Zip HydroTap G4 Boiling, chilled sparkling... Installation Instructions Manual Download Page 8

Page 8 of 40 

   802005UK - Residential (Boiling),chilled and sparkling installation instructions - Aug 2015 - v2.01

Major components and accessories

Accessories

Description

Booster 

(inc. connection 

hoses) 

ZT011

Scale filter

installation kit 

*ZT200G4 

Filter not included.

Font kit 

Classic & Elite 

90915UK

 Arc / Cube 

93441UK

Replacement  

internal 0.2 micron 

filter 

ZT402

Disabled lever kit 

BCS SP91564

CS SP91565

(Classic HydroTap

®

)

4-in-1 upgrade**

SP91546 Classic 

SP93413 Arc

SP93414 Cube

All-in-One 

upgrade**

SP99413 (vented)

SP99414 (mains)

1 X

 CO

2

 gas cylinder  

ZT400

Recommended  

water block      

HE45004

Parts supplied

Description

Tap options

1 x

 HydroTap

®

G4 

Classic

Elite or Arc / Cube

1 x All-in-One 

 HydroTap

®

G4 

Mains or Vented

1 x Mixer tap

Classic, Arc or Cube

Command-Centre

TM

 and components

Vent kit

1 x outlet vent

1 x inlet vent

1 x

Command-Centre

TM

 

with air and water 

filters

1  x  Mains  water            

connection hose

1 x Booster 

inc. connection 

hoses (supplied 

dependant upon 

configuration)

1 x Restrictaflow 

valve and T-piece 

(supplied with 

vented mixer taps)

1 x User guide and 

1 x Quick start 

guide

1 x Installation 

instruction

1 x 

CO

2

 gas cylinder 

assembly

801599 - HydroTap User Guide - Nov 2013 UK - V1.05

Page 1 of 20

ZIP HydroTap

User Guide

®

Tap Operation...................(Pages 2-5)

LCD Screen & Menu .......(Pages 6-18)

Maintenance.................... (Pages 18-20)

Date of Installation.........

Affix Model Number Label 

Here

 801599

BC160/125G4

BC240/175G4

BCH160/125G4

BCH240/175G4

AV160/125G4

AN160/125G4

AV240/175G4

AN240/175G4

801600 - Zip Quick Start Guide - October 2013 - V1.06

Parts Supplied

Description

Parts Supplied

Description

1 off

Hydrotap Tap

and hoses

Duct kit

1x Air Duct

1 x Mounting 

plate

1 off

Undersink Unit 

with air and water-

filter

Vent kit

1 x Kickboard 

louvre

1 x Door vent 

louvre

1 x front vent grill

1 x Restrictaflow 

valve and Tee 

piece for Mixer 

Taps

1 off

HydroTap 

Booster heater 

and hoses

(Supplied with 

240/175 models)

1 off Mains water 

connection hose

QUICK START GUIDE

Note: This quick start guide must be read in conjunction with 

the main installation and user instructions 

• 

Before proceeding, read the installation and user instructions

• 

Check all the components are present and correct.

• 

Check that you have all the necessary tools

• 

Ensure the underbench can support the product weight when full of water,                                   

(Check the specifications in the main book and allow an extra 5-8kg when full. )

Before installing ensure the following have been provided at 

the installation site:

• 

Sufficient space in the cupboard to install all of the undersink units in accordance 

with these Installation Instructions. Refer to technical specification for dimensions. If 

required, make allowance for a booster heater. (Refer to the main book, for detailed 

installation instructions). 

• 

A potable water supply connection with isolating valve inside the cupboard within 

reach of the flexible braided hose and positioned so that the connection point and the 

stop cock will not be obstructed when all the undersink units are installed. 

• 

For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be 

required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be 

required. (One GPO is for the Zip HydroTap and the other for the Booster heater).                                                                                                                         

NOTE: Check the cable lengths and outlet positions before proceeding. 

• 

A potable cold water supply with a minimum working pressure of 172kPa and a 

maximum working pressure of 700kPa connected via an isolation valve. 

• 

For the mains pressure All-IN-ONE, both a hot and cold water supply will be required.

• 

The undersink appliances must be mounted in upright positions as shown in the 

diagrams. 

IMPORTANT!

  Do not proceed with the installation if these 

requirements are not met.

STEP 1- 

Prepare and fit the Taps

Hole positioning: 

Position the tap such that it dispenses into 

the sink bowl with ample clearance for a cup or tea pot. Alternatively, 

the tap could be mounted away from the sink using a Zip Font, avail-

able as an accessory.

Apply a light smearing of silicon sealant 

on the underside of the upper spacer to 

ensure a watertight fi t.

For HydroTap and Mixer taps 

cut a 35mm hole in the bench / sink top.

