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ZODIAC

 FloPro ssPump installation & Operation Manual

See Figure 8. Backplate Assembly

Section 7.  Product Specifications and Technical Data

7.1 Exploded View

Zodiac 

Part no.

Description

Qty

Number on 

Drawing

W77124

FLOPRO SS 0.6kW POOL PUMP

1

W70911

WET END IMPELLER ASSY 0.6KW

1

7

W77125

FLOPRO SS 0.75kW POOL PUMP

1

W70912

WET END IMPELLER ASSY 0.75KW

1

7

W77126

FLOPRO SS 1.1kW POOL PUMP

1

3.  Remove the motor from the backplate following steps 1 through 3 in 

Section 6.2.5, 

 

Motor Replacement. 

4.  Place the backplate o-ring side down and force the ceramic seal out using a screwdriver 

  or drift. 

5.  Turn the backplate o-ring side up and insert the new ceramic seal side into the 

  backplate. Use great care to press the seal in squarely with your fingers. The ceramic is 

  easily damaged and must be pressed in using only your fingers or soft tools. Do not use 

  any lubricant other than water and soap solution.

6.  Install the backplate to the motor following the steps in 

Section 6.2.5, Motor Replacement.

 

7.  Install the motor to the pump body following the steps in 

Section 6.2.3, Impeller Replacement. 

6.2.5 Motor Replacement

CAUTION:  To  ensure  continued  safety  and  reliable  operation,  Zodiac  requires  that 

you  replace  the  motor  with  a  motor  that  has  the  identical  kW  rating  and  service 

factor.

To avoid the risk of property damage, severe personal injury, or death, turn 

off  the  pump  and  switch  off  the  circuit  breaker  to  the  pump  motor  before 

beginning this procedure. 

1.  To disassemble the pump housing from the motor, follow steps 1 through 8 in 

Section 

  6.2.2, Impeller Removal. 

2.  Remove the four (4) screws connecting the backplate to the motor. 

(see figure 8.)

3.  Place the backplate motor assembly o-ring side down and unscrew the four (4) 14mm 

  screws and remove the motor. 

NOTE: Before removing the backplate, note the alignment of the backplate to the motor. 
See 

Figure 8. 

4.  If installing a new motor, remove the protective plastic cap from the motor shaft. 

  Place the motor on the backplate the handle on the backplate is in line with the terminal 

  box on the motor. The terminal housing on the motor should be at the 12 o’clock position. 

5.  Replace the four (4) bolts and washers holding the backplate to the motor. 

6.  To reassemble the pump after replacing the motor, follow steps 1 through 14 of 

 

Section 6.2.3, Impeller Replacement. 

NOTE: Zodiac recommends replacing the mechanical seal at the same time that you 
replace the motor. See 

Section 6.2.4, Mechanical Seal Replacement,

 for details.

Bolts and Washers (4)

Starting Capacitor

Backplate

Handle

Motor

Summary of Contents for FLOPRO SS

Page 1: ...Installation and Operation Manual ...

Page 2: ...onal injury or death Improper installation and or operation will void the warranty ATTENTION INSTALLER This manual contains important information about the installation operation and safe use of this product This information should be given to the owner operator of this equipment Contents Section 1 Important Safety Instructions 1 1 Safety Instructions 1 2 Pool Pump Suction Entrapment Prevention Gu...

Page 3: ...th swimming pool equipment E g filters The pump is to be installed in accordance with the relevant requirements of the South African wiring rules Occupational Health and Safety Act 1993 Act no 85 of 1993 schedule electrical installation regulations Also refer to the installation instructions relating to the swimming pool equipment of which the pump will be an integral part The pump is to be suppli...

Page 4: ...ing will be achieved if the pump is installed as close as possible to the water level of the pool 2 Zodiac Pool Care SA Pty Ltd recommends that the pump and other circulation equipment be located more than 1 5 metres from the water Choose a location that will minimize turns in the piping 3 The pump must be placed on a solid foundation that will not vibrate To further reduce the possibility of vibr...

Page 5: ...y length of time will cause severe damage to both the pump and motor and will void the warranty If this is a new pool installation make sure all piping is clear of construction debris Check the filter for proper installation verifying that all connections and clamps are secure according to the manufacturer s recommendations To avoid risk of property damage severe personal injury or death verify th...

Page 6: ...immer baskets pump basket and other screens are clean Clean as necessary Check filter and clean as necessary Check valve positions Adjust as necessary NOTE Multiple pieces of equipment operating at one time for example waterfalls spa jets and surface returns may affect the cleaning system and prevent it from working properly Check the cleaning system manual to ensure that the system is adjusted ac...

Page 7: ...ter from reaching the pump Drain the water from the pump by loosening the unions or removing the drain plugs 3 Using a 14mm wrench loosen the bolts connecting the pump body to the motor backplate See Figure 1 Figure 1 Remove the Pump body 4 Pull the motor and backplate out of the pump body Remove the pump body o ring The impeller is connected to the motor shaft 5 Using a No 1 Phillips star screwdr...

Page 8: ... the carbon face seal half from the impeller sleeve See Figure 5 This is a spring loaded seal Grasp the portion of the seal closest to the impeller body and pull the seal off using a twisting motion Ceramic Face Seal Backplate Seal Figure 5a Mechanical Seal CAUTION VERY IMPORTANT Grasp the lower portion of the seal opposite the carbon face when installing the seal or it will be damaged NOTE To ass...

Page 9: ...peration Zodiac requires that you replace the motor with a motor that has the identical kW rating and service factor To avoid the risk of property damage severe personal injury or death turn off the pump and switch off the circuit breaker to the pump motor before beginning this procedure 1 To disassemble the pump housing from the motor follow steps 1 through 8 in Section 6 2 2 Impeller Removal 2 R...

Page 10: ...ac FLOPRO Single Speed Pump Specs 0 6kW 0 75kW 1 1kW Model FLOPRO 0 6kW FLOPRO 0 75kW FLOPRO 1 1kW Motor Type Single Phase Single Phase Single Phase Pump kW 0 6kW 0 75HP 0 75kW 1 0HP 1 1kW 1 5HP Motor kW 0 8kW 1 0kW 1 4kW Motor Voltage Alternating Current and Frequency Hertz V230 AC Hz50 V230 AC Hz50 V230 AC Hz50 Motor Amps Maximum Amax 3 6A 4 6A 6 2A Motor Revolutions Per Minute RPM 2820 2820 282...

Page 11: ...ZODIAC CUSTOMER CARE CENTRE Zodiac Group South Africa Customer care line 0860 887 665 Email customer care zodiac com www zodiac co za ...

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