ZIEHL-ABEGG Econtrol EXDM Operating Instruction Download Page 79

Page: 79 / 86

Display

Code* LED Code Relais switches

Cause

Reaction of Controller

internal

Opera-

tion

Fault

Adjustment

Sensor 1

Msg or.

AL*

selecta-

ble

selecta-

ble

Interruption / short circuit

in the sensor leads or sen-

sor values measured are

outside measuring range

The device works with minimal

or maximum modulation de-

pending on whether there is a

short-circuit or an interruption,

and on the programmed mode

of operation.
Check sensor

*Code: Err = Error Al = Alarm Msg = Message
** Relais switches dependent on programmed function

12 Software history

Software D1228A, D1765A, D1351A

, display version

menu group Start under Econtrol

Version

Date

Software revision from new version

1.11

15.11.05

IO Setup

: function 9A (0 - 10 V output speed)

1.12

15.11.06

Motorsetup

: PI Modus 1,2,3

1.13

03.07.07

Base setup

: sensors MBG50, MTG120, refrigerant R410A

IO Setup

: E1, E2 Modus

1.14

21.04.08

Display: current limit, brake, derating

1.15

17.09.09

Start

: Motor OFF / ON

Modbus

: readout serial number via Modbus possible.

Operating Instruction

Econtrol

–

model series EXDM

Software history

L-BAL-E008-GB 0945 Index 005

Part.-No. 00156742-GB

78/85

Summary of Contents for Econtrol EXDM

Page 1: ...EXDM EC Controller for electronic motors for air conditioning technology Operating Instruction Software version D1228A D1351A D1765A from version 1 15 L BAL E008 GB 0945 Index 005 Part No 00156742 GB...

Page 2: ...e in uences during commissioning 10 5 Electrical installation 11 5 1 Safety precautions 11 5 2 EMC compatible installation 11 5 2 1 Interference emission and installation of cables 11 5 2 2 Motor feed...

Page 3: ...temperature control 27 9 2 4 Additional for mode 2 03 Signal output 0 10 V 28 9 2 5 For mode 2 03 Relay output for Heating or Cooling 29 9 2 6 For mode 2 03 Relay output for temperature monitoring 30...

Page 4: ...14D 59 9 10 4 Con guration of analog inputs E1 and E2 59 9 10 4 1 Signal adaption E1 and E2 59 9 10 4 2 Inverting analog inputs E1 E2 61 9 10 5 Function and inverting for relay outputs K1 and K2 62 9...

Page 5: ...oftware history 78 13 Enclosure 79 13 1 Technical data 79 13 1 1 Versions type lines Econtrol 81 13 2 Connection diagram 82 13 3 Dimensions mm 83 13 4 Index 84 13 5 Manufacturer reference 85 13 6 Serv...

Page 6: ...accept any liability for possible errors or omissions in the information contained in data illustrations or drawings provided Ziehl Abegg AG is not liable for damage due to misuse incorrect use impro...

Page 7: ...e the instructions of AEL DLG VdS 2 4 Requirements placed on the personnel due diligence Persons entrusted with the planning installation commissioning and maintenance and servicing in connection with...

Page 8: ...ive of the clock frequency current source voltage and motor capacity Earthing in compliance with VDE speci cations shall therefore be observed even for testing and trial conditions EN 50 178 Art 5 2 1...

Page 9: ...peci c situations and the thus resulting dangers These persons must be comprehen sively informed about the hazards in their area of activity You must monitor their working methods in order to interven...

Page 10: ...d stable base Do not distort during assembly Use the appropriate mounting devices for proper installation of the unit When mounted onto lightweight walls there must be no impermissibly high vibrations...

Page 11: ...r clearance or thermal shielding is required 4 3 Outdoor installation Outdoor installation is possible up to 20 C when the controller supply is not switched off Installation must be protected from the...

Page 12: ...lation of cables In order to prevent faults attributable to interference and to ensure compliance with the radio interfer ence level the connecting leads must be kept as short as possible both in the...

