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Page 10 

ENGLISH

  

 

Zodiac

®

 JXi

 Gas-Fired Pool & Spa Heater   

|

   Installation & Operation Manual

3.3 

 Indoor and Outdoor Shelter Installation

Zodiac does not encourage installation of LP (liquid 

propane) gas heaters indoors. Always consult with the 
authority having jurisdiction (AHJ) along with all 
applicable national and local codes before installing a LP 
heater indoors. Please be sure to refer to 

Section

 

4.2.

The heater is Certified by IAPMO-R&T Oceana for 

indoor installations. Please keep in mind the clearances 
from 

Section

 

3.1

 when selecting an installation location. 

You will also need to make considerations for intake 

combustion air see 

Section

 

3.3.1

 and exhaust venting 

see 

Section

 

3.3.3

. In addition, when pool equipment is 

installed indoors, appropriate containment measures and 
drains should be considered for the prevention of 

property damage in the event of an equipment leak.

NOTE: 

An outdoor shelter is an unoccupied enclosure which does 

not communicate directly with occupied areas.
Zodiac Group Australia Pty, Ltd., 

does not recommend

 outdoor 

shelter installations that depend on internal air for combustion.

3.3.1 

 Combustion Intake Air Supply

Figure 4. 

 Indoor and Outdoor Shelter Installation

Minimum pitch .635 cm (.25”) 

per 30.5 cm (1’) of pipe:

Horizontal Duct

4

2

1.5

Screens or Metal Louvers

Wood Louvers

Multiply
opening by

if air

passes through:

Minimum Net

Free Open Area* 

Combustion Openings

Gas appliance in 

a room or 

enclosure other 

than a plant 

room.

Direct

to outside**

600 cm

2

1200 cm

2

300 cm

2

600 cm

2

1110 cm

2

2220 cm

2

555 cm

2

1110 cm

2

Via an

adjacent room

MODEL

200

370

Gas appliance 

in a plant room.

Direct

to outside

Via an

adjacent room

Single wall flue clearance to 
combustible per AS/NZS 5601. 
75 mm (3”) from unprotected 
surfaces, 50 mm (2”) protected 
combustible surfaces or ensure 
that temp rise limit  does not 
exceed 50°C (122°F) above 
ambient, typically 25°C (77°F).

For garage installation, heater base must be 46 cm (18”) above the floor and vent directly outside.

= “A” / 20 

= “A” / 20 

“A”

Listed Vent Cap

Use Approved Rook Jack

Storm Collar

End of flue shall be:

 At least 500 mm (20”) from the nearest 

part of the roof.

● 300 mm (12”) from the nearest part of any 

chimney.

● 

If the roof is to be used for personal or 

public use i.e. roof top patio/bar etc., flue 
shall be adequately supported and At least 2 
m (6.5’) above the roof level and 500 mm 
(20”) above any surrounding parapet.

 * AS5601 indicates two permanent openings, each with 
the minimum free ventilation area indicated in the table.
** Direct to outside means any of the following options, 
provided the ventilation path is unobstructed by building 
material or insulation.

● Directly through an outside wall (prefered option).

● Through an outside wall but offset.

● into a cavity ventilated to outside.

● into an underfloor vent space ventilated to outside.

● Into a roof space ventilated to outside.

As outlined in the latest edition of ANSI 

standard Z223.1 (NFPA 54), the heater 

location must be properly vented to provide 

sufficient air supply for proper combustion. 

Please also consult Australian standards, 

AS4560 and AS/NZS 5601.

When combustion air is supplied directly 
through an outside wall, each opening 

should have a minimum free area of 25.4 

mm square (1 in

2

) per 1.2 kW input of the 

total input rating of all appliances in the 
enclosed area. If combustion air must pass 
through horizontal ducts, each opening 

should have a minimum free area of 25.4 

mm square (1 in

2

) per 1.2 kW input of the 

total input rating of all appliances in the 
enclosed area. Details can be found in 

Figure 4.

The “Minimum Net Free Open Area” 
information from 

Figure 4

 is not applicable 

in installations where exhaust fans 

or blowers of any type are used. Any 

equipment which exhausts air from the 

room where the heater is installed can 
deplete the combustion air supply or reverse 
the natural draft action of the venting 

system. This could cause fl ue products to 

accumulate in the room. Additional air 
must be supplied to compensate for such 

exhaust. Consult a professional engineer 

to ensure that installations where exhaust 

fans or blowers are used are designed and 
installed in accordance with all applicable 
local and national installation codes.

In addition, the heater must be completely 
isolated and protected from any source of 
corrosive chemical fumes or corrosive 
vapors (i.e chlorine or hydrochloric acid).

