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14

DDOC001

12 / h

EN / 2020-01-15

Zimmer GmbH 

 Im Salmenkopf 5 

 

 77866 Rheinau, Germany 

 

 +49 7844 9138 0 

●  

 +49 7844 9138 80 

 www.zimmer-group.com

INSTALLATION AND OPERATING INSTRUCTIONS:

 

Manual tool changers, HWR series 

10. Maintenance

The tool changer is maintenance-free.

We recommend a visual inspection every eight weeks!

The maintenance interval may shorten under the following circumstances:

•  Dirty environment

• 

Ambient temperature of more than 60°C; lubricants harden faster!

Dismantling and reassembling the tool changer without authorization may result in complications, as special installation 

equipment is required in some cases.

Zimmer GmbH shall not be liable in the event of unauthorized dismantling and reassembly of the tool changer or in the 

event of any malfunctions or damage resulting therefrom.

11. Accessories/scope of delivery

INFORMATION:

If any accessories not sold or authorized by Zimmer GmbH are used, the function of the tool changer 

cannot be guaranteed.

Zimmer GmbH accessories are specifically fitted for the individual tool changers.

Please refer to our website for information on corresponding accessories.

12. Transportation/storage/preservation

 

Transport and storage of the tool changer must be made only using the original packaging.

 

If the tool changer has already been installed on the superordinate machine unit, you must ensure that no uninten-

tional movements can take place during transport. Before commissioning the machine after transport, check all 

power and communication connections as well as all mechanical connections.

 

► If the product is stored for an extended period, the following points are to be observed:

 

Ö

Keep the storage location as dust-free and dry as possible.

 

Ö

Avoid temperature fluctuations/observe and adhere to the temperature range.

 

Ö

Avoid wind/drafts/water condensation formation.

 

Ö

Package the product.

 

Ö

During storage, it must be kept from direct sunlight.

 

Clean all components. There must be no soiling left on the components.

 

Visually inspect all of the components.

 

Remove all foreign objects.

 

Properly remove potential corrosion spots.

 

Close electrical connections using suitable covers.

13. Decommissioning and disposal

INFORMATION:

When the tool changer reaches the end of its operational phase, it can be completely disassembled and 

disposed of. The tool changer must be completely disconnected from the power supply. The tool chang-

er can be disassembled and properly disposed of according to material groups. When disposing of it, 

observe the locally applicable environmental regulations and codes and regulations for disposal.

Summary of Contents for HWR Series

Page 1: ...INSTALLATION AND OPERATING INSTRUC TIONS HWR series Manual tool changers DDOC00112 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ...DDOC00112 h EN 2020 01 15 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series...

Page 3: ...pe plate 5 6 Function 6 6 1 Technical data 6 7 Installation 7 7 1 General installation information 7 7 2 Installation of the mechanical system 7 7 3 Installation of accessories 8 8 Setting the clampin...

Page 4: ...ose a hazard the tool changer is not properly installed used or maintained the tool changer is not used for its intended purpose local regulations legislation ordinances guidelines such as the EC Mach...

Page 5: ...irect contact with perishable goods food is not permitted 4 Personnel qualification Installation commissioning and maintenance may only be performed by specialists These personnel must have read and u...

Page 6: ...2is folded up completely and therefore does not create any interference contours A fixed part 1can be operated with as many loose parts as desired That significantly reduces set up times during tool e...

Page 7: ...movement of the machine or system into which the tool changer is to be installed Switch off the power supply to the machine before all work Secure the machine against being switched on unintentionall...

Page 8: ...GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series 7 3 Installation of accessories...

Page 9: ...With flat plug 32 pin WER2000 pneumatic transmission element With 6 connections M5 Loose part 3 6 pneumatic connections bowith M5 threads 6 pneumatic connections tubeless with O rings bq 2 connecting...

Page 10: ...part must be 0 0 mm A gap between the fixed and the loose part indicates that inside the element the end face of the clamping sleeve btof the loose part 3and of the clamping ring brof the fixed part 1...

Page 11: ...on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on the clamping mechanism 1 2 revolution of the clamping nut 0 50 mm height adjustment on the clamping mechanism...

Page 12: ...ries NOTICE The pitch of the clamping nut is 1 mm 1 revolution of the clamping nut 1 00 mm height adjustment on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on t...

Page 13: ...t 3 Lower the fixed part 1 If there are any additionally mounted energy elements see accessories watch closely to make sure the coupling is clean The fixed part and the loose part must be completely f...

Page 14: ...of the tool changer must be made only using the original packaging If the tool changer has already been installed on the superordinate machine unit you must ensure that no uninten tional movements can...

Page 15: ...Hoch See manufacturer s address Rheinau Germany 2020 01 15 Martin Zimmer First name last name Address Place and date of issuance Legally binding signature Managing Partner 15 REACH declaration In ter...

Page 16: ...rements No 1 1 2 No 1 1 3 No 1 1 5 No 1 3 1 No 1 3 2 No 1 3 4 No 1 3 7 No 1 5 1 No 1 5 3 No 1 5 4 No 1 6 4 No 1 7 1 No 1 7 3 DIN EN ISO 12100 2011 03 Safety of machinery General principles for design...

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