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INSTALLATION AND OPERATING INSTRUCTIONS:

 

Manual tool changers, HWR series 

13

DDOC001

12 / h

EN / 2020-01-15

Zimmer GmbH 

 Im Salmenkopf 5 

 

 77866 Rheinau, Germany 

 

 +49 7844 9138 0 

●  

 +49 7844 9138 80 

 www.zimmer-group.com

9.  Operation

WARNING:

Risk of injury in case of unexpected movement of the machine or system in which the tool changer is 

installed.

 

► Switch off the power supply to the machine before all work.

 

Secure the machines against being switched on unintentionally.

 

Check the machine for any residual energy.

The manual HWR tool changer is operated as follows:

Pick up and lock the loose part: 

 

Unfold the locking lever 

2

and move it into the horizontal posi-

tion.

 

Move the locking lever 

2

into the "open" position.

 

► Position the fixed part 

1

of the tool changer above the tool using 

the installed loose part 

3

.

 

► Lower the fixed part 

1

:

 

Ö

If there are any additionally mounted energy elements (see 

accessories), watch closely to make sure the coupling is 

clean.

 

Ö

The fixed part and the loose part must be completely flat 

and without gaps when they abut.

 

Move the locking lever 

2

into the "lock" position.

 

Fold in the locking lever 

2

completely and move it into the verti-

cal position.

 

Ö

The tool changer is reliably locked only in this position!

Put down and unlock the loose part: 

 

► Use the fitted tool to put down the loose part 

3

.

 

Ö

Secure this unit against falling over, sliding away or falling 

down.

 

Unfold the locking lever 

2

and move it into the horizontal posi-

tion.

 

Move the locking lever 

2

into the "open" position.

 

► Carefully move the fixed part 

1

of the tool changer upwards.

WARNING:

Risk of injury from falling load when opening the tool 

changer.

 

Actuate the locking lever 

2

only if the 

fixed 

part 

1

has not picked up any load.

 

Actuate the locking lever 

2

only if the load 

that has been picked up is secured.

1

2
3

1

3

2

Summary of Contents for HWR Series

Page 1: ...INSTALLATION AND OPERATING INSTRUC TIONS HWR series Manual tool changers DDOC00112 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ...DDOC00112 h EN 2020 01 15 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series...

Page 3: ...pe plate 5 6 Function 6 6 1 Technical data 6 7 Installation 7 7 1 General installation information 7 7 2 Installation of the mechanical system 7 7 3 Installation of accessories 8 8 Setting the clampin...

Page 4: ...ose a hazard the tool changer is not properly installed used or maintained the tool changer is not used for its intended purpose local regulations legislation ordinances guidelines such as the EC Mach...

Page 5: ...irect contact with perishable goods food is not permitted 4 Personnel qualification Installation commissioning and maintenance may only be performed by specialists These personnel must have read and u...

Page 6: ...2is folded up completely and therefore does not create any interference contours A fixed part 1can be operated with as many loose parts as desired That significantly reduces set up times during tool e...

Page 7: ...movement of the machine or system into which the tool changer is to be installed Switch off the power supply to the machine before all work Secure the machine against being switched on unintentionall...

Page 8: ...GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series 7 3 Installation of accessories...

Page 9: ...With flat plug 32 pin WER2000 pneumatic transmission element With 6 connections M5 Loose part 3 6 pneumatic connections bowith M5 threads 6 pneumatic connections tubeless with O rings bq 2 connecting...

Page 10: ...part must be 0 0 mm A gap between the fixed and the loose part indicates that inside the element the end face of the clamping sleeve btof the loose part 3and of the clamping ring brof the fixed part 1...

Page 11: ...on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on the clamping mechanism 1 2 revolution of the clamping nut 0 50 mm height adjustment on the clamping mechanism...

Page 12: ...ries NOTICE The pitch of the clamping nut is 1 mm 1 revolution of the clamping nut 1 00 mm height adjustment on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on t...

Page 13: ...t 3 Lower the fixed part 1 If there are any additionally mounted energy elements see accessories watch closely to make sure the coupling is clean The fixed part and the loose part must be completely f...

Page 14: ...of the tool changer must be made only using the original packaging If the tool changer has already been installed on the superordinate machine unit you must ensure that no uninten tional movements can...

Page 15: ...Hoch See manufacturer s address Rheinau Germany 2020 01 15 Martin Zimmer First name last name Address Place and date of issuance Legally binding signature Managing Partner 15 REACH declaration In ter...

Page 16: ...rements No 1 1 2 No 1 1 3 No 1 1 5 No 1 3 1 No 1 3 2 No 1 3 4 No 1 3 7 No 1 5 1 No 1 5 3 No 1 5 4 No 1 6 4 No 1 7 1 No 1 7 3 DIN EN ISO 12100 2011 03 Safety of machinery General principles for design...

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