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Zip Hydroboil Plus- Installation & Operating Instructions - 85680 - February 2004

Read These Warnings First  . . . . . . . . . . . . . .3

Installation Requirements  . . . . . . . . . . . . . . .3

Installation Procedures  . . . . . . . . . . . . . . . . .5

Step 1 – Positioning . . . . . . . .5

Step 2 – Fastening . . . . . . . . .5

Step 3 – Connecting  . . . . . . .5

a) Plumbing  . . . . . . . .5

b) Filtration   . . . . . . . .6

c) Venting  . . . . . . . . .6

5) Venting

6

d) Electrical  . . . . . . . .7

Step 4 – Assembling  . . . . . . .7

Step 5 – Commissioning  . . . .7

Wall Mounting  Diagram  . . . . . . . . . . . . . . . .8

Electrical Diagram  . . . . . . . . . . . . . . . . . . . . .8

Problem Solving  . . . . . . . . . . . . . . . . . . . . . .9

Earthing Continuity Verification  . . . . . . . . . . .9

Operating Procedures  . . . . . . . . . . . . . . . . . .9

How to Replace the Filter  . . . . . . . . . . . . . . .11

Information for Ambient Chilled Conversions  .12

Connecting John Guest Fittings  . . . . . . . . . . .13

Spare Parts  . . . . . . . . . . . . . . . . . . . . . . . . . .14

Warranty  . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Contents

Summary of Contents for hydroboil plus

Page 1: ...Installation and Operating Instructions Zip Hydroboil Plus Filtered instant boiling water plus filtered ambient drinking water 03481 Zip Hydroboil Plus 3 Litre 85680 February 2004 ...

Page 2: ...ening 5 Step 3 Connecting 5 a Plumbing 5 b Filtration 6 c Venting 65 Venting 6 d Electrical 7 Step 4 Assembling 7 Step 5 Commissioning 7 Wall Mounting Diagram 8 Electrical Diagram 8 Problem Solving 9 Earthing Continuity Verification 9 Operating Procedures 9 How to Replace the Filter 11 Information for Ambient Chilled Conversions 12 Connecting John Guest Fittings 13 Spare Parts 14 Warranty 16 Conte...

Page 3: ...with the heater If the installation site is located more than 1000 metres above sea level the installer should contact Zip for high altitude thermostat This appliance must be earthed If the power supply cord is damaged it must be replaced by a Zip Service Provider or a qualified electrician Do not remove the cover of the heater under any circumstances without first isolating the heater from the po...

Page 4: ...is switch must provide all pole disconnection and a contact seperation of at least 3 mm installed in accordance with wiring rules c Cold water supply with a minimum working pressure of 100 kPa and a maximum working pressure of 700 kPa connected via an isolation valve d Outlet drainage to a sink draining board or to a drip tray e Access to drainage from a vent situated at the base of the heater If ...

Page 5: ...vide clearance for service access of not less than 150 mm top 65 mm left 20 mm right Mark corner positions for the heater on the wall so as to position the paper mounting hole template Step 2 Fastening Position mounting hole template on wall and drill holes where shown Drill holes for water inlet vent outlet and wiring if rear access is intended Remove cover fastening screws from heater and lift w...

Page 6: ...r after running a few litres through the filter Turn isolating valve OFF and remove quarter inch tube from the sink drain For superior appearance fix a chrome plated tube between the sink top and heater underside as a conduit for the flexible tube Trim the quarter inch tube supplied to connect from the outlet of the filter head assembly to the inlet of the 15 mm to quarter inch reducing bush on he...

Page 7: ... minutes 17 minutes 7 5 Litre models 23 minutes 24 minutes d Electrical For concealed electrical connection connect a power cable through the rear access opening of the heater to the terminal block within the heater as shown For exposed electrical connection connect the flex and plug fitted to the heater to a standard 15 amp 220 240 volt power outlet on the wall within 1500 mm of the heater Do not...

Page 8: ... 5 L 65 CLEAR 56 POSITIONING PIN EXTERNAL PLUMBING ELECTRICAL WIRING POSITION INTERNAL PLUMBING 72 15 25 35 42 COLD INLET VENT BENCH TOP 318 5 O L 416 3 O L 448 5 O L 561 7 5 L 38 1 5 L 3 O L 53 5 0 L 7 5 L 150 CLEAR 19 20 Wall Mounting Template Dimensions reset t o l thermostat t º element assembly element t o l fascia lights Electrical Diagram ...

Page 9: ... 5 Test that in every instance the electrical resistance does not exceed 1 ohm Earthing Continuity Verification TESTER CONNECT BETWEEN THE EARTH ON THE THREE PIN PLUG OR EARTH CABLE AND EXPOSED METAL PARTS AS PER POINT 4 AT RIGHT Symptom Possible Cause Solution Fails to dispense water Water isolating valve turned off Blocked filter blocked meter tube blocked strainer jammed ball valve assy airlock...

Page 10: ...l the tap paddle is released This operation gives fingertip flow control for safe filling of cups and mugs For filtered instant boiling water to fill larger vessels such as teapots and saucepans lift the tap paddle until it locks into a horizontal position Boiling water will flow until the paddle is returned to its normal vertical position This operation allows the vessel to be filled without hold...

Page 11: ...inserting into head 7 Align cartridge tabs with the slots on the under side of the filter head 8 Slide cartridge upward into head and rotate left to right until it stops 9 Disconnect the filter hose from the heater inlet fitting and direct it into a sink bucket or similar receptical Hold the tube in the receptical securely 10 Open the service valve and flush the cartridge out to remove any loose p...

Page 12: ...l of the case assembly will expose the chilled cold outlet tap assembly and access to the tap cartridge Cartridge Removal To remove the tap cartridge use the key so the two 2 prongs locate in the cartridge retainer screw This is also to be turned anti clockwise to remove it Once removed the tap cartridge can be extracted from the tap body Flow Adjustment Adjustment for flow from the chilled cold o...

Page 13: ...pe from the chilled water supply is run up to the 1 4 bulkhead connector It is situated just in front of the cold inlet and vent entries If possible insulation of the line from the chiller to the bulkhead fitting will help the chilled water remain at it s best usable temperature 4 Internal changes will be the removal of the 1 4 branch pipe leading to the button assembly and a plug inserted into th...

Page 14: ...O Ring kit Hydroboil 2000B 10 90574 Fascia lens kit 2000B coated 11 90561 PCB Lights kit 12 90454 Thermostat 13 90127 Overload kit Hydroboil 2000B 14 90560 Tap Handle Kit Coated 15 90562 Outlet Nozzle Kit S S 16 90503 Strap and key kit 1 5 3L 2000B 90504 Strap and key kit 5 7 5L 2000B 17 90505 Tap nut kit Hydroboil 2000B 18 90509 Tap body kit Hydroboil 2000B 19 90485 Element kit 1500W 240V 2000B 9...

Page 15: ...Zip Hydroboil Plus Installation Operating Instructions 85680 February 2004 Page 15 of 16 Spare Parts 1 2 4 3 5 7 8 9 16 17 18 19 25 26 10 20 15 14 13 11 12 24 6 25 26 21 23 ...

Page 16: ... No costs are payable by the customer other than any mileage or travelling time charges incurred by a Zip Service Provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its Distributor This warranty does not cover damage resulting from non operation of the appliance or consequential damage to any other goods fur...

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