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10

DDOC001

12 / h

EN / 2020-01-15

Zimmer GmbH 

 Im Salmenkopf 5 

 

 77866 Rheinau, Germany 

 

 +49 7844 9138 0 

●  

 +49 7844 9138 80 

 www.zimmer-group.com

INSTALLATION AND OPERATING INSTRUCTIONS:

 

Manual tool changers, HWR series 

8.  Setting the clamping force

The clamping force is independent from the quality of the 

form fit of the clamping elements of both parts.

This quality is determined by how exactly the locking bolts 

7

of the 

fixed part 

1

can sink into the annular groove 

cl

of 

the clamping nut 

bt

of the loose part 

3

.

Both elements are factory set to match each other exactly. The 

clamping force, measured at the locking lever 

2

, should be 

between 30 and 50 N.

The gap dimension 

 between the fixed and loose part must 

be 

0.0 mm

.

A gap between the fixed and the loose part indicates that 

inside the element the end face of the clamping sleeve 

bt

of 

the loose part 

3

and of the clamping ring 

br

 of the 

fixed 

part 

1

are touching each other and thus prevent complete 

closure.

In this condition, the energy elements also cannot connect 

completely. That results in malfunctions.

The highest clamping force is achieved when the locking 

bolts 

7

can sink into the annular groove 

cl

of the clamping 

nut 

bt

completely and without play.

DANGER:

Non-compliance may result in severe injuries!

If 

multiple loose parts are operated by one fixed part, this adjustment procedure may be carried out only 

on the loose parts!

 

Ö

Otherwise, individual combinations lead to faulty locking.

The fixed part and the loose part must always be completely flat and without gaps when they abut.

 

Risk of accident!

2
1

7

cl

3

br

3

bt

7

cl

bu

1

Summary of Contents for HWR Series

Page 1: ...INSTALLATION AND OPERATING INSTRUC TIONS HWR series Manual tool changers DDOC00112 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ...DDOC00112 h EN 2020 01 15 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series...

Page 3: ...pe plate 5 6 Function 6 6 1 Technical data 6 7 Installation 7 7 1 General installation information 7 7 2 Installation of the mechanical system 7 7 3 Installation of accessories 8 8 Setting the clampin...

Page 4: ...ose a hazard the tool changer is not properly installed used or maintained the tool changer is not used for its intended purpose local regulations legislation ordinances guidelines such as the EC Mach...

Page 5: ...irect contact with perishable goods food is not permitted 4 Personnel qualification Installation commissioning and maintenance may only be performed by specialists These personnel must have read and u...

Page 6: ...2is folded up completely and therefore does not create any interference contours A fixed part 1can be operated with as many loose parts as desired That significantly reduces set up times during tool e...

Page 7: ...movement of the machine or system into which the tool changer is to be installed Switch off the power supply to the machine before all work Secure the machine against being switched on unintentionall...

Page 8: ...GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series 7 3 Installation of accessories...

Page 9: ...With flat plug 32 pin WER2000 pneumatic transmission element With 6 connections M5 Loose part 3 6 pneumatic connections bowith M5 threads 6 pneumatic connections tubeless with O rings bq 2 connecting...

Page 10: ...part must be 0 0 mm A gap between the fixed and the loose part indicates that inside the element the end face of the clamping sleeve btof the loose part 3and of the clamping ring brof the fixed part 1...

Page 11: ...on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on the clamping mechanism 1 2 revolution of the clamping nut 0 50 mm height adjustment on the clamping mechanism...

Page 12: ...ries NOTICE The pitch of the clamping nut is 1 mm 1 revolution of the clamping nut 1 00 mm height adjustment on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on t...

Page 13: ...t 3 Lower the fixed part 1 If there are any additionally mounted energy elements see accessories watch closely to make sure the coupling is clean The fixed part and the loose part must be completely f...

Page 14: ...of the tool changer must be made only using the original packaging If the tool changer has already been installed on the superordinate machine unit you must ensure that no uninten tional movements can...

Page 15: ...Hoch See manufacturer s address Rheinau Germany 2020 01 15 Martin Zimmer First name last name Address Place and date of issuance Legally binding signature Managing Partner 15 REACH declaration In ter...

Page 16: ...rements No 1 1 2 No 1 1 3 No 1 1 5 No 1 3 1 No 1 3 2 No 1 3 4 No 1 3 7 No 1 5 1 No 1 5 3 No 1 5 4 No 1 6 4 No 1 7 1 No 1 7 3 DIN EN ISO 12100 2011 03 Safety of machinery General principles for design...

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