ZIEHL-ABEGG AM-PREMIUM Operating Instructions Manual Download Page 2

Page: 2 / 90

Content

General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1

Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2

Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3

FCC / IC Statements (for AM-PREMIUM-W modules only) . . . . . . . . . . . . . . . . . . . . .

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1

Operational area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2

Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5

Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1

Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2

Analog inputs

“

”

“

”

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3

Analog output (0 - 10 V)

“

”

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4

Voltage supply 24 V DC

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5

Connection external terminal type A-G-247NW or AXG-1A(E) . . . . . . . . . . . . . . . . . . .

5.6

Digital inputs

“

”

and

“

E1 = D2

”

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.1

Networking via MODBUS-RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.2

RS-485 - network design and interface parameter . . . . . . . . . . . . . . . . . . . . . . . .

5.7.3

AM-PREMIUM-W Wireless Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.8

Potential at control voltage connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating by terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1

Menu operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2

Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3

Example for programming mode

2.01

“

Base setup

”

. . . . . . . . . . . . . . . . . . . . . . . .

Base setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1

Select operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2

External Setpoint / External speed setting in manual operation . . . . . . . . . . . . . . . . . .

Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1

Prerequisites for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2

Procedure for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3

Menu Mode

1.01

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1

Speed controller

1.01

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.1

Base setup

1.01

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1.2

Setting for operation

1.01

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2

Temperature control

2.01

...

2.05

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1

Basic setting

2.01

...

2.05

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.2

Settings for operation modes

2.01

...

2.05

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.3

Functional diagrams temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.4

Additional for mode

2.03

: Signal output 0 - 10 V . . . . . . . . . . . . . . . . . . . . . . . .

9.2.5

For mode

2.03

: Relay output for Heating or Cooling . . . . . . . . . . . . . . . . . . . . . .

9.2.6

For mode

2.03

Relay output for temperature monitoring . . . . . . . . . . . . . . . . . . . .

9.3

Pressure control for condensers refrigeration

3.01

...

3.04

. . . . . . . . . . . . . . . . . . . . .

Operating Instructions

AM-PREMIUM(-W)

–

model series

L-BAL-E095-GB 1618 Index 006

Part.-No.

2/90

Summary of Contents for AM-PREMIUM

Page 1: ... control module for ZIEHL ABEGG ECblue fans and frequency inverters of the Basic series Operating Instructions Keep for reference Software version D1727A D2263A from version 4 00 L BAL E095 GB 1618 Index 006 Part No english ...

Page 2: ... 12 6 Operating by terminal 13 6 1 Menu operation 13 6 2 Menu structure 13 6 3 Example for programming mode 2 01 in Base setup 14 7 Base setup 15 7 1 Select operation mode 15 7 2 External Setpoint External speed setting in manual operation 16 8 Start up 17 8 1 Prerequisites for commissioning 17 8 2 Procedure for commissioning 17 8 3 Menu Mode 1 01 17 9 Programming 18 9 1 Speed controller 1 01 18 9...

Page 3: ... 1D 47 9 10 2 3 External fault Function 2D 47 9 10 2 4 Limit ON OFF Function 3D 48 9 10 2 5 Switch over Input signal E2 E3 Function 4D 48 9 10 2 6 Set 1 2 or Setpoint 1 2 Function 5D 48 9 10 2 7 Intern Extern Function 6D 49 9 10 2 8 Automatic control speed manual Function 7D mode 2 01 50 9 10 2 9 Reverse action of control function 2 01 Function 8D 50 9 10 2 10 Reset Function 10D 50 9 10 2 11 Setti...

Page 4: ...and Rampdown time 68 9 14 5 Setting switching Frequency 69 9 14 6 Setting Rolling direct 69 9 14 7 Setting Current limit 70 9 14 8 Setting brake function 70 9 14 9 Setting Quench mode 71 9 14 10 Setting Overmodulation 71 9 14 11 Motorheating 71 9 14 12 Suppression of speeds 72 10 Menu tables 73 10 1 Menu table for AM PREMIUM in ECblue Basic 73 10 2 Menu table for AM PREMIUM in Icontrol Fcontrol Ba...

Page 5: ...device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of ...

Page 6: ... a full universal controller The module has two analog inputs e g for sensors one analog output and a MODBUS interface Type AM PREMIUM W additionally offers radio communication for parameterisation and data scan ning by the hand held terminal type A G 247NW Type Part No Function AM PREMIUM 349046 Universal control module AM PREMIUM W 349051 Universal control module Communication by radio wireless ...

Page 7: ...ore installation if the module is not installed immediately after unpacking After unpacking the module check for possible transport damage and insert it in the slot provided Do not touch the connection ECblue Mount the module in the housing with the two enclosed screws permissible tightening torque MA 1 3 Nm Fcontrol Basic Icontrol Basic PMcontrol Press the module into the retaining clips Permissi...