Page 13: ...Information Not suitabble for IT network During disconnection of the line voltage the necessary waiting period before renewed switching on amounts minimum 90 seconds 5 3 2 Required quality attributes...

Page 14: ...line disconnect In the case of complete disconnection entire load after the controller the enable controller OFF ON must be disconnected simultaneously I e an additional control contact is needed Swi...

Page 15: ...nect outputs of several devices to each other During an overload or short circuit 24 V GND the control voltage and thus the device is disconnected Automatic start after elimination of the cause of err...

Page 16: ...DBUS Connection to terminals D D and GND A maximum of 64 members can be directly connected to one another and another 63 members via a repeater The address must be set in the IO Setup menu 5 14 2 RS 4...

Page 17: ...nnection to the LON bus system is possible via add on module type Z Modul L Part No 380053 Communication to controller via the RS 485 interface FTT 10A transceiver 5 15 Potential at control voltage co...

Page 18: ...n menu Menu selection reduce value Menu selection increase value ESC key combination Escape leave menu 6 2 Menu operation Display after turning on the mains voltage description for menu language Engli...

Page 19: ...der to simplify the initial start up operation the service level is enabled at rst i e not protected by the PIN 0010 F see Controller Setup PIN protection OFF If PIN protection is activated ON the ser...

Page 20: ...ble by 0 10 V 0 20 mA 4 20 mA Signal at terminals E2 and GND Place internal Jumper E2 1 and E2 2 for E2 Analog In in correct position E2 Con guration in base setup For Potenti ometer AnalogOut1 termin...

Page 21: ...re preset set point 5 0 C P band 20 0 K 2 03 Sensor TF E1 Temperature control with additional functions heating shutter temp monitoring 2 04 1x Sensor TF E1 1x Sensor TF E2 Temperature control with tw...

Page 22: ...ory settings 1 01 Speed controllers Attention When saving the operating mode the respective preset factory operating mode setting is loaded That means the settings you have made e g in Motor setup are...

Page 23: ...el Function 200 rpm Rated Speed BZC 00012 56 15 PIN input 0 0 A Motor cur rent Set Intern2 1 Overtem perature 0 10 V E1 Analog In OFF Set protec tion 0 0 V A min Level min 4 Polecount BZM 00010 56 11...

Page 24: ...on has been carried out display Selection 0 20 mA 4 20 mA Bus Inverting F IO Setup Factory setting 0 10 V 9 1 2 Setting for operation 1 01 Setting Setting Set Intern1 Set Intern1 Setting range Manual...

Page 25: ...Signal 9 1 3 Menu Speed controller 1 01 Parameter Factory setting User Setting Start Motor OFF Menu dependent on device type avail able PIN input Language GB Reset OFF Mode 1 01 Econtrol 1 14 SN xxx I...

Page 26: ...ntered in order to correctly display the actual value Example with a 0 10 V sensor and 0 100 C measurement range E1 Analog In 0 10 V E1 Min 0 0 C E1 Max 100 0 C E1 Decimally 1 E1 Unit C E1 Offset E1 O...

Page 27: ...g operation Control value Alternative Average calculation of 2 measuring places E2 Function set to 3E Display during operation Average E1 E2 2 05 Temperature control with 2 sensors regulation on diffe...

Page 28: ...at digital input F IO Setup Setting range 0 100 Factory setting 100 For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value 9 2...

Page 29: ...ample for triggering a shutter servomotor At factory setting 0 K synchronous operation The analog output is factory set to increasing activation during increasing temperature Reprogramming to Heating...

Page 30: ...Hyst DigitalOut Hyst DigitalOut Switching hysteresis of the relay Setting range 0 10 K Factory setting 1 0 K Kelvin Temperature variation with factory setting 9K in IO Setup e g for controlling a Heat...

Page 31: ...the display In addition Lmt E1 min is displayed alternately with the actual value for the minimum alarm and Lmt E1 max for the Maximum alarm An external message follows via the factory assigned K1 re...

