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ZODIAC
FloPro ssPump installation & Operation Manual
1.2 Pool Pump Suction Entrapment Prevention Guidelines
SUCTION HAZARD.
Can cause serious injury or death. Do not
use this pump for shallow pools, or spas containing bottom drains, unless
the pump is connected to at least two (2) functioning suction outlets.
Pump suction is hazardous and can trap and drown or disembowel bathers. Do
not use or operate swimming pools or spas if a suction outlet cover is missing,
broken, or loose.
The Pump is not intended for use by young children or infirm persons unless they
have been adequately supervised by a responsible person to ensure that they
can use the pump safely.
Young Children should be supervised to ensure that they do not play with the pump.
Section 2. General Description
2.1 Introduction
This manual contains information for the proper installation, operation, and maintenance
of the Zodiac FloPro series pumps. Procedures in this manual must be followed exactly.
To obtain additional copies of this manual, contact Zodiac Customer Service at 0860 887 665.
2.2 Description
Zodiac FloPro Pumps are designed to meet the needs of today’s more hydraulically
demanding pool equipment. The `pump housing, backplate, diffuser, impeller, and hair-
and-lint pot (pump debris filter basket) are all made from high quality thermoplastic
materials. These materials were chosen for their strength and corrosion resistance.
The pump is driven by an electrical motor directly attached to the pump impeller. As the
electric motor turns, it causes the impeller to turn, which forces water to flow through the
pump. The water flows through the pump inlet port and then into the pump filter basket.
The basket assembly pre-strains/traps large particles. The water then enters the center
of the pump housing, flows through the impeller into the diffuser, and then flows out the
pump discharge port.
Section 3. Installation
3.1 Plumbing
3.1.1 Preparation
Upon receipt of the pump, check the carton for damage. Open the carton and check the
pump for concealed damage, such as cracks, dents, or a bent base. If you find damage,
contact the shipper or the distributor where the pump was purchased.
3.1.2 Pump Location
1. Zodiac Pool Care SA (Pty) Ltd recommends installing the pump within 300mm above
water level. The pump should not be elevated more than a metre above the water level
of the pool. A non-return valve is recommended on the suction line to the pump.
NOTE: Better self-priming will be achieved if the pump is installed as close as possible
to the water level of the pool.
2. Zodiac Pool Care SA (Pty) Ltd recommends that the pump and other circulation
equipment be located more than 1.5 metres from the water. Choose a location that will
minimize turns in the piping.
3. The pump must be placed on a solid foundation that will not vibrate. To further reduce
the possibility of vibration noise, bolt the pump to the foundation, or place it on a
rubber mat.
NOTE: Zodiac Pool Care SA (Pty) Ltd. recommends bolting the pump directly to the foundation.
4. The pump foundation must have adequate drainage to prevent the motor from getting
wet. Protect the pump from the sun and rain.
5. Proper ventilation is important to get rid of the heat that is generated by the motor, this
is crucial for normal pump operation.
6. Provide access for future service by leaving a clear area around the pump. Allow plenty
of space above the pump to remove the lid and basket for cleaning.
7. If the equipment is under cover, provide adequate lighting.
3.1.3. Pipe Sizing
3.1.3.1. Suction and Discharge Pipes
When the pump is located up to 15 metres from the pool, the recommended minimum pipe
size for the suction and discharge side of the pump is 50mm for pumps up to 1.1kW.
Note: Smaller pipe sizes may be able to withstand the pressures the pump will deliver,
but not necessarily the flow. If the pipe is too small for the pump or if the pump is
elevated above the water level, the maximum litres per minute (LPM) may not be
delivered. If this happens, the life of the pump may be shortened, optimum filtration will
not be achieved and/or same flow dependent devices may not function as they should.
3.1.3.2. Installation Recommendations
1. If the pump is located below water level, isolation valves
must
be installed on both sides
of the pump to prevent the back flow of pool water during any routine or required
servicing.
2. FloPro pumps come equipped with unions on both the suction and discharge ports.
This feature simplifies installation and service.
3. The piping must be well supported and not forced together in places where constant
stress will be experienced.
4. Always use properly sized valves.
5. Use the fewest fittings possible. Every additional fitting has the effect of moving the
equipment further away from the pool.
6. We recommend that armoured Norse cable is used to connect the motor to the DB Box.
NB. Cable supplied on the unit purchased is only for testing purposes.
NOTE: If more than 10 suction fittings are needed, the pipe size must be increased.
7. Zodiac Pool Care SA (Pty) Ltd recommends that 50mm (outer diameter) pipe is used for
suction and discharge.