 WARNING

Do not store any chemicals, cleaners, or other 
corrosive material near combustion air openings 
or in the room. Avoid locating appliance vents in 
the vicinity of combustion air openings. Failure 
to prevent corrosive materials from mixing with 
combustion air can result in reduced heater life 
and unsafe heater operation.

Summary of Contents for JXi 200

Page 1: ...jury property damage or death For indoor installations as an additional measure of safety Zodiac Group Australia Pty Ltd strongly recommends installation of suitable carbon monoxide detectors in the v...

Page 2: ...rvice Access 22 6 2 Bonding 23 6 3 Input Voltage Conversion 120V AC 23 Section 7 Optional Remote Controls 24 7 1 Connecting to a Remote Pool Off Spa Selector 3 Wire Connection 24 7 2 Connecting to a R...

Page 3: ...should be observed when using the spa Consult heater operation and installation instructions for water temperature guidelines before setting tem perature Spa or hot tub water temperature should never...

Page 4: ...P ELECTRICAL SUPPLY NATURAL GAS NG 230 VAC 50Hz Optional 120 VAC 50 60 Hz See Appendix A LIQUID PROPANE LP HIGH ALTITUDE NATURAL GAS NG The JXi heater has a special venturi type combustion system whic...

Page 5: ...hen ignition temperature is attained the gas valve opens and ignition occurs If stable flame is detected the igniter will power down If stable flame is not detected the control system will close the v...

Page 6: ...d flooring see Section 3 Sufficient combustion and ventilation air Properly sized gas meter and piping Proper electrical wiring Sufficient water flow This manual provides the information needed to mee...

Page 7: ...estions regarding the materials that need to be used during this installation please call the Zodiac customer service center at 1300 763 021 Indoor installations will require additional venting and ex...

Page 8: ...cannot be responsible for such water loss or flooding or resulting damage 3 1 Clearances The heater must be installed in a location that allows clearances for maintenance and inspection Minimum dista...

Page 9: ...ns Although it is always preferable to install the heater on a non combustible surface the JXi series has been certified by IAPMO R T Oceana to applicable national standards for installation on solid...

Page 10: ...top patio bar etc flue shall be adequately supported and At least 2 m 6 5 above the roof level and 500 mm 20 above any surrounding parapet AS5601 indicates two permanent openings each with the minimum...

Page 11: ...ipe materials sizing and installation must be as required by the National Fuel Gas Code NFPA 54 ANSI Z223 1 or Australia Standard for Gas Pool Heaters AS4560 AS NZS 5601 Gas Instal lations as applicab...

Page 12: ...installations as an added measure of safety Zodiac strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adja cent occupied spaces Incorr...

Page 13: ...ED PROFESSIONAL AND ONLY AFTER CONTACTING ZODIAC GROUP AUSTRALIA FOR THE PROPER INSTRUCTIONS AND CONVERSION KIT All questions should be directed to the Zodiac customer service center at 1300 763 021 4...

Page 14: ...ler turn the tap plug 2 3 turns counter clockwise CAUTION Do not back the tap screw entirely out of the inlet pressure tap The screw is small and easily lost A lost screw needs to be replaced before t...

Page 15: ...ssure tap e Using a small flathead screwdriver ideally 100 width or smaller turn the tap plug 2 3 turns counter clockwise CAUTION Do not back the tap screw entirely out of the inlet pressure tap The s...

Page 16: ...a soap solution Do not use an open ame to test for leaks WARNING Failure to secure or replace the pressure tap plugs will allow gas to leak from the valve into the heater body which could result in p...

Page 17: ...back siphoning of wa ter If there is any chance of back siphoning provide a check valve between the pool and the filter pump inlet Figure 6 Typical Water Piping Configuration MAIN DRAINS Suction Outl...

Page 18: ...ypass Valve A manual bypass valve is to be installed in any system in which the pump flow exceeds 378 lpm 100 gpm Connect ball valve between water inlet and outlet See inset a in Figure 6 Adjust the v...

Page 19: ...turn heated water to the pool Be sure to check flow rates as outlined in Section 5 1 and if necessary make provisions for and ensure sufficient space for the installation of a manual bypass valve as o...

Page 20: ...he switch is preset at the factory for activation at 14 kPa 2 psi The pressure switch setting must be adjusted If the heater is installed Below the surface level of the pool More than 600 mm 2 above t...

Page 21: ...quirements below and must be provided and installed by the installer The maximum working pressure of this heater is 345 kPa 50 psi Be sure to take into consideration the maximum allowable pressure of...

Page 22: ...odiac provides a special labeled bonding lug on the manifold side of the heater to accommodate this requirement All electrical connections and wiring must be done by a certified electrician only Elect...