Page 32: ...nd ing on outdoor temperature Pband AnalogOut 2 0 K Min AnalogOut 0 Max AnalogOut 100 2 03 Temperature control with addi tional functions shutter and heating OffsetDigitalOut 1 0 K Hyst DigitalOut 1 0...

Page 33: ...controlling range are then carried out in C or K Calculation for relative pressure differential measurement of pressure relative to ambient pressure No further settings are necessary for pressure sens...

Page 34: ...f sensor factory setting 12 0 bar 3 02 and 3 04 Setting range dependent on the selected refrigerant factory setting 35 0 C Setpoint1 Setpoint2 Setpoint2 Setting Setpoint 2 e g reduced value for night...

Page 35: ...de 3 01 and 3 03 Idealized principle diagram nM 50 100 I Min Min 0 Max 100 12 bar S 5 bar R 17 bar 09 05 2007 v_diagramm_301_303_bar vsd nM Motor speed S Setpoint R Pband I Actual value Functional dia...

Page 36: ...t condensers regulation to the highest actual value selection ampli er integrated Set point in bar Min Speed 0 rpm 0 rpm 0 rpm 0 rpm Max Speed 200 rpm 200 rpm 200 rpm 200 rpm Manual mode OFF OFF OFF O...

Page 37: ...0 DSG6000 no standard type For sensors with 0 20 mA or 4 20 mA signal Fjumper for input signal select measuring range DSG50 DSG6000 For not preprogrammed measuring range the sensor measurement range m...

Page 38: ...ge 35 0 65 0 C In IO Setup For enable ON OFF via Bus D1 function 1D D1 Busmode ON For switch over setpoint 1 2 via Bus D2 function 5D D2 Busmode ON 9 4 2 Setting for operation modes 4 01 4 03 4 01 pre...

Page 39: ...oint reducing will start below this outside temperature AT Outdoor temperature An outside temperature compensation can be activated sensor connection E2 to Analog In 2 when being operated as a pressur...

Page 40: ...SA 70 0 Pa 70 0 Pa 4 03 Pressure control depending on outdoor temperature Modbus for outdoor temperature and remote control by central operating device type AXE 200 Events Base setup Mode 4 01 4 02 4...

Page 41: ...anual operation via external signal 0 10 V Function 2E Switch over between settings on the device and external manual operation via digital input F IO Setup Measurement value function 7E e g for limit...

Page 42: ...IO Setup Setting range 0 100 Factory setting 100 For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value Additional menu item fo...

Page 43: ...3 h 712 m3 h E2 Actual 21 0 C Setpoint1 530 m3 h 530 m3 h Setpoint control 530 m3 h Speed 0 rpm 0 rpm Motor current 0 0 A 0 0 A Minimum speed cut off OFF OFF Setting Setpoint1 530 m3 h 530 m3 h Setpoi...

Page 44: ...r input signal The sensor measurement range must be entered in order to display the actual value correctly Example with a 0 10 V sensor and 0 5 m s measurement range proportional output signal E1 Anal...

Page 45: ...de Manual mode OFF automatic control as function of the set parameters Factory setting ON automatic control without function speed setting in menu Speed manual Speed man Speed manual Manual speed sett...

Page 46: ...als E1 Unit E2 Function E1 Offset 0 0 m s 1E external Setpoint E2 Function OFF E2 Analog In 2E external manual mode E2 Min E2 Max 3E Sensor average to E1 E2 Decimals E2 Unit 4E Sensor comparison to E1...

Page 47: ...N 1234 Opening setting if set protection ON F Controller Setup PIN 9090 Restore user setting PIN 9091 Save user setting corresponds function Save user setup ON F Controller Setup PIN 9095 Restore fact...

Page 48: ...e measured on the sensor 1 Depending sensor type in mbr m3 s m s Pa bar m 3 h C V mA etc E2 Actual For operation with two sensors display for 2 actual If function not active display Setpoint1 Display...

Page 49: ...he PIN protection ON In order to simplify the initial start up operation the service level in the factory setting is free OFF i e accessible without PIN 0010 Information After installation of the devi...

