Zip HydroTap G4 Boiling, chilled sparkling... Installation Instructions Manual Download Page 14

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   802005UK - Residential (Boiling),chilled and sparkling installation instructions - Aug 2015 - v2.01

HydroTap

®

G4 Arc & Cube - tap installation

The HydroTap Arc/Cube has a spout that may be fixed in one of 6 angular positions (depending on the

position of the rotary control) and fixed in one of two height positions. The spout is fixed and does not swivel.

To reduce the risk of scalding, Position *A should not be selected with any of the boiling water units. 

(See fig. 1.8).

1.6 Configuring the tap

•  Remove the 2 x spout locating screws and lower the spout to expose the plastic spring clip.

Note

 The plastic spring clip has two internal dimples that may be positioned in the 6 upper or 6 lower,

pre drilled holes in the spout (see diagram below & figs. 1.7 & 1.8)

•  To reposition the spout, gently spread the plastic spring clip to release the dimples from the spout

      holes. When released, slide the clip on the spout so that it ends up between the two rows of holes.

•  Rotate the plastic clip on the spout to orient the dimples, so they are in line with the newly selected

      holes.

Note 

When determining which of the 6 holes are required for the new spout height and orientation,

check the new plastic clip position will clear the undercut and that the USB lead will not be pinched,

when assembled.

•  Slide the plastic clip up/down to engage with the selected 

holes, making sure the two dimples engage simultaneously 

with the two selected holes.

Note

 The clip will not fit correctly if one dimple engages

before the other. Both dimples must engage at the same time.

•  With the clip fitted to the newly selected holes,carefully 

raise the spout (ensure the USB lead is a neat fit in the 

undercut and is located between the open ends of the 

clip) until the clip locating holes are in line with the spout 

locating screws.

•  Replace the 2 x locating screws.

•  If mounting on an uneven surface, apply a light smearing 

of silicon sealant on the o-rings to ensure a watertight fit. 

(See fig. 1.9).

•  Pass the assembly (ensuring upper o-ring, base ring and 

lower o-ring are in place) through the 

Ø

35mm hole and 

position the tap so it discharges into the sink.

•  Fit the lower rubber seal to the threaded extension.

•  Secure the tap in position with the metal washer and nut.

Spout locating

screws (2)

Undercut

for loom

Lower locating 

positions

Plastic 

spring clip

Upper locating 

positions

Clip locating 

holes (2)

Dimples

Plastic 

spring clip

Summary of Contents for HydroTap G4 Boiling, chilled sparkling...

Page 1: ...Aug 2015 v2 01 Page 1 of 40 Zip HydroTap G4 Installation instructions Chilled sparkling model Command CentreTM Boiling chilled sparkling model Command CentreTM Affix model number label here 802005UK F...

Page 2: ...he customer s needs Classic HydroTap G4 range Arc Cube range Elite range All in One range Mixer range These standalone taps are directly compatible with the G4 Command CentreTM The All in One tap may...

Page 3: ...ation 3 1 Product details and installation procedure 22 24 Step 4 Mount the external filter softener if required 3 5 Mounting the filter head and cartridge installation 25 Step 5 Fit the CO2 gas cylin...

Page 4: ...CentreTM when full of water see page 9 for weights Before commissioning Check the Command CentreTM has been installed correctly Check all plumbing fittings have been tightened Ensure the outlet and ve...

Page 5: ...hilled and sparkling models an immersion heating element to boil the water and all utilise a CO2 gas cylinder to carbonate the chilled water Depending on the model the Command CentreTM will dispense b...

Page 6: ...ometimes steam and or boiling water may discharge through a vent outlet on the tap If the tap is not installed using the font ensure the tap body is located so the tap outlet safely dispenses into the...

Page 7: ...d CentreTM is rated for 230V 50Hz AC operation Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power supply The Zip HydroTap G4 Command...

Page 8: ...red make allowance for a booster heater Refer to the main book for detailed installation instructions A potable water supply connection with isolating valve inside the cupboard within reach of the fle...

Page 9: ...ter yes 2x13A 1 70 2 20 280 x 470 x 335 30kg Min Max water supply pressure HydroTaps and Mains All in One taps 0 25 MPa 2 5 bar 0 7 MPa 7 bar Mixer taps and Vented All in One taps 0 25 MPa 2 5 bar 0 7...

Page 10: ...and the other for the booster For Zip HydroTap G4 Chilled and sparkling only models 1 x 220 240V AC 13A socket will be required The Command CentreTM must installed in accordance with IEE regulations N...

Page 11: ...108mm for Classic and Elite Hole positioning Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot Alternatively the tap could be mounted away from the s...

Page 12: ...ilicon sealant on the underside of the spacer to ensure a watertight fit 1 2 All thread rod Stainless steel spacer Spider clamp Nut Black plastic spacer Cut a 35mm hole in the worktop sink Note make s...

Page 13: ...the 35mm hole 1 4 35mm hole Note Feed each of the three tubes and USB cable evenly in between the legs of the spider clamp during installation Fit the stainless steel washer spider clamp and nut Nut...

