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ZODIAC

 FloPro ssPump installation & Operation Manual

Figure 3. Remove the Impeller

8. Hold the motor shaft with a flat screwdriver while unscrewing the impeller from 

  the motor shaft with your hand. Turn the right-hand-threaded impeller counter-

  clockwise to unscrew it. 

9. Inspect the impeller and diffuser for signs of wearing/grinding damage.

Figure 4. Diffuser and Impeller Exploded View

6.2.3 Impeller Replacement

To avoid the risk of property damage, severe personal injury, or death, turn 

off  the  pump  and  switch  off  the  circuit  breaker  to  the  pump  motor  before 

beginning this procedure.

To replace the mechanical seal onto the impeller sleeve press the carbon face seal half 

(see Figure 5.)

 using a twisting motion. Make sure the carbon surface is facing toward the 

ceramic ring in the backplate.

2.  Turn off any valves to prevent pool water from reaching the pump. Drain the water 

  from the pump by loosening the unions or removing the drain plugs. 

3.  Using a 14mm wrench, loosen the bolts connecting the pump body to the motor 

  backplate. (

See Figure 1.)

Figure 1. Remove the Pump body

4.  Pull the motor and backplate out of the pump body. Remove the pump body o-ring. The 

  impeller is connected to the motor shaft. 

5.  Using a No. 1 Phillips star screwdriver, remove the two (2) screws holding the diffuser. 
  (The diffuser is the cover over the impeller). Then remove the diffuser. 

(See Figure 2.) 

Figure 2. Remove the Diffuser

6.  If necessary, remove any debris in the inlet and outlet of the impeller. 

7.  Remove the motor fan cover on the back of the motor by removing the 4 screws holding 

  it in place. 

(See Figure 1.)

 The motor shaft with fan will be exposed. 

Pump Body

Motor

Motor Backplate

Impeller Sleeve

Backplate

Bolts (6)

Screws (2)

Fan Cover

Diffuser O-ring

Diffuser

Mechanical Seal

Mechanical Seal

Impeller Sleeve
Impeller

Backplate

Diffuser O-ring

Screws (2)
Diffuser

Impeller

Backplate

Backplate O-ring

Summary of Contents for FLOPRO SS

Page 1: ...Installation and Operation Manual ...

Page 2: ...onal injury or death Improper installation and or operation will void the warranty ATTENTION INSTALLER This manual contains important information about the installation operation and safe use of this product This information should be given to the owner operator of this equipment Contents Section 1 Important Safety Instructions 1 1 Safety Instructions 1 2 Pool Pump Suction Entrapment Prevention Gu...

Page 3: ...th swimming pool equipment E g filters The pump is to be installed in accordance with the relevant requirements of the South African wiring rules Occupational Health and Safety Act 1993 Act no 85 of 1993 schedule electrical installation regulations Also refer to the installation instructions relating to the swimming pool equipment of which the pump will be an integral part The pump is to be suppli...

Page 4: ...ing will be achieved if the pump is installed as close as possible to the water level of the pool 2 Zodiac Pool Care SA Pty Ltd recommends that the pump and other circulation equipment be located more than 1 5 metres from the water Choose a location that will minimize turns in the piping 3 The pump must be placed on a solid foundation that will not vibrate To further reduce the possibility of vibr...

Page 5: ...y length of time will cause severe damage to both the pump and motor and will void the warranty If this is a new pool installation make sure all piping is clear of construction debris Check the filter for proper installation verifying that all connections and clamps are secure according to the manufacturer s recommendations To avoid risk of property damage severe personal injury or death verify th...

Page 6: ...immer baskets pump basket and other screens are clean Clean as necessary Check filter and clean as necessary Check valve positions Adjust as necessary NOTE Multiple pieces of equipment operating at one time for example waterfalls spa jets and surface returns may affect the cleaning system and prevent it from working properly Check the cleaning system manual to ensure that the system is adjusted ac...

Page 7: ...ter from reaching the pump Drain the water from the pump by loosening the unions or removing the drain plugs 3 Using a 14mm wrench loosen the bolts connecting the pump body to the motor backplate See Figure 1 Figure 1 Remove the Pump body 4 Pull the motor and backplate out of the pump body Remove the pump body o ring The impeller is connected to the motor shaft 5 Using a No 1 Phillips star screwdr...

Page 8: ... the carbon face seal half from the impeller sleeve See Figure 5 This is a spring loaded seal Grasp the portion of the seal closest to the impeller body and pull the seal off using a twisting motion Ceramic Face Seal Backplate Seal Figure 5a Mechanical Seal CAUTION VERY IMPORTANT Grasp the lower portion of the seal opposite the carbon face when installing the seal or it will be damaged NOTE To ass...

Page 9: ...peration Zodiac requires that you replace the motor with a motor that has the identical kW rating and service factor To avoid the risk of property damage severe personal injury or death turn off the pump and switch off the circuit breaker to the pump motor before beginning this procedure 1 To disassemble the pump housing from the motor follow steps 1 through 8 in Section 6 2 2 Impeller Removal 2 R...

Page 10: ...ac FLOPRO Single Speed Pump Specs 0 6kW 0 75kW 1 1kW Model FLOPRO 0 6kW FLOPRO 0 75kW FLOPRO 1 1kW Motor Type Single Phase Single Phase Single Phase Pump kW 0 6kW 0 75HP 0 75kW 1 0HP 1 1kW 1 5HP Motor kW 0 8kW 1 0kW 1 4kW Motor Voltage Alternating Current and Frequency Hertz V230 AC Hz50 V230 AC Hz50 V230 AC Hz50 Motor Amps Maximum Amax 3 6A 4 6A 6 2A Motor Revolutions Per Minute RPM 2820 2820 282...

Page 11: ...ZODIAC CUSTOMER CARE CENTRE Zodiac Group South Africa Customer care line 0860 887 665 Email customer care zodiac com www zodiac co za ...

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