Page 50: ...ayed as Message alternating to the actual value and stored in the menu of Events Sensor 1 Alarm sensors With AlarmSensors ON areindicated sensor distur bances as Alarm alternating to the actual value...

Page 51: ...controlled picture A Analog output AnalogOut 1 in IO Setup function 5 A group control is programmed This output is employed as the default signal for a speed controller If the default signal or the r...

Page 52: ...based on many years of experience which is suitable for many applications Under special circum stances these can be individually adapted F Menu group setting Type of control The type of control determ...

Page 53: ...viation can be reduced to 5 through adjustment In the case of an internal default value through the integrated or external terminal the control deviation remains at 0 5 9 10 IO Setup 9 10 1 Menu overv...

Page 54: ...be adapted Setting range A min 0 5 V A max 10 5 V Factory setting A min 0 V A max 10 V A max A Inverting With the attitudes A Inverting the output voltage can inverted Factory setting A Inverting OFF...

Page 55: ...ating contacts a low voltage of approx 24 V DC is con nected D1 Inverting Inverting D1 and D2 possible D1 Busmode With networking the digital inputs can be replaced by control over bus With mode of op...

Page 56: ...osed contact factory setting Controller OFF with opened contact When inverting in reverse i e equip ment OFF with closed contact D1 D1 D1 D1 Digital IN 1 Digital IN 1 ON OFF 10 05 2007 v_1d_freigabe_d...

Page 57: ...Controller Si 1 Signal 1 Si 2 Signal 2 For mode speed controller 1 01 Base setup for E2 Analog In 1E necessary For modes controller higher 2 01 Base setup for E2 Analog In 7E necessary as far as othe...

Page 58: ...e programmed to OFF Contact e g at ditgital input Digital In 1 depending on device type at terminals D1 D1 or D1 24 V Controller 24V D1 D1 1 0 n 40 n 80 Si 40 E1 11 05 2007 v_6d_vorgabe_intern_extern...

Page 59: ...ction 2 01 Function 8D Switchover between Increasing modulation during increasing actual value and increasing modulation during sinking actual value The factory presets for the Control function are de...

Page 60: ...tact e g by digital input Digital In 1 for factory setting clockwise rotation D1 Invertierung OFF Clockwise at opened contact Counterclockwise at closed contact D1 Invertierung ON Counterclockwise at...

Page 61: ...1 Modus 1 E1 min 0 E1 max 100 100 2 E1 min 25 E1 max 100 80 60 40 20 3 E1 min 20 E1 max 80 E1 min 0 E1 max 80 4 Modus 1 Example E1 min 20 The controller begins only at approx 20 higher signal with min...

Page 62: ...rting Factory setting for Inverting inputs OFF if input activated signal 0 10 V 0 20 mA 4 20 mA For activation using inverted default signals or sensors with inverted output signals proportional to th...

Page 63: ...amming external fault at digital input 3K External fault separate with message at digital input factory setting if terminals bridged 4K Limit modulation Over or falling below limits for modulation 5K...

Page 64: ...control drive 2 3x digital inputs D3 GND D4 GND D5 GND function programmable e g Enable ON OFF external malfunction output limitation input 1 2 target value 1 2 internal external preset controller man...

Page 65: ...ng and writing processes for Modbus Holding Registers 3 The start address is 1 the number of registers depends on the device If the allowable start address or number is exceeded the device answers wit...

Page 66: ...ndercut The indication is delayed by the time set in Display delay Level max Level Delay Time delay exceeding Level max up to indication by relay and alarm symbol Setting range 0 120 sec Factory setti...

Page 67: ...eding the signal E1 max If the signal exceeds the set value E1 max this is reported until the set value minus hysteresis has been undercut once again Lmt E1 max Lmt E1 Hyst E1 Hysteresis Hysteresis ad...

Page 68: ...FF point Actual value by hysteresis under the switch on point Offset 2 for alarm in case of an undercutting of the max deviation between actual and target Switch ON point actual value Setpoint offset...

