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Pelletherm V.4 LT 

 

 

 

 

 

 

 

 

 

21 

 

5. 

INSTALLATION OF THE SYSTEM. 

 

5.1. 

REQUIREMENTS  FOR  INSTALLATION  OF  PELLET  BURNER  WITH  SELF-
CLEANNING “GP XX SC” TO A HOT WATER BOILER “PELLETHERM V.4 LT”. 

 
The  automated  pellet  burner  from  series  “GP  xx  sc”  is  usually  mounted  on  the  heat 
exchanger unit of a hot water boiler from series “Pelletherm V.4 LT”. The construction of the 
boiler provides opportunity only for “left” or “right” mounting of the burner. Therefore the right 
combination choice should be made at the stage when the project is being prepared. During 
installation  it  is  important  to  ensure  perfect  sealing  between  the  described 
components/modules,  in  order  to  prevent  intake  of  air  from  the  environment  or  exhaust  of 
flue gasses.  
 
During the burner installation the following requirements must be observed: 

  Access to the burner’s fire-grate for easy cleaning;  
  Provide safe operation conditions and maintain reliability of the system;  
  Availability  for  adjustment  and  maintenance  of  the  system:  heat  exchanging  unit  of 

hot  water  boiler  from  series  “Pelletherm  V.4  LT”  (example:  when  need  to  clean); 
burner  from  series  “GP  xx  sc”  –  during  adjustment  and  maintenance;  fuel  transport 
auger  –  during  servicing  and  maintenance;  fuel  hopper  –  during  refueling  or  when 
needed to clean it. 

 

5.2. 

GENERAL  INFORMATION  FOR  CO-OPERATION  OF  THE  SYSTEM:  A  HOT 
WATER PELLET BOILER “PELLETHERM V.4 LT” AND PELLET BURNER FROM 
SERIES “GP XX SC”. 

 
The realized heating output of the system – a hot water pellet boiler from series “Pelletherm 
V.4 LT” and an automated pellet burner from series “GP xx sc”, depends on: 

  The adjusted operational heating output of the burner;  
  The contamination level on the boiler’s heat-exchanging surfaces;  
  The  sealing  level  of  the  boiler  combustion  chamber’s  door  and  cover  panels 

(condition of sealing ropes);  

  The chimney draught. 

 
The efficiency coefficient of the system, a hot water pellet boiler from series “Pelletherm V.4 
LT”  and  an  automated  pellet  burner  from  series  “GP  xx  sc”,  in  nominal  operation  mode 
reaches  89%  (depending  on  the  system  specifics)  –  can  be  reached  by  adjustment  of  the 
burner’s  operational  parameters  through  gas  analyzer  (performed  by  an  authorized 
specialist).  
 

5.3. 

INSTALLATION  AND  CONNECTION  OF  A  HOT  WATER  PELLET  BOILER 
“PELLETHERM V.4 LT” AND PELLET BURNER “GP XX SC”. 

 
5.3.1. 

MAIN  REQUIREMENTS  FOR  INSTALLATION  OF  A  HOT  WATER  PELLET 
“PELLETHERM V.4 LT”.

 

 

The  following  main  requirements  must  be  observed  during  installation  of  a  hot  water  pellet 
boiler from series “Pelletherm V.4 LT”: 

  The room, designated for installation of the system, must provide constant intake of 

fresh air, needed for the burning process and for ventilation;  

  It is not allowed to install the system in living premises, including corridors; 
  The hot water boiler from series “Pelletherm V.4 LT” connection to the heating system 

must be performed only by a qualified technician;  

  The  solid  fuel  appliances  installation  and  maintenance  must  be  performed  only  by 

specialized companies, legally authorized for such activities;  

  The  hot  water  boiler  from  series  “Pelletherm  V.4  LT”  should  be  connected  to  the 

heating  installation  either  with  CLOSED  expansion  tank.  In  case  the  system  is  with 
closed expansion tank, then additional pressure safety valve must be installed, which 

Summary of Contents for GP ** sc

Page 1: ...1 MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF A SYSTEM CONSISTING OF A HOT WATER PELLET BOILER FROM SERIES PELLETHERM V 4 LT AND AN AUTOMATED PELLET BURNER FROM SERIES GP xx sc http www green...