Page 8: ...d or E3 24 V GND terminal is omitted Attention Never apply line voltage to analog inputs 5 3 Analog output 0 10 V A1 The analogoutputs 0 10 V can be allocated with various functions IO Setup Analog output A Connection to terminal A GND Analog Out Imax technical data connection diagram It is not permissible to connect outputs of several devices to each other 5 4 Voltage supply 24 V DC There is an i...

Page 9: ...ly of the terminal is made by the accumulators inserted there or the plug power supply unit Model AXG 1A Part No 349034 for wall mounting Model AXG 1AE Part No 349008 for panel mounting D D GND 24 V 13 07 2007 v_terminal_anschluss vsd Voltage supply Terminal 24 V GND Imax for terminal approx 50 mA Operating Instructions AM PREMIUM W model series Electrical installation L BAL E095 GB 1618 Index 006...

Page 10: ... with a RS 485 interface for networking via MODBUS Conntection at A D B D and GND The address must be set in the IO Setup menu Information A maximum of 64 members can be directly connected to one another and another 63 members via a repeater 5 7 2 RS 485 network design and interface parameter Please ensure the correct connection i e A D must always be connected to A D of the next devices The same ...

Page 11: ...op bits 1 Handshake none Information If any matters are unclear please contact our V STE support department for control systems ventilation technology The information sheet Network structure of MODBUS R TIL08_01 contains detailed information about MODBUS 5 7 3 AM PREMIUM W Wireless Communication The type A G 247NW hand held terminal can communicate wireless with the type AM MODBUS W communications...

Page 12: ...rless channel 0 Communications range Short distance radio within buildings max 8 m typically 3 5m free ﬁeld to 25 m generally strongly dependent on interferences Type of communication Bi directional half duplex Application protocol MODBUS RTU max protocol length 125 Bytes and or 50 register Coding Proprietary through 4 digit number Network structure Point to point or point to mulit point communica...

Page 13: ...m START P ESC One moves up and down within the menu group using the arrow keys In the menu point Language display language can be selected One returns to the menu group Start using the ESC shortcut keys 6 2 Menu structure PIN 0010 STOP User Service Start Info Setting Events Base setup P ESC P ESC P ESC P ESC P ESC PIN input Frequency Set Intern1 Motor fault Mode Language Set external1 Set Intern2 ...

Page 14: ...is activated ON the service menu remains enabled after input of PIN 0010 as long as one is pressing keys If no keys are pressed for ca 15 minutes the PIN is automatically erased i e the service level is blocked To make adjustments press the P key after selecting the menu item If the previously set value starts to ash it can be adjusted with the keys and then saved with the P key To exit the menu w...

Page 15: ... band 20 0 K 2 03 Sensor KTY81 210 PT1000 E2 Temperature control with additional functions shutter and heating 2 04 1x Sensor KTY81 210 PT1000 E2 1x Sensor KTY81 210 PT1000 E3 Temperature control with two sensors comparison or average 2 05 1x Sensor KTY81 210 PT1000 E2 1x Sensor KTY81 210 PT1000 E3 Temperature control with two sensors differential temperature 3 01 Sensor MBG E2 Pressure control co...

Page 16: ... V 0 20 mA 4 20 mA signal at the E3 and GND terminals Conﬁgure E3 in Base setup For potentiometers program Analog Out 1 terminal A1 to the function 1A 10 V as factory setting IO Setup E3 Analog In factory setting 0 10 V A1 E3 GND Signal 0 10 V 10 k 16 01 2012 v_extern_poti_e3 vsd External Setpoint via external signal instead of Setpoint 1 The external Setpoint function must be activated in base se...

Page 17: ... Base setup Controller Setup IO Setup Limits Motor Setup Diagnostic PIN input 0 rpm Speed 200 rpm Set Intern1 0 Factory sett 1 01 Mode OFF PIN Protec tion 1A A Function OFF Controller function 20 sec Rampup time OTC 00012 56 15 GB Lan guage 0 0 A Motor cur rent Set Intern2 1 Sensor 1 0 10 V E2 Analog In OFF Set protec tion 0 0 V A min Level min 20 sec Rampdown time OTM 00010 56 11 OFF Reset 0 rpm ...

Page 18: ...g as no allocation has been carried out display Selection 0 10 V 0 20 mA 4 20 mA KTY PT1000 Inverting IO Setup Factory setting 0 10 V 9 1 2 Setting for operation 1 01 ECblue Setting Setting Set Intern1 Set Intern1 Setting range manual speed setting 0 rpm Max Speed Factory setting 200 rpm Set Intern2 Set Intern2 Setting Set Intern 2 e g reduced value for night operation Switch over intern 1 2 by ex...

Page 19: ...ax Speed Set Intern2 Set Intern2 Setting Set Intern2 e g reduced value for night operation Switch over intern 1 2 by external contact as long as no allocation is carried out Display IO Setup Min Speed Min Speed basic speed only when needed Setting range 0 Max Frequency Motor Setup Factory setting 0 0 Hz Active in every control mode priority by Max speed Max Speed Max Speed speed limitation only wh...

