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Zimmer Soleoline Service Download Page 9

Soleo

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Service

Rev. B

26.07.10

-9-

K:\GRUPPE\QS\MDD-Doku\Service Handbuch soleoline.doc

All components (solid state relay, transformers and optocouplers) connected to low voltage and mains voltage
are tested with an electrical isolation of 4 kV and are defined as UL-listed components.

NOTE: Don’t use other types then the defined ones.

The following figure shows the block diagram of Soleo

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with the electrical isolation between the units.

Figure 4: Block diagram Soleo

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Summary of Contents for Soleoline

Page 1: ...ysteme GmbH Tel 0731 9761 0 info zimmer de Junkersstraße 9 89231 Neu Ulm Fax 0731 9761 118 www zimmer de Product documentation Project Soleoline Topic Service Manual Revision Rev B Date 26 07 2010 Originator R Alareki ...

Page 2: ...ine Service Rev B 26 07 10 2 K GRUPPE QS MDD Doku Service Handbuch soleoline doc Document history Rev Date Change Originator A 14 10 2009 Initial Release R Alareki B 26 07 2010 Update of information R Alareki ...

Page 3: ...Device Structure and parts List of the Soleoline 15 8 1 2 Device Structure and Part list of the Vaco device 17 8 2 Accessory List 18 8 3 Replacement of the Components 18 8 3 1 Replacement of Soleoline components 18 8 3 1 1 Opening the cover 18 8 3 1 2 Mount the cover 18 8 3 1 3 Replacement of the speaker 19 8 3 1 4 Replacement of the main board 19 8 3 1 5 Replacement of the Display 20 8 3 2 Replac...

Page 4: ... device was there but the display is dark and there is not reaction to touch of the screen 25 10 3 5 There is no acoustic signal even if an error message is displayed 25 10 3 6 The message Water container full is displayed 26 10 4 Error Messages 26 10 4 1 General description 26 10 4 2 Master Processor 26 10 4 3 Slave Processor 28 10 4 4 Cable Control Problems 29 10 5 Problems without Error message...

Page 5: ...ptions and technical features Contract service partners are responsible for all repairs that they conduct Screws that must be removed to open the housing are protected by a special warranty seal Only authorized persons are permitted to remove them If the seal is missing or has been manipulated the device will no longer be under warranty The information in the service documentation is the property ...

Page 6: ...rinted Circuit Boards Faulty boards must be repaired by the manufacturer only After replacing a module the faulty part must be labelled with the serial number of the device and returned to the manufacturer with the service report in chapter 11 4 Special incidents Zimmer MedizinSysteme is required to record malfunctions and incidents of any type Please report all unusual incidents e g electric shoc...

Page 7: ... internal stimulation current module simultaneous procedure The suction wave module is used for suction wave therapy and in combination with the stimulation current module is also used for positioning the suction electrodes Soleoline has a plastic housing the mains power inlet mains fuses and the power switch are placed on the backside of the device The device is operated by 2 actuators and a touc...

Page 8: ... designed for mains voltages between 85V to 265 VAC 2x 2A mains fuses are integrated in the mains socket to monitor both mains cables and it provides a 2 way shutdown The mains voltage is distributed to the power supply unit where the parts of the switched mode power supply are located The switched mode power supply generates the needed voltages of 200V and 15V for the different units on the main ...

Page 9: ...and optocouplers connected to low voltage and mains voltage are tested with an electrical isolation of 4 kV and are defined as UL listed components NOTE Don t use other types then the defined ones The following figure shows the block diagram of Soleoline with the electrical isolation between the units Figure 4 Block diagram Soleoline ...

Page 10: ...ecessary switching supply of the relays pressure sensor valve and the voltage to operate the logical components as well The Vaco as a slave device can only be operated by the Soleoline All device functions regulation and monitoring are controlled directly by the soleoline microprocessor The communication between the devices is realized by an optical serial interface IR Interface In addition the in...

Page 11: ...Soleoline Service Rev B 26 07 10 11 K GRUPPE QS MDD Doku Service Handbuch soleoline doc Figure 6 shows the block diagram of the Vaco device with the voltage values Figure 6 Block diagram Vaco ...

Page 12: ...X18 Speaker connection X25 Display connection X23 Display connection 6 2 2 Overview Vaco device Name Note ST1301 L Phase ST1302 PE ST1303 N Phase ST3301 Stimulating current connection output Channel 2 ST3302 Stimulating current connection input Channel 2 ST3303 Stimulating current connection output Suction cup ST3304 Stimulating current connection output channel 1 ST3305 Stimulating current connec...