Page 69: ...r rated speed Attention Maximum speed limiting important setting For EC Motors a limiting to the maximum permissible speed is required under all circumstances refer to the rated speed given on the fan...

Page 70: ...direction to be programmed depends on the installation Rolling direct Design Motor or fan Type Permissible Rolling direc tion MK Motor direction of rotation when looking at the rotor M K___ ___ __ _ l...

Page 71: ...ol mode can be adapted to the size of impeller For heavy fan impellers it can come with to fast rampup to overcurrent messages PI Mode Setting 0 Operation without speed control only for special applic...

Page 72: ...during reduced operation Derating Alarm Derating Alarm The factory preset for the Derating Alarm is 5 I e the device level control due to excessive interior temperatures only amounts to 5 of the maxi...

Page 73: ...otor The time counting runs as soon as a modulation of the controller is present DC Voltage The intermediate circuit voltage without load is the peak value of the input voltage In a three phase supply...

Page 74: ...igital In 5 OFF terminals D5 GND bridged ON terminals D5 GND not bridged K1 OFF relay K1 de energized terminals 11 12 bridged ON relay K1 energized terminals 11 14 bridged K2 OFF relay K2 de energized...

Page 75: ...corrected arithmetic mean 10 1 4 Checking the motor magnets The motor magnets can be tested on site With the incoming line disconnected from the terminals the motor is rotated manually with the ywheel...

Page 76: ...or fault 3 Error with code Err Events that lead to a disconnection of the controlled output e g excess motor temperature Restarting is only possible after a reset locked Motor fault Controllers period...

Page 77: ...75 C the level control is linearly re duced To prevent a shut down during reduced oper ation by to high tempera ture of the entire system in this operating mode al lowable for the controller no switch...

Page 78: ...X Incorrect signal from the Hall ICs error in the com mutation Hall fault is detected when H1 H2 H3 0 0 0 or H1 H2 H3 1 1 1 By turning motor detection if one signal is incorrect When motor is standin...

Page 79: ...m Msg Message Relais switches dependent on programmed function 12 Software history Software D1228A D1765A D1351A display version Fmenu group Start under Econtrol Version Date Software revision from ne...

Page 80: ...XDM2 7AE 306568 x 2 7 2 7 10 80 3 2 20 EXDM4 306561 x 4 4 10 110 7 2 54 EXDM4 306607 4 4 3 4 10 100 7 1 54 EXDM4A 306562 x 4 4 10 110 7 3 54 EXDM4A 306606 4 4 3 4 10 100 7 3 54 EXDM4E 306569 x 4 4 10...

Page 81: ...ons on request 2 Max supply side line fuse according to DIN EN 60204 1 classi cation VDE0113 chapter 1 3 Sound power level A weighted by internal fan no fan no indication Line voltage 3 208 480 V 15 u...

Page 82: ...category 1 class B Shock test according to EN 61373 category 1 Regarding the mains connection the devices are to be classi ed as category C2 devices according to the relevant DIN EN 61800 2 The incre...

Page 83: ...Digital In 1 Analog Out 1 Digital In 2 Analog In 1 Analog In 2 24 V DC Out V mA Adressierung Addressing Normal 8 C M EC U V W PE TB q TB H1 H2 H3 EC Motor mit eingebauten Thermostatschaltern und Lageg...

Page 84: ...l model series EXDM Enclosure L BAL E008 GB 0945 Index 005 Part No 00156742 GB 83 85 13 3 Dimensions mm EXDM2 7 A Switch off the main supply before removing the cover Vor ffnen des Deckels Ger t spann...

Page 85: ...nt 51 Input resistance 80 interior temperatures 71 K K Factor 40 L Limit 49 Limits 64 line fuse 80 LON 16 M mains is connected 12 MAL1 MAL10 43 MBG 30I MBG 50I 32 Minimum space requirement 10 Minimum...

Page 86: ...rmation If you have any technical questions while commissioning or regarding malfunctions please contact our V STE support department for control systems ventilation technology Our worldwide contacts...

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