Page 23: ...T 240 C 464 F BYPASS MOTOR BYPASS SWITCH W W a b c d e f g h i j k l 220 240 VAC Heater Power Supply Figure 12 JXi Connections Schematic Wiring Diagram 6 2 Bonding Zodiac requires that the appliance b...

Page 24: ...ote TSTAT to turn the heater on or off but not perform any other function When using this type of connection remember to set the heater control to SPA and set the thermostat control to maximum 7 2 1 I...

Page 25: ...POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO If your PCB firmware is REV N or higher Turn off the power to both the heater and the controller Open the power center enclosure and remove the front dead p...

Page 26: ...heavier than air and will settle on the floor 8 2 1 What To Do If You Smell Gas Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately cal...

Page 27: ...ombustion product fumes at any time and especially when these fumes are being emitted This burn in period will last only a few minutes 8 3 2 If Ignition Is Unsuccessful If ignition is unsuccessful or...

Page 28: ...ting and switch appliance to OFF 3 Turn off all electrical power to the appliance if service is to be performed 4 Unplug gas valve power supply 5 Replace top panel See manual for details of operation...

Page 29: ...mperatures to be displayed in either Celsius or Fahrenheit scale Display Light Timeout Set the display light to turn off after a specific interval of inactivity To Program the Display Language MENU He...

Page 30: ...starts heating the pool To Turn the Heater Off POOL Press once to enter Pool Heat Mode Press again to turn Pool Heat Mode Off Press once to enter Spa Heat Mode Press again to turn Spa Heat Mode Off SP...

Page 31: ...whether or not water is properly balanced See Table 5 below Saturation Index pH AF CF TF 12 1 A Factor AF C Factor CF T Factor TF Total Alkalinity Calcium Hardness Temperature A Factor C Factor T Fact...

Page 32: ...through evaporation It can accounts for 50 of pool systems total heat loss The use of solar blankets automatic covers or anything that limits the air s access to the surface of the water will help red...

Page 33: ...er pump and lift the release lever on the top of the valve Be sure combustion air and ventilation openings are not blocked 9 5 2 Guidelines for Professional Inspection The following inspections should...

Page 34: ...W C Use a digital differential manometer to verify correct offset pressure Adjust offset pressure as needed See Section 4 3 Connect a digital differential manometer to blower throat and gas valve port...

Page 35: ...replace fan Replace igniter Verify proper wiring for 240 VAC Check for proper clearances around heater and for adequate room ventilation if enclosed Inspect for blockage or restriction at discharge of...

Page 36: ...features Incorrect service of this heater can result in personal injury or damage to property To avoid such hazards the heater must be serviced only by a qualified professional service technician Sect...

Page 37: ...t Kit Left Right set of 2 R0592501 R0592501 3 Heater Base Kit R0592600 R0592600 4 Front or Back Panel Kit R0592701 R0592701 5 Side Panel Kit R0592901 R0592901 6 Vent Terminal Housing Kit R0593100 R059...

Page 38: ...00 2 Band Clamp Kit R0590400 R0590400 3 Refractory Kit Internal R0590500 R0590500 4 Combustion Chamber Shelf set of 2 Models 200 260 R0590701 N A 5 Combustion Chamber Lid Kit R0590800 R0590800 6 Gaske...

Page 39: ...0591100 R0591100 2 Air Intake Grate Kit R0591200 R0591200 R0591200 R0591200 3 Blower Intake Orifice Kit R0734101 R0734101 R0734102 R0734102 4 Gas Valve R0739300 R0739300 R0739300 R0739300 5 Burner Kit...

Page 40: ...Kit R0589500 R0589500 6 Manifold Backplate Kit R0590002 R0590005 7 Manifold 3 Port no backplate included must order separately R0590101 R0590101 8 Water Pressure Switch Kit R0457002 R0457002 9 Goody...

Page 41: ...ure Switch Kit R0456400 R0456400 7 Flue Temp Sensor R0719401 R0719401 8 Water Pressure Switch Kit R0013202 R0013202 9 Power Interface Board PIB R0719503 R0719503 10 Power Distribution Board PDB R04581...

Page 42: ...fore approaching inspecting or troubleshooting any leaking plumbing that may have caused electrical devices in the surrounding area to get wet A b Main Wiring Connections WARNING In order to prevent r...

Page 43: ...20V connection wires from the conduit through the upper knockout Wire the input according to the illustration below Use needle nose pliers or a comparable tool to ensure that the wires are well seated...

Page 44: ...ield NSW 2164 1300 763 021 www zodiac com au ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respec...

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