Page 20: ... In all group 2 operating modes 2 01 2 02 2 03 E2 Analog In factory set to KTY sensors type TF at terminals E2 and T2 measuring range 50 0 140 C Alternative selection sensor PT1000 to Terminals E2 and T2 Measuring range 50 0 140 C MTG 120V active sensor with 0 10 V output at terminals E2 and GND measuring range 10 120 C Alternative selection signal at terminals E2 and GND 0 10 V 0 20 mA 4 20 mA Th...

Page 21: ...ettings for operation modes 2 01 2 05 2 01 Temperature control simple 2 02 Temperature control depending on outdoor temperature Special function Sensor connection at E3 display and setting under E2 2 03 Temperature control with pre programmed additional functions heating shutter temperature monitoring 2 04 Temperature control with 2 sensors Comparison with control to higher value E3 Function set t...

Page 22: ...tion the adjusted value for manual speed is indicated alternating with the actual value Icontrol Fcontrol Basic Min Speed Min Speed basic speed only when needed Setting range 0 Max Frequency Motor Setup Factory setting 0 0 Hz Active in every control mode priority by Max speed Max Speed Max Speed speed limitation only when needed Setting range Max Frequency Motor Setup Min Speed Factory setting 50 ...

Page 23: ...roller Setup Val Set n to ON nM Motor speed S Setpoint R Pband I Actual value Example 2 Temperature control in Heating function Idealized principle diagram nM 50 100 I Min Min 0 Max 100 Min 35 Max 85 20 C S 10 K R 10 C Max 09 05 2007 v_tempcontrol_heat_nmotor vsd Controller Setup Val Set n to OFF nM Motor speed S Setpoint R Pband I Actual value Operating Instructions AM PREMIUM W model series Prog...

Page 24: ... IO Setup Pband AnalogOut Pband AnalogOut Pband AnalogOut separately adjustable range of control P band for 0 10 V output Setting range 0 102 0 K Factory setting 2 0 K Min AnalogOut Min AnalogOut Min AnalogOut Minimal output voltage Setting range 0 100 0 10 V Factory setting 0 Max AnalogOut Max AnalogOut Max AnalogOut Maximal output voltage Setting range 100 0 10 0 V Factory setting 0 0 K Example ...

Page 25: ...ample Setpoint 15 0 C Offset 5 0 K Hysteresis 2 0 K Example Setpoint 20 0 C Offset 5 0 K Hysteresis 2 0 K 10 12 14 16 18 20 22 24 26 28 30 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 min C ON ON ON ON 15 C 5 K 20 C OFF 20 C 2 K 22 C 16 03 2007 v_relais_heizen_9k_pos_offset vsd 10 12 14 16 18 20 22 24 26 28 30 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 min C ON OFF 15 C 2 K 17 C ON 20 C 5K 15 C ON 16 03 2...

Page 26: ...verted Lmt E2 max Example for display if exceeding setting Alarm Maximum alternating to the actual value display Relay K1 disengages if not inverted 9 3 Pressure control for condensers refrigeration 3 01 3 04 9 3 1 Base setup 3 01 3 04 Base setup Base setup Mode Mode Mode selection e g 3 01 E2 Analog In E2 Analog In For all Modes in Group 3 3 01 3 02 3 03 E2 Analog In factory setting to MBG 30I me...

Page 27: ... modes using 2 sensors The second analog input is thus allocated and additional function allocations are not possible With 3 03 and 3 04 E3 Function at 4E preprogrammed comparison value with control to higher value two circuit condensers Selection of the refrigerants R12 R13 R13b1 R22 R23 R32 R114 R134a R142B R227 R401 R401A R401B R402 R402A R402B R404A R407A R407B R407C R410A R500 R502 R503 R507 ...

Page 28: ...ly when needed Setting range 0 Max Frequency Motor Setup Factory setting 0 0 Hz Active in every control mode priority by Max speed Max Speed Max Speed speed limitation only when needed Setting range Max Frequency Motor Setup Min Speed Factory setting 50 0 Hz Active in every control mode Settings by Max frequency are possible but are not made Manual mode Manual mode OFF automatic control as functio...

Page 29: ...oint R Pband I Actual value Functional diagram for Mode 3 02 and 3 04 Idealized principle diagram nM 50 100 I Min 0 Max 100 35 C S 7 K R 42 C 09 05 2007 v_diagramm_302_304_c vsd nM Motor speed S Setpoint R Pband I Actual value Information The factory default presets must be adapted to match the system conditions by a competent person Operating Instructions AM PREMIUM W model series Programming L B...

Page 30: ...0 10 V 0 100 sensor measuring range Function 2E External manual operation via external signal 0 10 V Switch over between settings on the device and external manual operation via digital input IO Setup function 7D Measurement value function 7E e g for limit indication display in Info menu E3 Actual Modes 4 02 and 4 03 with two sensors The function is automatically jointly programmed in operating mo...

