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Zip Hydro Tap Installation and Operating Instructions - 81759 - February 2013 v2.01 

Page 3 of 16

Read These Warnings First

Safety

Do not allow young children, handicapped or infirm persons, to use the Zip 
HydroTap without supervision. 

Refrigerant

The Zip HydroTap Chilling unit contains 134A refrigerant under pressure. 
No part of the unit should be exposed to a naked flame. Maintenance of the 
refrigeration unit must be carried out by an accredited service provider or 
qualified refrigeration mechanic.

Qualifications

If any power cord or plug is damaged it must be repaired only by a qualified 
technician. To avoid hazards, all installation procedures must be carried out 
by a suitably qualified tradesperson. The power cord and general power outlet 
must be in a safe visible position for connection.

Lifting

Take care when lifting the Zip HydroTap undersink unit. Some units may 
exceed safe lifting limits. Do not lift without assistance. The weights of the 
units are given in the table under the heading “Installation Requirements”. Do 
not lift the unit by the doors. 

Airflow

The ambient temperatures this unit should operate within are 5ºC -  35ºC. 
Proper air circulation must be provided. The system will operate satisfactorily 
only if the recommended air gaps are provided, these are 50mm min rear 
clearance and 65mm side clearance. An air vent is provided with each unit for 
high usage applications, this must be installed in the top half of the cupboard 
door as a matter of course. An auxillary fan kit is available and should be used 
to ensure adequate ventilation. Make sure that the ventilation grilles of the 
undersink unit are not obstructed. 

I

ncluded in the installation pack are adhesive 

backed silicon buffers. If air vents are not installed in the cupboards housing 
the HydroTap, the buffers must be placed on the inside edge of the cupboard 
door to create a slight gap  ensuring a minimum airflow. Failure to do this may 
cause  the  HydroTap  to  overheat  and  operate  inefficiently.                                                                         

Filter Control :

The Zip HydroTap filter control is preset to 6000 Litres to provide trouble-free 
flow and operation in most installations. Local water quality conditions may 
require an alteration to this capacity. In areas where the water has a high 
concentration of sediment, the preset litre capacity may be shortened to avoid 
poor flow, taste or odour situations. In areas where the water quality is above 
average, lengthening the preset capacity may be desirable, but not essential. If 
any of these changes is needed, follow the instructions on page 11 or contact 
your Zip Service Provider.

Zip Hydrotap undersink assembly.

The appliance must be placed in a 

horizontal position, as shown above.

The power point must be located within reach 
of its cable. The appliance must be positioned 
so that the plug is accessable.

Note:

Always ensure the hoses are 
shortened so that any excess is 
removed and their route is the 
most direct line between the tap 
assembly and the HydroTap unit.

Do not allow the hoses to sag or 
droop so water is trapped within 
the hoses. 

Always maintain a constant fall 
back to the unit.

Positioning of the tap assembly 
must be within the following 
parameters:

The height between the base of 
the Hydrotap unit and the base 
of the Tap assembly cannot be 
greater than 900mm.

Summary of Contents for HydroTap series

Page 1: ...ing Instructions 81759 February 2013 v2 01 Page 1 of 16 Zip HydroTap Filtered chilled drinking water for kitchens and tea rooms Installation and Operating Instructions Affix Model Number Label Here 81759 GP HydroTap Disabled lever HydroTap ...

Page 2: ...p C Connecting the tap 6 Step D Connecting the Water Supply 7 Step E Testing and commissioning 7 Font Installation procedure 8 Operating the Tap 8 Replacing the Filter 9 Setting the Energy Saver Timer 10 AuxillIiary Fan Attachment 11 Set Cold water dispensing Time 11 Trouble Shooting 12 End of Life Disposal 12 Cleaning 12 Exploded view Chiller Module and Spares 13 Notes 14 Contact Details 16 NOTE ...

Page 3: ... ensure adequate ventilation Make sure that the ventilation grilles of the undersink unit are not obstructed Included in the installation pack are adhesive backed silicon buffers If air vents are not installed in the cupboards housing the HydroTap the buffers must be placed on the inside edge of the cupboard door to create a slight gap ensuring a minimum airflow Failure to do this may cause the Hy...

Page 4: ...hin reach of the 750 mm flexible connection and positioned so that the connection point and the stop cock will not be obstructed when the undersink unit is installed Power supply 220 240 Volt AC for connection to the heater via a 10 amp G P O Frost Protection If this appliance is located where the ambient air temperature could fall below 5ºC when the heater is not in use do not turn off the applia...