BENCH TOP

Ø35mm

HydroTap Tap

Mixer Tap 

4-in-1

 

(If required)

NUT

LOWER RUBBER 

WASHER

UPPER 

RUBBER 

WASHER

WASHER

BRAIDED 

HOSE x 3

UPPER RUB-

BER WASHER

LOWER RUB-

BER WASHER

WASHER

NUT

White Hose

Ext. Mains

Blue band

Mixer  IN

Red band

Mixer Out 

O-RING

BASE 

BLOCK  

SPIDER

BASE 

BLOCK 

NUT

USB 

CABLE

ALL 

THREAD 

ROD

NOTE: feed each of 

the tubes and elec-

trical cable evenly in 

between the legs of 

the BASE BLOCK 

SPIDER.

All-In-One Tap 

(If required)

For AIO mains and vented Taps

Cut a 50mm hole in the bench / sink top.

NOTE: make sure the tap location will allow the nozzle to drain into the sink. 

SINK TOP

50mm

ALL THREAD 

ROD

STAINLESS 

STEEL  

WASHER

SPIDER 

CLAMP

NUT

BLACK 

PLASTIC 

SPACER

NOTE: feed each of the three tubes and 

electrical cable evenly in between the legs of 

the SPIDER CLAMP when installing. 

Fit the 

STAINLESS STEEL           

WASHER, 

SPIDER CLAMP, 

AND 6mm NUT.  

6mm 

NUT

SPIDER 

CLAMP

Stainless 

washer

Black plastic 

spacer

35mm dia hole

Sink

O-RING

SINK TOP

Fit the O-ring to the underside of the AIO tap 

then pass all hoses through the 50mm hole. 

Chiller 

connection 

BLUE

From 

Mixer OUT

 to Tap - Vented version only

Boiler 

connection 

RED

Blue ring on 

RHS mains IN to

       

Mixer IN

White ring

on LHS to 

Mains in

Tap

O ring Base

Clear tube to Vent

*ZT200G4 kit to fit filters
** Chrome finish part numbers are shown, 

alternative finishes are available.

Summary of Contents for HydroTap G4 Boiling, chilled sparkling...

Page 1: ...Aug 2015 v2 01 Page 1 of 40 Zip HydroTap G4 Installation instructions Chilled sparkling model Command CentreTM Boiling chilled sparkling model Command CentreTM Affix model number label here 802005UK F...

Page 2: ...he customer s needs Classic HydroTap G4 range Arc Cube range Elite range All in One range Mixer range These standalone taps are directly compatible with the G4 Command CentreTM The All in One tap may...

Page 3: ...ation 3 1 Product details and installation procedure 22 24 Step 4 Mount the external filter softener if required 3 5 Mounting the filter head and cartridge installation 25 Step 5 Fit the CO2 gas cylin...

Page 4: ...CentreTM when full of water see page 9 for weights Before commissioning Check the Command CentreTM has been installed correctly Check all plumbing fittings have been tightened Ensure the outlet and ve...

Page 5: ...hilled and sparkling models an immersion heating element to boil the water and all utilise a CO2 gas cylinder to carbonate the chilled water Depending on the model the Command CentreTM will dispense b...

Page 6: ...ometimes steam and or boiling water may discharge through a vent outlet on the tap If the tap is not installed using the font ensure the tap body is located so the tap outlet safely dispenses into the...

Page 7: ...d CentreTM is rated for 230V 50Hz AC operation Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power supply The Zip HydroTap G4 Command...

Page 8: ...red make allowance for a booster heater Refer to the main book for detailed installation instructions A potable water supply connection with isolating valve inside the cupboard within reach of the fle...

Page 9: ...ter yes 2x13A 1 70 2 20 280 x 470 x 335 30kg Min Max water supply pressure HydroTaps and Mains All in One taps 0 25 MPa 2 5 bar 0 7 MPa 7 bar Mixer taps and Vented All in One taps 0 25 MPa 2 5 bar 0 7...

Page 10: ...and the other for the booster For Zip HydroTap G4 Chilled and sparkling only models 1 x 220 240V AC 13A socket will be required The Command CentreTM must installed in accordance with IEE regulations N...

Page 11: ...108mm for Classic and Elite Hole positioning Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot Alternatively the tap could be mounted away from the s...

Page 12: ...ilicon sealant on the underside of the spacer to ensure a watertight fit 1 2 All thread rod Stainless steel spacer Spider clamp Nut Black plastic spacer Cut a 35mm hole in the worktop sink Note make s...

Page 13: ...the 35mm hole 1 4 35mm hole Note Feed each of the three tubes and USB cable evenly in between the legs of the spider clamp during installation Fit the stainless steel washer spider clamp and nut Nut...

Page 14: ...of the 6 holes are required for the new spout height and orientation check the new plastic clip position will clear the undercut and that the USB lead will not be pinched when assembled Slide the pla...

Page 15: ...position options Cut a 35mm hole in the work sink top Note Make sure the tap location will allow the tap spout to drain into the sink 35mm Upper o ring Base Ring Lower o ring above work sink top Lower...