Page 31: ...ters Factory setting ON automatic control without function speed setting in menu Speed manual Speed manual Speed manual Manual speed setting without inﬂuence by the external signal Activation by menu Manual mode or external contact at digital input IO Setup Setting range 0 rpm Rated speed Factory setting 200 rpm For information about deactivated regulation the adjusted value for manual speed is in...

Page 32: ...ure T min Minimum temperature T Start Setpoint reducing will start below this outside temperature AT Outdoor temperature An outside temperature compensation can be activated sensor connection E2 Analog In 2 when being operated as a pressure regula tion device An optimal building climate e g can be achieved through this Through this function the set and active Setpoint1 or Setpoint2 is automaticall...

Page 33: ... input IO Setup function 7D Measurement value function 7E e g for limit indication display in Info menu E2 Actual Modes 5 02 with two sensors Modes with two sensors The function is automatically jointly programmed in operating modes using 2 sensors The second analog input is thus allocated and additional function allocations are not possible For 5 02 E3 Function at 6E preprogrammed sensor for setp...

Page 34: ...s indicated alternating with the actual value Icontrol Fcontrol Basic Min Speed Min Speed basic speed only when needed Setting range 0 Max Frequency Motor Setup Factory setting 0 0 Hz Active in every control mode priority by Max speed Max Speed Max Speed speed limitation only when needed Setting range Max Frequency Motor Setup Min Speed Factory setting 50 0 Hz Active in every control mode Settings...

Page 35: ...tion can be activated sensor connection E2 to Analog In 2 when being operated as a air volume regu lation device An optimal building climate e g can be achieved through this Through this function the set and active Setpoint 1 2 is automatically changed proportional to the measured outside temperature Info Setpoint control T Band SA T Band SA Temperature range in which the setpoint change continiou...

Page 36: ...e Function 2E External manual operation via external signal 0 10 V Switch over between settings on the device and external manual operation via digital input IO Setup function 7D Measurement value function 7E e g for limit indication display in Info menu E3 Actual 9 6 2 Settings for operation modes 6 01 Setting Setting Setpoint1 Setpoint1 Setting range in measuring range of sensor Factory setting ...

Page 37: ...mode Settings by Max frequency are possible but are not made Manual mode Manual mode OFF automatic control as function of the set parameters Factory setting ON automatic control without function speed setting in menu Speed manual Speed manual Speed manual Manual speed setting without inﬂuence by the external signal Activation by menu Manual mode or external contact at digital input IO Setup Settin...

Page 38: ...different national languages can be selected GB English D German Reset Reset Complete re start of the device Mode Mode Query of the operating mode e g 1 01 for speed controller ECblue Premium ECblue Premium Software version Modul Basic Version Basic Version software version motorcontroller SN 09303459d336 Individual unit number Operating Instructions AM PREMIUM W model series Programming L BAL E09...

Page 39: ...If E2 is in IO Setup on Busmode the value of the analog input E2 is displayed If function not active display E3 Actual If E3 is in IO Setup on Busmode the value of the analog input E3 is displayed If E3 Function 7E the value of the analog input E3 is displayed If function not active display Info for mode controller 2 01 6 01 E2 Actual Current actual value measured on the sensor 1 Depending sensor ...

Page 40: ...otection activate PIN 1234 Set protection The Settings menu for the user s basic settings Setpoint default value min max are freely accessible when using the factory settings i e without PIN If necessary these can also be protected against unauthorized modiﬁcations by using a PIN 1234 For this the settings protection must be programmed to ON The settings menu is then no longer visible without inpu...

Page 41: ...ation via relays is possible IO Setup function relay outputs Sensor 1 9 9 5 Limit Limit After allocation of a digital input IO Setup an adjustable limitation of the modulation can be activated via a digital input D1 D2 As long as no allocation has been carried out IO Setup Display Limit value max possible modulation e g speed reduction during night operation by time switch Setting range Limit n ma...

Page 42: ...up indirectly controlled picture A Analog output AnalogOut 1 in IO Setup function 5 A group control is programmed This output is employed as the default signal for a speed controller If the default signal or the regulation deviation exceeds the group 2 switch on point group 1 is reduced to n min group 2 Starting here both groups run parallel at maximum power Second group 100 energized picture B Re...

Page 43: ...nu group setting Type of control The type of control determines the method with which the controlled value behaves in case of a difference between the target and current values For this the control technology has standard algorithms which consist of a combination of three methods Selection P PID P control Proportional component proportion of the absolute deviation I control Integral component prop...

Page 44: ...emains at 0 5 9 9 11 LED Mode LED Mode For motor sizes D and G there is a status LED in the cover of the controller housing ON Status LED in ECblue active i e operating conditions are indicated by ﬂash code factory setting OFF Status LED not active i e always OFF 9 9 12 MODBUS communication watchdog The MODBUS communication watchdog deﬁnes the behaviour in case of a communication fault Watchdog Mo...