Page 13: ...2 5 Shielding 6 2 2 2 Connecter Controller programming ST2001 Name Note 1 2 GND 3 XRES 4 ISSP SCCLK 5 ISSP SDATA 6 2 2 3 Serial interface connection ST2401 Name Note 1 RS232 TX 2 RS232 RX 3 GND 6 2 2 4 Jumper JP1001 JP1004 Name Note JP1001 and JP1002 For 230V power supply JP1003 and JP1004 For 115V power supply 6 2 2 5 Water level sensor connection Name Note 1 LEVELSENSOR 2 GND 3 5V 4 ...

Page 14: ...GRUPPE QS MDD Doku Service Handbuch soleoline doc 7 Software In case of software error or an error in the application or log files please copy the whole contents of the SD card and send it to the Service department of Zimmer MedizinSysteme ...

Page 15: ...Service Rev B 26 07 10 15 K GRUPPE QS MDD Doku Service Handbuch soleoline doc 8 Mechanic 8 1 General Overview 8 1 1 Device Structure and parts List of the Soleoline Figure 7 14 16 2 7 5 13 6 11 10 1 15 4 8 3 9 12 ...

Page 16: ...6891041x Power inlet element with cable 3 9291011x Main board Sonostim Galva 9291012x Main board Sono 4 6591101x Actuator 5 6591121x Isolation foil 6 4670000x Display 7 6591071x Fixing plate for display 8 6591011x Housing cover 9 6591031x Shelf for ultrasonic head left 6591032x Shelf for ultrasonic head right 10 6391011x Adjusting knob 11 6580041x Operating pen 12 6391091x Cover film 13 Sealing ri...

Page 17: ...sired part Zimmer will always send the latest compatible revision to your attention Therefore always add the device serial number to your order Link Part number Part name 1 6592021x Housing bottom 2 8020005x Quick connector 3 8020004x Silicone tube 4 6892011x Power inlet element with cable 5 3401103x Mains switch 6 6589201x Water separator 7 6592011x Housing cover 8 3701201x Diaphragm pump 9 38800...

Page 18: ...er cable before opening and closing the device 8 3 1 Replacement of Soleoline components 8 3 1 1 Opening the cover Caution mains voltage inside 1 Unplug power cable from power source 2 Unplug all cables from the housing 3 Removing the Cover Unscrew the 7 Screws PT EJOT 4 0x 14mm located at the bottom of the housing Remove the cover carefully and fold it to the rear Unplug the speaker cable and the...

Page 19: ...ard Opening the cover see 8 3 1 1 Unplug all cables touch screen cable display serial cable speaker cable and the power supply cables Take out of the adjusting Knobs Unscrew the 14 screws PT EJOT 3 0x8 mm located on the main board see Figure 9 Now the main board can be placed aside After changing the main board place the new board on the cover and screw the 14 screws PT EJOT 3 0x8 mm see Figure 9 ...

Page 20: ...sh the knobs to actuators Run the device and run a function check use the Safety check in chapter12 8 3 2 Replacement of Vaco s components Safety Note Do not touch modules or parts in the device when working on an open device with the power cable plugged in Electrical cables and wires may have a voltage up to 120V 240 V Unplug power cable before opening and closing the device 8 3 2 1 Opening the c...

Page 21: ...ube from the pump Now unscrew the 3x screws M4x 8 mm located at the bottom of the housing as shown in Figure 11 Figure 11 8 3 2 3 Replacement of the water separator Unplug power cable from power source Unplug all cables from the housing Opening the cover Unplug the valve water level sensor and the stimulating current cable from the main board Unplug the silicone tubes Now unscrew the 6x PT Ejot sc...

Page 22: ... 3 2 4 Replacement of the main board Unplug power cable from power source Unplug all cables from the housing Opening the cover Unplug all of cables from the main board Remove the pump 8 3 2 2 Now unscrew the 6x PT Ejot screws 3 0x12 mm located at the bottom of housing as shown in Figure 12 Figure 13 ...