Page 2: ...ture company thanks you for your choice The manufacture company submits this manual to help the team that will install adjust and service the system hot water pellet boiler and pellet burner as well a...

Page 3: ...G SECTION COVER CAP 25 5 4 6 INSTALLATION OF THE COVER FLAP IN FRONT OF THE FLUE GAS OUTLET 25 5 4 7 INSTALLATION OF THE BOILER S HORIZONTAL COVER PANELS 27 5 4 8 INSTALLATION OF THE COVER OVER THE BO...

Page 4: ...from series GP xx sc All legal provisions regarding safety All legal provisions regarding environment protection Provisions regarding installation start and adjustment All harmonized provisions of th...

Page 5: ...y the boiler s body heat exchanging surfaces and is then transferred to the heat carrier filled in the system The hot water boiler s delivery kit from series Pelletherm V 4 LT includes Heat exchanger...

Page 6: ...trical which ensures its usage in systems with programmable room thermostat Automatic system operation availability to regulate it through room thermostat weekly programmer guaranteeing maximum heat c...

Page 7: ...hot water boiler s part is the boiler body heat exchanger unit as the automated pellet burner from series GP xx sc is mounted on its side The heat exchanger is offered in 2 variants the so called lef...

Page 8: ...e has been overheated resulting from emergency situations Photo sensor for dynamic control of the burning process System for modulation of the firing air flow rate during the process of initial fuel i...

Page 9: ...Energy efficiency class according to regulation U 2015 1187 Efficiency at nominal heating output mode 92 92 92 CO emissions in the flue gases 0 C 1013 mbar at 10 2 mg m3 163 0 Dust emissions in the fl...

Page 10: ...let burner model GP 20_18 sc GP 25 sc GP 32 sc Boiler weight kg 342 342 362 Boiler water volume l 50 50 60 System overall dimensions B 546 1080 780 1250 546 546 546 W 1080 1080 1080 D 780 780 780 H 12...

Page 11: ...d fuel cogeneration boiler no Combination boiler no Fuel Preferred fuel only one Other suitable fuel s Log wood moisture content 25 no no Chipped wood moisture content 15 35 no no Chipped wood moistur...

Page 12: ...fficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 156 kW At 30 50 of rated heat output if applicable elmin 0 134 kW Of incorporated secondary emission...

Page 13: ...moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in the form of pellets or briquettes yes no Sawdust moisture content 50 no no Other woody biomass no no Non woody b...

Page 14: ...fficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 156 kW At 30 50 of rated heat output if applicable elmin 0 134 kW Of incorporated secondary emission...

Page 15: ...moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in the form of pellets or briquettes yes no Sawdust moisture content 50 no no Other woody biomass no no Non woody b...

Page 16: ...output if applicable elmin 0 134 kW Of incorporated secondary emission abatement equipment if applicable In standby mode PSB 0 013 kW Contact details Ekoterm Proekt EAD ZMM Haskovo AD 6300 Haskovo 67...

Page 17: ...erm V 4 LT 17 Figure 4 2 System overall sizes front view Figure 4 3 Overall and connection sizes dimensions of a hot water pellet boiler from series Pelletherm V 4 LT pellet burner mounting flange sid...

Page 18: ...Pelletherm V 4 LT 18 Figure 4 4 Overall and connection sizes dimensions of the system rear view Figure 4 5 Overall and connection sizes dimensions of the system top view...

Page 19: ...oiler from series Pelletherm V 4 LT and a pellet burner from series GP xx sc Boiler s convections tract cover Boiler s combustion chamber cover Boiler s combustion chamber cover panel Pellet burner mo...

Page 20: ...cording to standard EN ISO 17225 2 2014 is presented in the automated pellet burner from series GP xx sc manual book Ash container Boiler s combustion chamber door Boiler s combustion chamber First pa...

Page 21: ...et burner from series GP xx sc depends on The adjusted operational heating output of the burner The contamination level on the boiler s heat exchanging surfaces The sealing level of the boiler combust...

Page 22: ...nt of the boiler must be at least 1000 mm The minimum allowed distance between the boiler s rear side and a wall must be at least 400 mm The minimum distance between the boiler side where the pellet b...

Page 23: ...nnect the hot water pellet boiler from series Pelletherm V 4 LT to the heating installation by using proper fittings and accessories to be performed in accordance to the preliminary prepared technical...