Page 45: ... to 0 V for motor fault the output signal remains for a slave controller Master Slave combination 3A proportional input E2 4A proportional input E3 5A Group control Controller Setup second group 6A Control output 2 increasing modulation at actual value Set cooling only mode 2 03 temperature controller with additional functions 7A Control output 2 incresing modulation at actual value Set Heating on...

Page 46: ...ons Activation via ﬂoating contacts a low voltage of approx 24 V DC is connected D1 Inverting Inverting D1 and D2 possible D1 Busmode With networking the digital inputs can be replaced by control over bus With mode of operation 4 03 pre setting of D1 and D2 is ON Attention Never apply line voltage to the digital input Function Description OFF no function 1D Enable remote control ON OFF 2D External...

Page 47: ...ntroller ON for closed contact factory setting Controller OFF with opened contact When inverting in reverse i e equipment OFF with closed contact 24V D1 24V D1 Digital IN 1 Digital IN 1 ON 25 06 2007 v_1d_24v_freigabe vsd OFF Attention No disconnection isolation when turned off in accordance with VBG4 6 9 10 2 3 External fault Function 2D Connecting an external alarm indication via ﬂoating contact...

Page 48: ...sd Controller 24V D1 Si 1 Signal 1 Si 2 Signal 2 For mode speed controller 1 01 Base setup for E3 Analog In 1E necessary For modes controller higher 2 01 Base setup for E3 Analog In 7E necessary as far as otherwise does not occupy 9 10 2 6 Set 1 2 or Setpoint 1 2 Function 5D Switch over between Set Intern1 and Set Intern2 for speed controller 1 01 Contact e g at ditgital input Digital In 1 dependi...

Page 49: ...st be programmed to OFF Contact e g at ditgital input Digital In 1 depending on device type at terminals D1 D1 or D1 24 V Controller 24V D1 D1 1 0 n 40 n 80 Si 40 E2 16 11 2009 v_6d_vorgabe_intern_extern_e2 vsd 1 0 Si Signal 1 Setting Set Intern1 depending on device type in Hz rpm D1 Inverting OFF Set Intern1 at opened contact Setting Extern at closed contact D1 Inverting ON Set Intern1 at closed ...

Page 50: ...c control at opened contact manual operation at closed contact D1 Inverting ON Automatic control at closed contact manual operation at opened contact 9 10 2 9 Reverse action of control function 2 01 Function 8D Switchover between Increasing modulation during increasing actual value and increasing modulation during sinking actual value The factory presets for the Control function are dependent on t...

Page 51: ... the rotary direction is reversed with an available modulation it is initially reduced to 0 disconnected and subsequently increased back to the default value Contact e g by digital input Digital In 1 for factory setting clockwise rotation D1 Invertierung OFF Clockwise at opened contact Counterclockwise at closed contact D1 Invertierung ON Counterclockwise at opened contact Clockwise at closed cont...

Page 52: ...s not suited for inﬂuencing the regulation process E2 Mode E2 Mode 0 E2 min E2 max without function factory setting 1 Offset turn 2 signal range E2 min E2 min Setting range 0 100 Factory setting 0 E2 max E2 max Setting range 0 100 Factory setting 100 E2 Mode E3 Mode 0 E2 min E2 max without function factory setting 1 Offset turn 2 signal range E2 min E3 min Setting range 0 100 Factory setting 0 E2 ...

Page 53: ...ith 80 set ting signal Si E 0 1 2 3 4 5 6 7 8 9 10 0 10 V 16 11 2009 v_e2_modus_2_prz vsd 1 Modus 2 E2 min 0 E2 max 100 100 2 E2 min 40 E2 max 100 80 60 40 20 3 E2 min 30 E2 max 90 E2 min 0 E2 max 80 4 n Modus 2 Example E2 min 30 Only with approx 30 setting signal the controller begins with approx 30 speed Example E2 max 80 Over 80 setting signal the speed is switched to 100 n speed of motor Si E ...

Page 54: ...ar to 100 modulation with 80 setting signal Hz Si E 0 1 2 3 4 5 6 7 8 9 10 0 10 V 24 09 2009 v_e1_modus_2_hz vsd 1 Modus 2 E1 min 0 E1 max 100 50 2 E1 min 40 E1 max 100 40 30 20 10 3 E1 min 30 E1 max 90 E1 min 0 E1 max 80 4 Modus 2 Example E1 min 30 Only with approx 30 setting signal the controller begins with approx 30 modulation Example E1 max 80 Over 80 setting signal the modulation is switched...

Page 55: ...he factory When selecting the mode 4 03 pressure control with outdoor temperature dependent setpoint compensation and activation by MODBUS the bus mode for E2 becomes active i e switched automatically to ON E3 Busmode 9 10 4 Function and inverting for relay outputs K1 K1 Function Various functions can be allocated to the relay outputs K1 This is preset at the factory for fault indication K1 Invert...