Page 5: ...nut to the All Thread using the tube spanner supplied in the kit Check the Tap Head position before securing it tightly against the bench sink top NOTE 1 The tap assembly must not be positioned more than 900mm above the base of the HydroTap unit Failure to do this may result in poor water delivery NOTE 2 Under no circumstances should the Tap be twisted after the installation is complete Installati...

Page 6: ... to accommodate the air vent provided Make sure that the undersink unit ventilation grilles are not obstructed in any way Step C Connecting the tap Measure and trim the blue tube and connect it to the chilled water outlet located on the top front right hand side of the undersink unit Use spring clamps provided Measure and trim the unmarked tube and connect it to the vent outlet NOTE All tubes must...

Page 7: ...nd the flush line stop cock Place the free end of the flush line into the bucket or container not supplied The display will show Filter Flush Mode Open the flush line stop cock To activate press adjust Run at least 7 5 Ltrs of water through to activate the filter membrane Press the adjust button again to stop the Filter Flush Mode Turn OFF the Filter Flush stop cock and re locate the tube and stop...

Page 8: ...spense chilled water in the temperature range 5 C to 10 C During heavy usage the temperature can rise out of this range Filter Change Light Off This indicates the filter is operating within its normal specified lifespan Filter Change Light Flashing slowly The light will flash slowly when the filter is due for replacement and the LCD will show Filter Change Refer to Replacing the filter section of ...

Page 9: ...ing the filter O rings and filter opening as this may cause bacterial contamination of the cartridge 8 Moisten the O rings with water align the front cartridge label to the left as shown in the insert filter diagram for filter cartridge replacement and push the new cartridge into the filter head 9 Turn the cartridge a quarter turn to the right until the cartridge comes to complete stop and is lock...

Page 10: ...ions section of this document Press either Mode or Mode button until Litres Filtered is displayed Press Adjust once and Reset Counter will be displayed press Adjust button once and Are You Sure will be displayed Press Adjust once and Litres Filtered will be reset to 0 Activating On Off Mode Press the Mode or Mode button until Monday On is displayed To set the time for the unit to turn on press Adj...

Page 11: ...tion of the HydroTap The fan can be installed so that it extracts air from or forces air into the cupboard space whichever is the most effective for your installation Application of the fan is of paramount importance in situations where the cupboard space reaches temperatures greater than 35ºC The exhaust fan kit must be fitted when supplied with the appliance Tap Control Loom connections Set the ...

Page 12: ...itch is turned ON Check loom connection Contact local Zip Service Provider Check LCD for information Check water supply is on Check to ensure plumbing connection is made Check power plug is correctly fitted and switch is turned on Check for loom connection Contact local Zip Service Provider Check LCD for information Check filter usage on LCD screen if filter change is displayed follow instructions...

Page 13: ...6 LOOM SOLENOID KIT 12 90626 CONTROL PANEL KIT 13 90628 STOP VALVE JOHN GUEST FITTING KIT FILTER 14 90056 FLEXIBLE BRAIDED HOSE KIT 15 90635 LEVEL SENSOR KIT COLD TANK 16 90636 RELAY COMPRESSOR KIT ITEM KIT NO DESCRIPTION 17 90637 COMPRESSOR KIT 18 90639 FAN MOTOR KIT 19 90437 CAPACITOR KIT 20 90185 LOOM LEVEL SENSOR KIT 21 90718 TRANSFORMER KIT AUXILLARY FAN 22 90190 LOOM GLAND MAIN PCB to TAP 23...

Page 14: ...Page 14 of 16 Zip Hydro Tap Installation and Operating Instructions 81759 February 2013 v2 01 Notes ...

Page 15: ...Zip Hydro Tap Installation and Operating Instructions 81759 February 2013 v2 01 Page 15 of 16 Notes ...

Page 16: ...65848 US4354049 US5103859 and US5099825 Other patents are in force and patent applications are pending Head Office Zip Heaters Aust Pty Ltd ABN 46 000 578 727 67 Allingham Street Condell Park NSW 2200 Postal Locked Bag 80 Bankstown 1885 Australia Website www zipheaters com Facsimile 02 9796 3858 Telephone 02 9796 3100 Free Call 1 800 638 633 As Zip policy is one of continuous product improvement c...

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