Page 23: ...vice 2x 0 4AT 230 240V device Protection class Soleoline IEC 601 1 Class 2 Type BF Protection class Vaco IEC 601 1 Class 2 Type BF MDD MPG SonoStim MDD MPG Galva Class IIb Class IIa MDD MPG Vaco Class IIa Housing dimensions Soleoline 322mm x 234mm x 130mm Soleoline with Vaco 322mm x 234mm x 260mm Weight Soleoline 2 1kg Sonoline with Vaco 5 1kg Transport The device should only be shipped in its ori...

Page 24: ...are monitored by a watchdog device It monitors the program operation and initiates a processor reset in the event of malfunction such as an endless loop Safety Note Do not touch modules or parts in the device when working on an open device with the power cable plugged in Electrical cables and wires may have a voltage up to 120V 240 V Unplug power cable before opening and closing the device 10 1 Sp...

Page 25: ...ct customer service 10 3 3 The device is running the acoustic signal after switching on the device was there the start window is displayed but there is no reaction to the touch of the screen Check the touch cable Therefore open the cover and check if the touch cable is correctly attached After reattached the cable close the cover and connect the power inlet cable and start the device If the above ...

Page 26: ...should be switched back on only after 30 minutes have passed since an excessive temperature situation exists The Soleoline requires time to cool down This may be caused by high outside temperatures 10 4 1 General description Error xxxxx y zz Xxxx Up to 5digits numbers from 1 999 indicate errors of the Slave processors Numbers starting at 1000 and higher indicate errors of the Master Processor y Sh...

Page 27: ... FAT32 1077 software update done 1122 no file system available 1079 the software is a debug version 1123 failed to create directory Error while creating 1080 can t open file 1124 failed to create directory file exists with this name 1081 error while reading file 1125 failed to create directory the given path is not a directory 1082 error while writing file 1126 failed to create directory 1083 can ...

Page 28: ...erapy 58 US head overtemperature 19 illegal or incomplete US parameter set cannot start therapy 60 EM overcurrent detected by SW in fast context 20 selftest 200V supply too low 61 EM overcurrent detected by HW 21 selftest 1 5V supply 62 EM CC high Zload cable break 22 selftest ImVolt not 0 though switched OFF 63 EM CV high Zload 23 selftest ImCurr not 0 though switched OFF 64 EM CV low Zload short...

Page 29: ...xecuted properly 103 Bootloader there is no Application in FLASH 95 Idle Task 104 a supervised variable s value is out of range 96 watchdog test failed 105 105 the firmware is running on the wrong hardware EM US 97 there was an unexpected reset by external watchdog 98 there was an unexpected reset by internal watchdog 10 4 4 Cable Control Problems When increasing the current to the patient the mes...

Page 30: ...dow If it possible to set the therapy pressure on a higher level but not possible to relieve the pressure that means that the valve is defective or the valve connection at the main board is not correctly plugged The pump dose not stop running even the vacuum at the suction cup already reached The pressure level on the vacuum panel is still at minimum Check if the silicone tubes correctly attached ...

Page 31: ... be visually inspected loose parts plug connector etc a safety check must be performed see chapter 12 1 10 6 2 Vaco The following is required after every Vaco repair module replacement The device must be visually inspected loose parts cable fixation plug connector silicone tube Jumper fuses etc A test run with a therapy time of 15 minutes must be carried out A safety check must be performed see ch...

Page 32: ...ustomer Information Customer Date Description of fault Occurrence of fault once several times frequent always Under the following conditions after switching on with a warm device during treatment after minutes Other Special environmental conditions Humidity Temperature Power connection Other Prior repairs and installed spare parts name serial number Other notes ...

Page 33: ...0µA O ok Function test Cable control both channels O ok LCD display O ok Touch screen O ok Actuator O ok Speaker O ok Therapy clock O ok Device test Program GA01 80mA eff 30 Ch 1 mA Ch2 mA Program NF00 80mA peak 43mA eff 30 Ch 1 mA Ch2 mA Program MI03 2mA peak 2 mA eff 30 Ch 1 mA Ch2 mA Program MF01 100mA eff 30 Ch 1 mA Ch2 mA Note The accuracy of the measuring equipment must be 5 A patient cable ...

Page 34: ...t 1st error max 500µA O ok Patient leakage current channel 1 max 100µA O ok Patient leakage current 1st error channel 1 max 500µA O ok Patient leakage current channel 2 max 100µA O ok Patient leakage current 1st error channel 2 max 500µA O ok Function test Communication Vaco with Soleoline O ok Device test Stimulation current channel 1 O ok Stimulation current channel 2 O ok Stimulation current ch...

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