Page 56: ...put signal E3 For modes as controller higher 2 01 7K Setpoint Offset Deviation between actual value and setpoint to high 8K Activation of second group For modes as temperature controller with additional functions 2 03 9K Heating function Switch ON point temperature Setpoint Offset Switch OFF point Temperature around hysteresis over switch ON point 10K Cooling function Switch ON point temperature S...

Page 57: ... The start address is 0 the number of registers depends on the device If the allowable start address or number is exceeded the device answers with an exception code The description of the register is device dependent and can be requested from service for the device version concerned 9 11 Limits Limits Menu group Limits 9 11 1 Limit indication depending on modulation Controller function Following f...

Page 58: ...parate relay can be allocated independent of these settings GW E2 min Both values for E2 E2 min and E2 max can be set independent of each other and act on a relay together if correspondingly programmed If a function is activated or if a relay is allocated both settings min and max are initially at OFF Work can be carried out with one as well as with both limit indicators The same setting applies t...

Page 59: ...lay AL code in events memory 2L Is merely displayed in the events menu as message msg In the IO setup a separate relay can be allocated independent of these settings Offset 1 Offset 1 Offset 2 Both values for Offset 1 and Offset 2 can be set independent of each other and act on a relay together if correspondingly programmed If a function is activated or if a relay is allocated both settings Offset...

Page 60: ... in ECblue Motor Setup Menu group Motor Setup 9 12 1 Setting for Rampup time and Rampdown time By separate menus for Rampup time and Rampdown time an adjustment is possible to individual system conditions This function is switched behind the actual controller function Rampup time Rampup time Time setting in which the automatic controller output from 0 to 100 rises Setting range 0 250 sec Factory s...

Page 61: ...epending on device type in Hz rpm Suppression1 Factory setting no suppression active OFF Suppression1 Range1 min Setting for Range1 min Setting range Shutdown Freq Range 1 max Range1 min Range1 max Setting for Range1 max Setting range Range 1 max Max Frequency Range1 max Suppression2 Identical procedures for Suppression2 and Sup pression3 as far as desired etc 9 13 Motor Setup for AM PREMIUM in Fc...

Page 62: ...s generally achieved through this In systems in which high dynamics are required switchover to a linear characteristic must take place Generally speaking if the load characteristic is not known as a deﬁnite value the linear characteristic should be set In the case of linear characteristic curves the motor achieves full torque throughout the entire speed range For this a thermal overload of the mot...

Page 63: ...utput voltage and speed using suitable measuring instruments The factory set values are for voltage controllable external rotor motors with 400 V 50 Hz After veriﬁcation of the motor speciﬁcations adjustments are to be adapted if applicable Motor rated voltage see Rating plate Setting Edgefrequency Setting Max Frequency 3 400 V 50 Hz 48 5 Hz 50 Hz 3 400 V 50 60 Hz 48 5 Hz 60 Hz 3 400 V 60 Hz 57 Hz...

Page 64: ...ance with the connection diagram the standard rotary direction RIGHT CW results under factory settings A change of direction is feasible by exchanging the phase sequence in the motor connection or through reprogramming Rotat Direction By selection of the parameter Direction of rotation and following pressing the P key the direction of rotation can changed to CCW for anti clockwise CCW direction of...

Page 65: ... sec factory setting 5 10 sec depending on device type DC brake level DC brake level Direct current level generated for braking The higher this value the greater the braking effect The setting DC brake level refers in to the value set in MotorRated Curr Setting range 25 50 75 100 Factory setting 25 The setting is dependent on the size of the fan motor Attention Too high values can lead to a consid...

Page 66: ...point R Pband D Speed controller setting signal P P controller control deviation Setting depending on device type in Hz rpm Suppression1 Factory setting no suppression active OFF Suppression1 Range1 min Setting for Range1 min Setting range Shutdown Freq Range 1 max Range1 min Range1 max Setting for Range1 max Setting range Range 1 max Max Frequency Range1 max Suppression2 Identical procedures for ...

Page 67: ...applied mains voltage is lower e g 3 230 V motor on 3 400 V mains Verify the output voltage using suitable measuring instruments Setting range 0 500 V Factory setting 400 V 9 14 3 Adjustment of the U f curve Attention Settings for U f characteristic may only be made when no motor modulation is present Edgefrequency Edgefrequency The maximum output voltage is attained during break edge frequency Ad...

Page 68: ... linear curve pre programmed In the case of linear characteristic curves the motor achieves full torque throughout the entire speed range For fans operation a optimal speed control is generally achieved through this Switching over to square characteristic curve only permisible in fans and pumps with square torque moment might make sense in order to reduce the electromagnetic motor noises UF square...

Page 69: ...ring the initial commissioning To do this note the direction of the arrow on the fan housing We will not be responsible under any circumstances for warrantee for damage caused because the direction of rotation is wrong When connected in accordance with the connection diagram the standard rotary direction RIGHT CW results under factory settings A change of direction is feasible by exchanging the ph...