Page 16: ...rain into the sink Note The mixer tap requires a Restrictaflow valve supplied to be fitted in the cold water supply line from the isolation valve T piece to the mixer tap see page 30 Slide upper rubbe...

Page 17: ...orktop sink 50mm Fit the o ring to the underside of the AIO tap then pass tubes hoses and cable through the 50mm hole Feed each of the tubes and USB cable evenly in between the legs of the base block...

Page 18: ...he blue markings must be connected to the ambient mains supply The braided hose with the red markings must be connected to the hot mains supply Do not over tighten the braided hoses Ensure that all tu...

Page 19: ...top sink 50mm Fit the o ring to the underside of the AIO tap then pass tubes hoses and cable through the 50mm hole Feed each of the tubes and electrical cable evenly in between the legs of the base bl...

Page 20: ...ded hose with the white marking to the Restrictaflow Connect the braided hose with the red marking to the metal tube with red marking then to the MIXER OUT on the Command CentreTM Ensure that all tube...

Page 21: ...top of the door position A1 or side of the cupboard position A2 Where possible air inlet vent and the air outlet vent should be positioned at opposite ends of the same cupboard space 2 1 Ventilation f...

Page 22: ...The braided hoses cannot be lengthened Note 2 The electrical cable length is 0 6m Note 3 Position the booster within reach of the fixed hose lengths keeping the booster as close as possible to the Co...

Page 23: ...p of the booster The hot water outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the mounting chassis for wall mounting Take care not to bre...

Page 24: ...rom the BYPASS OUT fitting on the HydroTap G4 to the water inlet of the booster marked blue and from the outlet of the booster unit marked red to the BYPASS IN fitting on the Command CentreTM Avoid ex...

Page 25: ...to lubricate the o rings Install cartridge with a quarter turn anticlockwise until cartridge comes to a complete stop Cartridge installation is complete Note The following instructions to flush the fi...

Page 26: ...ise Be aware that some CO2 may be discharged from the connection to the regulator as the cylinder and the regulator are be assembled together Any CO2 released will be cold Screw on the regulator to st...

Page 27: ...d with a sponge or with a brush cover all of the gas joints with a liberal amount of suds Stage 2 1 Turn the gas on 2 Adjust the pressure to between 2 7 3 0 bar 3 Inspect the joints for leaks 4 If any...

Page 28: ...tted before flushing the scale filter as described on page 25 5 2 Braided hose fitting Install the mains water braided hoses to the Command CentreTM before locating in place Section 5 Command CentreTM...

Page 29: ...mounting positions and cover the chilled and sparkling pipes with the insulation provided Not required for standard BCS HydroTap G4 models RED CLEAR BLUE BRAIDED WHITE BRAIDED POWER CABLE USB CHILLED...

Page 30: ...ling Hydrotap G4and mixer tap combinations for Arc Cube also refer to the tube kit assembly instructions supplied with the tap head Arc Cube Elite Classic Classic Arc Cube HydroTap Mixer Connections R...

Page 31: ...ant fall to the Command CentreTM CHILLED OUT SPARKLING OUT CO2 IN RED CLEAR BLUE BRAIDED CLEAR BRAIDED POWER CABLE USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS OUT VENT BYPASS IN External hot an...

Page 32: ...tions RED CLEAR BRAIDED POWER CABLE USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS OUT VENT BYPASS IN BLUE BRAIDED CLEAR CHILLED OUT SPARKLING OUT CO2 IN Booster Connections T Piece Restrictaflow...

Page 33: ...Command CentreTM The blue chilled and white sparkling pipes must be insulated with the sleeving provided CHILLED OUT Note Mains hose length is 750mm Electrical power cable length is 1800mm Position t...

Page 34: ...pen the filter access door on the front of the HydroTap G4 and the filter cartridge will be exposed Located to the rear right hand side of the cartridge is a flush line approx 600mm long and the flush...

Page 35: ...or the booster will affect product performance Note Depending on your location you may need to re set the internal clock See section G of the user guide to check and if necessary reset the date and ti...

Page 36: ...tion This can be achieved by closing any nearby curtains blinds etc Pull both levers forward Safety sensor Note For any subsequent filter changes or any operational procedures please refer to the user...

Page 37: ...e Hot Sensor Degraded Internal fault Call Zip service Condenser Overtemp Blocked air filter Remove blockage Clean filter check user guide A DC pump is faulty Internal fault Call Zip service Steam is t...

Page 38: ...Page 38 of 40 802005UK Residential Boiling chilled and sparkling installation instructions Aug 2015 v2 01 Notes...

Page 39: ...he appliance the use of non authorised parts or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartridge installed with the appliance...

Page 40: ...Heaters Aust Pty Ltd Zip products described in this publication are manufactured under one or more of the following patents AU675601 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859 US509982...

Reviews: