VAC 50Hz Optional 120 VAC 50 60 Hz See Appendix A LIQUID PROPANE LP HIGH ALTITUDE NATURAL GAS NG The JXi heater has a special venturi type combustion system whic...

Page 5: ...hen ignition temperature is attained the gas valve opens and ignition occurs If stable flame is detected the igniter will power down If stable flame is not detected the control system will close the v...

Page 6: ...d flooring see Section 3 Sufficient combustion and ventilation air Properly sized gas meter and piping Proper electrical wiring Sufficient water flow This manual provides the information needed to mee...

Page 7: ...estions regarding the materials that need to be used during this installation please call the Zodiac customer service center at 1300 763 021 Indoor installations will require additional venting and ex...

Page 8: ...cannot be responsible for such water loss or flooding or resulting damage 3 1 Clearances The heater must be installed in a location that allows clearances for maintenance and inspection Minimum dista...

Page 9: ...ns Although it is always preferable to install the heater on a non combustible surface the JXi series has been certified by IAPMO R T Oceana to applicable national standards for installation on solid...

Page 10: ...top patio bar etc flue shall be adequately supported and At least 2 m 6 5 above the roof level and 500 mm 20 above any surrounding parapet AS5601 indicates two permanent openings each with the minimum...

Page 11: ...ipe materials sizing and installation must be as required by the National Fuel Gas Code NFPA 54 ANSI Z223 1 or Australia Standard for Gas Pool Heaters AS4560 AS NZS 5601 Gas Instal lations as applicab...

Page 12: ...installations as an added measure of safety Zodiac strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adja cent occupied spaces Incorr...

Page 13: ...ED PROFESSIONAL AND ONLY AFTER CONTACTING ZODIAC GROUP AUSTRALIA FOR THE PROPER INSTRUCTIONS AND CONVERSION KIT All questions should be directed to the Zodiac customer service center at 1300 763 021 4...

Page 14: ...ler turn the tap plug 2 3 turns counter clockwise CAUTION Do not back the tap screw entirely out of the inlet pressure tap The screw is small and easily lost A lost screw needs to be replaced before t...

Page 15: ...ssure tap e Using a small flathead screwdriver ideally 100 width or smaller turn the tap plug 2 3 turns counter clockwise CAUTION Do not back the tap screw entirely out of the inlet pressure tap The s...

Page 16: ...a soap solution Do not use an open ame to test for leaks WARNING Failure to secure or replace the pressure tap plugs will allow gas to leak from the valve into the heater body which could result in p...

Page 17: ...back siphoning of wa ter If there is any chance of back siphoning provide a check valve between the pool and the filter pump inlet Figure 6 Typical Water Piping Configuration MAIN DRAINS Suction Outl...

Page 18: ...ypass Valve A manual bypass valve is to be installed in any system in which the pump flow exceeds 378 lpm 100 gpm Connect ball valve between water inlet and outlet See inset a in Figure 6 Adjust the v...

Page 19: ...turn heated water to the pool Be sure to check flow rates as outlined in Section 5 1 and if necessary make provisions for and ensure sufficient space for the installation of a manual bypass valve as o...

Page 20: ...he switch is preset at the factory for activation at 14 kPa 2 psi The pressure switch setting must be adjusted If the heater is installed Below the surface level of the pool More than 600 mm 2 above t...

Page 21: ...quirements below and must be provided and installed by the installer The maximum working pressure of this heater is 345 kPa 50 psi Be sure to take into consideration the maximum allowable pressure of...

Page 22: ...odiac provides a special labeled bonding lug on the manifold side of the heater to accommodate this requirement All electrical connections and wiring must be done by a certified electrician only Elect...

Page 23: ...T 240 C 464 F BYPASS MOTOR BYPASS SWITCH W W a b c d e f g h i j k l 220 240 VAC Heater Power Supply Figure 12 JXi Connections Schematic Wiring Diagram 6 2 Bonding Zodiac requires that the appliance b...

Page 24: ...ote TSTAT to turn the heater on or off but not perform any other function When using this type of connection remember to set the heater control to SPA and set the thermostat control to maximum 7 2 1 I...

Page 25: ...POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO If your PCB firmware is REV N or higher Turn off the power to both the heater and the controller Open the power center enclosure and remove the front dead p...

Page 26: ...heavier than air and will settle on the floor 8 2 1 What To Do If You Smell Gas Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately cal...

Page 27: ...ombustion product fumes at any time and especially when these fumes are being emitted This burn in period will last only a few minutes 8 3 2 If Ignition Is Unsuccessful If ignition is unsuccessful or...

Page 28: ...ting and switch appliance to OFF 3 Turn off all electrical power to the appliance if service is to be performed 4 Unplug gas valve power supply 5 Replace top panel See manual for details of operation...

Page 29: ...mperatures to be displayed in either Celsius or Fahrenheit scale Display Light Timeout Set the display light to turn off after a specific interval of inactivity To Program the Display Language MENU He...

Page 30: ...starts heating the pool To Turn the Heater Off POOL Press once to enter Pool Heat Mode Press again to turn Pool Heat Mode Off Press once to enter Spa Heat Mode Press again to turn Spa Heat Mode Off SP...

Page 31: ...whether or not water is properly balanced See Table 5 below Saturation Index pH AF CF TF 12 1 A Factor AF C Factor CF T Factor TF Total Alkalinity Calcium Hardness Temperature A Factor C Factor T Fact...

Page 32: ...through evaporation It can accounts for 50 of pool systems total heat loss The use of solar blankets automatic covers or anything that limits the air s access to the surface of the water will help red...

Page 33: ...er pump and lift the release lever on the top of the valve Be sure combustion air and ventilation openings are not blocked 9 5 2 Guidelines for Professional Inspection The following inspections should...

Page 34: ...W C Use a digital differential manometer to verify correct offset pressure Adjust offset pressure as needed See Section 4 3 Connect a digital differential manometer to blower throat and gas valve port...

Page 35: ...replace fan Replace igniter Verify proper wiring for 240 VAC Check for proper clearances around heater and for adequate room ventilation if enclosed Inspect for blockage or restriction at discharge of...

Page 36: ...features Incorrect service of this heater can result in personal injury or damage to property To avoid such hazards the heater must be serviced only by a qualified professional service technician Sect...

Page 37: ...t Kit Left Right set of 2 R0592501 R0592501 3 Heater Base Kit R0592600 R0592600 4 Front or Back Panel Kit R0592701 R0592701 5 Side Panel Kit R0592901 R0592901 6 Vent Terminal Housing Kit R0593100 R059...

Page 38: ...00 2 Band Clamp Kit R0590400 R0590400 3 Refractory Kit Internal R0590500 R0590500 4 Combustion Chamber Shelf set of 2 Models 200 260 R0590701 N A 5 Combustion Chamber Lid Kit R0590800 R0590800 6 Gaske...

Page 39: ...0591100 R0591100 2 Air Intake Grate Kit R0591200 R0591200 R0591200 R0591200 3 Blower Intake Orifice Kit R0734101 R0734101 R0734102 R0734102 4 Gas Valve R0739300 R0739300 R0739300 R0739300 5 Burner Kit...

Page 40: ...Kit R0589500 R0589500 6 Manifold Backplate Kit R0590002 R0590005 7 Manifold 3 Port no backplate included must order separately R0590101 R0590101 8 Water Pressure Switch Kit R0457002 R0457002 9 Goody...

Page 41: ...ure Switch Kit R0456400 R0456400 7 Flue Temp Sensor R0719401 R0719401 8 Water Pressure Switch Kit R0013202 R0013202 9 Power Interface Board PIB R0719503 R0719503 10 Power Distribution Board PDB R04581...

Page 42: ...fore approaching inspecting or troubleshooting any leaking plumbing that may have caused electrical devices in the surrounding area to get wet A b Main Wiring Connections WARNING In order to prevent r...

Page 43: ...20V connection wires from the conduit through the upper knockout Wire the input according to the illustration below Use needle nose pliers or a comparable tool to ensure that the wires are well seated...

Page 44: ...ield NSW 2164 1300 763 021 www zodiac com au ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respec...

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