Page 24: ...ing of the pellet burner After the burner has been mounted the connection screws must be tightened equally in order to ensure proper sealing between the flange and the boiler body Figure 5 3 View of m...

Page 25: ...F THE ASH CLEANING SECTION COVER CAP Figure 5 5 The cover cap for cleaning of the ash residues positioned after the second flue pass of a hot water boiler from series Pelletherm V 4 LT is properly pos...

Page 26: ...rmal loads therefore it symmetrically manufactured It is recommended to turn the cover flap on every two to three weeks of operation Figure 5 6 The directing cover flap is dismounted and the boiler s...

Page 27: ...letherm V 4 LT 5 4 8 INSTALLATION OF THE COVER OVER THE BOILER S CONVECTION TRACT This cover is equipped with protection element made of stainless steel Figure 5 9 Directing cover over the boiler s co...

Page 28: ...l There are connectors to power supply to burner and to room thermostat Depending on whether it is with left or right burner mounting the connectors are positioned on the same boiler cover side as the...

Page 29: ...to change the system construction without engagement to inform the end users 5 4 13 CONNECTING THE SYSTEM TO THE POWER SUPPLY Connecting the system consisting of a hot water pellet boiler from series...

Page 30: ...ay mixing valve 10 Circulations pump 2 The exemplar hydraulic scheme is only informative and can not be practically used as implemented hydraulic scheme The installation and warm tests completion of t...

Page 31: ...When initiating the system to operation consisting of a hot water pellet boiler from series Pelletherm V 4 LT and a pellet burner from series GP xx sc the following main requirements must be observed...

Page 32: ...rheating It is factory adjusted to stop the automated pellet burner from series GP xx sc power supply in case the circulation water temperature exceeds the limit adjusted in the factory to 95 o C Swit...

Page 33: ...Description of the electrical connectors installed on the boiler s interface panel Room thermostat connector Switch START Communication connector Pellet burner connector Emergency thermostat Switch PO...

Page 34: ...and also to check the chimney condition The same effect might occur during the transition seasons autumn and spring when the natural chimney draught is decreased due to high ambient temperatures If th...

Page 35: ...ON the button POWER but only after the failure reason has been eliminated The ash content does not change significantly the fuel s calorific value but requires special construction of the burner in or...

Page 36: ...n be performed by decreasing the burner s heating output level For detailed information see the burner s manual book Do not decrease the burner s heating output below the system s minimum output becau...

Page 37: ...ted in its manual book In case the system operation is stopped a complete cleaning from the ash residues over the boiler s heat exchanging surfaces must be performed because the ash has corrosive infl...

Page 38: ...ompany that services and maintains the system 6 8 USER INTRODUCTION TO THE PROCEDURES FOR MAINTENANCE AND ADJUSTMENTS OF THE SYSTEM It is necessary that the user is completely introduced with the pres...

Page 39: ...e boiler s bottom gather the ash residues in fire proof or another proper container after that in reverse order mount the ash container back and close the door mount the other cover panels of the boil...

Page 40: ...the hot water pellet boiler Risks from electrical shock by indirect contact The boiler and the burner are connected to the power supply network and the control modules are positioned in the interface...

Page 41: ...ut It is necessary to adjust the burner s heating output level High temperature assignment by the room thermostat if connected It is necessary to decrease the room thermostat temperature assignment 3...

Page 42: ...er the combustion chamber surfaces inside the boiler Low temperature of the inlet water Adjust the circulations pump thermostat The recommended circulations water operational temperature is at least 6...

Page 43: ...using a room thermostat Use the room thermostat socket only Do not supply external voltage Remove the bridge connection when using a room thermostat Use the room thermostat socket only Do not supply e...

Page 44: ...Pelletherm V 4 LT 44 Figure 8 1 Control panel wiring diagram of a hot water pellet boiler from series Pelletherm V 4 LT co operating as a system together with a pellet burner from series GP xx sc...

Page 45: ...Pelletherm V 4 LT 45 Figure 8 2 Wiring diagram of the boiler s connector panel used to connect the pellet burner...

Page 46: ...Pelletherm V 4 LT 46...

Page 47: ...dical maintenance presented in the present manual book are not observed Attempts to recover any defects performed by the buyer or by other unauthorized persons Changes in the system s appliances const...

Page 48: ...Pelletherm V 4 LT 48...

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