Page 70: ...iated before modulation after has it returned to 0 The suitable adjustments depend on the centrifugal force of the motor and the conditions in the installation 2 Special function brakes before stop as soon as modulation 0 The motor does not run out up to stop The motor is braked actively as soon as no modulation is present Setpoint 0 or Enable OFF Test required The min speed adjustment must be set...

Page 71: ...vermodulation the appropri ate instructions in the motor or fan documentation must be observed Overmodulation OFF Overmodulation switched off factory setting ON Overmodulation switched on Attention In operation with overmodulation you must make sure that resonance vibrations cannot increase Speed ranges frequencies can be faded out in the following settings The notes on mechanical vibrations and o...

Page 72: ...tpoint R Pband D Speed controller setting signal P P controller control deviation Setting depending on device type in Hz rpm Suppression1 Factory setting no suppression active OFF Suppression1 Range1 min Setting for Range1 min Setting range Shutdown Freq Range 1 max Range1 min Range1 max Setting for Range1 max Setting range Range 1 max Max Frequency Range1 max Suppression2 Identical procedures for...

Page 73: ...ctual 30 0 C 30 0 C 10 0 bar 9 5 C 21 0 C 21 0 C Setpoint1 20 0 C 5 0 C 0 0 C 12 0 bar 35 0 C 12 0 bar 35 0 C 100 Pa 530 m3 h 0 50 m s Setpoint control only 4 02 4 03 5 02 100 Pa 530 m3 h Speed 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm Motor current 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A Set external1 0 rpm Msco OFF OFF OFF OFF OFF OFF OFF OFF Setting Set Intern1 200 rpm...

Page 74: ...nts Base setup Mode 1 01 2 01 2 03 2 04 2 02 2 05 3 01 3 02 3 03 3 04 4 01 4 02 4 03 5 01 5 02 6 01 E2 Analog In 0 10 V KTY KTY KTY 0 30 MBG 0 30 MBG DSG200 DSG200 0 1 MAL E2 Refrigerant only 3 02 and 3 04 R503 R503 E2 K Factor 75 E2 Min E2 Max E2 Decimals E2 Unit E2 Offset 0 0 K 0 0 K 0 0 K 0 0 bar 0 0 K 0 0 bar 0 0 K 0 0 Pa 0 0 Pa 0 0 m s E3 Function OFF OFF 2 04 4E OFF 5E OFF 4E 4 02 4 03 6E 5 ...

Page 75: ...0 50 50 KI 50 50 50 50 50 50 50 50 KD 50 50 50 50 50 50 50 50 TI 0 0 0 0 0 0 0 0 LED Mode ON ON ON ON ON ON ON ON ON Watchdog Mode 0 0 0 0 0 0 0 0 0 Watchdog Time 0 sec 0 sec 0 sec 0 sec 0 sec 0 sec 0 sec 0 sec 0 sec Watchdog Speed 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm IO Setup A Function 1A 1A 2 03 6A 1A 1A 1A 1A 1A 1A 1A A min 0 0 V 0 0 V 0 0 V 0 0 V 0 ...

Page 76: ... 1K K1 Inverting OFF OFF OFF OFF OFF OFF OFF OFF OFF Bus Address 247 247 247 247 247 247 247 247 247 Addressing OFF OFF OFF OFF OFF OFF OFF OFF OFF UART Baudrate 19200 19200 19200 19200 19200 19200 19200 19200 19200 UART Mode 8E1 8E1 8E1 8E1 8E1 8E1 8E1 8E1 8E1 Limits Level Function OFF OFF OFF OFF OFF OFF OFF OFF OFF Level min Level max Level Delay Lmt E2 Function OFF OFF 2 03 1L OFF OFF OFF OFF ...

Page 77: ...5 V 415 V 415 V 415 V 415 V 415 V 415 V 415 V 415 V Line voltage 240 V 240 V 240 V 240 V 240 V 240 V 240 V 240 V 240 V Heatsink 28 8 C 28 8 C 28 8 C 28 8 C 28 8 C 28 8 C 28 8 C 28 8 C 28 8 C Capacitor 29 5 29 5 29 5 29 5 29 5 29 5 29 5 29 5 29 5 E2 KTY 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C E2 Current 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA E2 Voltage...

Page 78: ...C 21 0 C 21 0 C Setpoint1 20 0 C 5 0 C 0 0 C 12 0 bar 35 0 C 12 0 bar 35 0 C 100 Pa 530 m3 h 0 50 m s Setpoint control only 4 02 4 03 5 02 100 Pa 530 m3 h Frequency 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz Motor current 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A Set external1 0 0 Hz Msco OFF OFF OFF OFF OFF OFF OFF OFF Setting Set Intern1 50 0 Hz Set Intern2 Setpoi...