Page 14: ...of the 6 holes are required for the new spout height and orientation check the new plastic clip position will clear the undercut and that the USB lead will not be pinched when assembled Slide the pla...

Page 15: ...position options Cut a 35mm hole in the work sink top Note Make sure the tap location will allow the tap spout to drain into the sink 35mm Upper o ring Base Ring Lower o ring above work sink top Lower...

Page 16: ...rain into the sink Note The mixer tap requires a Restrictaflow valve supplied to be fitted in the cold water supply line from the isolation valve T piece to the mixer tap see page 30 Slide upper rubbe...

Page 17: ...orktop sink 50mm Fit the o ring to the underside of the AIO tap then pass tubes hoses and cable through the 50mm hole Feed each of the tubes and USB cable evenly in between the legs of the base block...

Page 18: ...he blue markings must be connected to the ambient mains supply The braided hose with the red markings must be connected to the hot mains supply Do not over tighten the braided hoses Ensure that all tu...

Page 19: ...top sink 50mm Fit the o ring to the underside of the AIO tap then pass tubes hoses and cable through the 50mm hole Feed each of the tubes and electrical cable evenly in between the legs of the base bl...

Page 20: ...ded hose with the white marking to the Restrictaflow Connect the braided hose with the red marking to the metal tube with red marking then to the MIXER OUT on the Command CentreTM Ensure that all tube...

Page 21: ...top of the door position A1 or side of the cupboard position A2 Where possible air inlet vent and the air outlet vent should be positioned at opposite ends of the same cupboard space 2 1 Ventilation f...

Page 22: ...The braided hoses cannot be lengthened Note 2 The electrical cable length is 0 6m Note 3 Position the booster within reach of the fixed hose lengths keeping the booster as close as possible to the Co...

Page 23: ...p of the booster The hot water outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the mounting chassis for wall mounting Take care not to bre...

Page 24: ...rom the BYPASS OUT fitting on the HydroTap G4 to the water inlet of the booster marked blue and from the outlet of the booster unit marked red to the BYPASS IN fitting on the Command CentreTM Avoid ex...

Page 25: ...to lubricate the o rings Install cartridge with a quarter turn anticlockwise until cartridge comes to a complete stop Cartridge installation is complete Note The following instructions to flush the fi...

Page 26: ...ise Be aware that some CO2 may be discharged from the connection to the regulator as the cylinder and the regulator are be assembled together Any CO2 released will be cold Screw on the regulator to st...

Page 27: ...d with a sponge or with a brush cover all of the gas joints with a liberal amount of suds Stage 2 1 Turn the gas on 2 Adjust the pressure to between 2 7 3 0 bar 3 Inspect the joints for leaks 4 If any...

Page 28: ...tted before flushing the scale filter as described on page 25 5 2 Braided hose fitting Install the mains water braided hoses to the Command CentreTM before locating in place Section 5 Command CentreTM...

Page 29: ...mounting positions and cover the chilled and sparkling pipes with the insulation provided Not required for standard BCS HydroTap G4 models RED CLEAR BLUE BRAIDED WHITE BRAIDED POWER CABLE USB CHILLED...

Page 30: ...ling Hydrotap G4and mixer tap combinations for Arc Cube also refer to the tube kit assembly instructions supplied with the tap head Arc Cube Elite Classic Classic Arc Cube HydroTap Mixer Connections R...

Page 31: ...ant fall to the Command CentreTM CHILLED OUT SPARKLING OUT CO2 IN RED CLEAR BLUE BRAIDED CLEAR BRAIDED POWER CABLE USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS OUT VENT BYPASS IN External hot an...

Page 32: ...tions RED CLEAR BRAIDED POWER CABLE USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS OUT VENT BYPASS IN BLUE BRAIDED CLEAR CHILLED OUT SPARKLING OUT CO2 IN Booster Connections T Piece Restrictaflow...

Page 33: ...Command CentreTM The blue chilled and white sparkling pipes must be insulated with the sleeving provided CHILLED OUT Note Mains hose length is 750mm Electrical power cable length is 1800mm Position t...

Page 34: ...pen the filter access door on the front of the HydroTap G4 and the filter cartridge will be exposed Located to the rear right hand side of the cartridge is a flush line approx 600mm long and the flush...

Page 35: ...or the booster will affect product performance Note Depending on your location you may need to re set the internal clock See section G of the user guide to check and if necessary reset the date and ti...

Page 36: ...tion This can be achieved by closing any nearby curtains blinds etc Pull both levers forward Safety sensor Note For any subsequent filter changes or any operational procedures please refer to the user...

Page 37: ...e Hot Sensor Degraded Internal fault Call Zip service Condenser Overtemp Blocked air filter Remove blockage Clean filter check user guide A DC pump is faulty Internal fault Call Zip service Steam is t...

Page 38: ...Page 38 of 40 802005UK Residential Boiling chilled and sparkling installation instructions Aug 2015 v2 01 Notes...

Page 39: ...he appliance the use of non authorised parts or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartridge installed with the appliance...

Page 40: ...Heaters Aust Pty Ltd Zip products described in this publication are manufactured under one or more of the following patents AU675601 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859 US509982...

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