Page 79: ...1 2 01 2 03 2 04 2 02 2 05 3 01 3 02 3 03 3 04 4 01 4 02 4 03 5 01 5 02 6 01 E2 Analog In 0 10 V KTY KTY KTY 0 30 MBG 0 30 MBG DSG200 DSG200 0 1 MAL E2 Refrigerant only 3 02 and 3 04 R503 R503 E2 K Factor 75 E2 Min E2 Max E2 Decimals E2 Unit E2 Offset 0 0 K 0 0 K 0 0 K 0 0 bar 0 0 K 0 0 bar 0 0 K 0 0 Pa 0 0 Pa 0 0 m s E3 Function OFF OFF 2 04 4E OFF 5E OFF 4E 4 02 4 03 6E 5 02 6E OFF E3 Analog In ...

Page 80: ...0 50 50 50 50 50 50 KD 50 50 50 50 50 50 50 50 TI 0 0 0 0 0 0 0 0 LED Mode ON ON ON ON ON ON ON ON ON Watchdog Mode 0 0 0 0 0 0 0 0 0 Watchdog Time 0 sec 0 sec 0 sec 0 sec 0 sec 0 sec 0 sec 0 sec 0 sec Watchdog Speed 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz IO Setup A Function 1A 1A 2 03 6A 1A 1A 1A 1A 1A 1A 1A A min 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 0 V 0 ...

Page 81: ...OFF OFF OFF OFF OFF OFF OFF OFF Bus Address 247 247 247 247 247 247 247 247 247 Addressing OFF OFF OFF OFF OFF OFF OFF OFF OFF UART Baudrate 19200 19200 19200 19200 19200 19200 19200 19200 19200 UART Mode 8E1 8E1 8E1 8E1 8E1 8E1 8E1 8E1 8E1 Limits Level Function OFF OFF OFF OFF OFF OFF OFF OFF OFF Ausst min Level max Level Delay Lmt E2 Function OFF OFF 2 03 1L OFF OFF OFF OFF OFF OFF OFF GW E2 min...

Page 82: ...OFF OFF Range2 min Range2 max Suppression3 OFF OFF OFF OFF OFF OFF OFF OFF OFF Range3 min Range3 max Icontrol Basic Motor Setup MotorRatedCurr 5 0 A 5 0 A 5 0 A 5 0 A 5 0 A 5 0 A 5 0 A 5 0 A 5 0 A MotorRatedVolt 400 V 400 V 400 V 400 V 400 V 400 V 400 V 400 V 400 V Edgefrequency 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz Max Frequency 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50...

Page 83: ...mA 9 0 mA E2 Voltage 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V E3 KTY 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C 20 0 C E3 Current 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA 9 0 mA E3 Voltage 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V 4 0 V D1 OFF OFF OFF OFF OFF OFF OFF OFF OFF D2 OFF OFF OFF OFF OFF OFF OFF OFF OFF K1 OFF OFF OFF OFF OFF OFF OFF OFF OFF...

Page 84: ...d controller 1 01 5D Switch over Set Intern1 Set Intern2 6D Switch over Intern Extern For modes as controller from 2 01 5D Switch over Setpoint1 Setpoint2 6D Switch over Intern Extern 7D Switch over automatic control Speed manual 8D Switch over control function e g heating cooling 10D Reset 11D Setting Max Speed ON OFF 13D Switch over direction of rotation right left 14D Freeze function maintain m...

Page 85: ...on 5K Limit E2 When over or falling below limits for input signal E2 6K Limit E3 When over or falling below limits for input signal E3 For modes as controller from 2 01 7K Setpoint Offset Deviation between actual value and setpoint to high 8K Group control Switching on fans depending on modulation For modes as temperature controller with additional functions 2 03 9K Heating function Switch ON poin...

Page 86: ...ime M Motor The time counting runs as soon as a modulation of the controller is present DC Voltage For 1 types ZK voltage constant at approx 400 V The PFC Power Factor Controller makes it mostly independent of the mains voltage DC Voltage For 3 types The intermediate circuit voltage without load is the peak value of the input voltage In a three phase supply network with 400 V an intermediate circu...

Page 87: ...ed ON terminals D1 24 V not bridged D2 Status digital input 2 Digital In 2 OFF terminals E1 24 V bridged ON terminals D2 E2 24 V not bridged K1 OFF relay K1 de energized terminals 11 14 not bridged ON relay K1 energized terminals 11 14 bridged Operating Instructions AM PREMIUM W model series Diagnostics menu L BAL E095 GB 1618 Index 006 Part No 87 90 ...

Page 88: ...Input KTY 81 210 PT 1000 KTY 81 210 PT 1000 0 10 V Ri 100 kΩ 0 20 mA Ri 250 Ω 4 20 mA Ri 250 Ω MODBUS RS 485 Information The full connection diagram for the terminating device is a combination of the connection diagram of the module plus the connection diagram of the device in which the module is installed appropriate operating instructions Operating Instructions AM PREMIUM W model series Enclosur...

Page 89: ...control 42 H Holding Registers 57 I I component 43 K K Factor 33 L Limit 41 Limits 57 linear characteristic 62 linear curve 68 M MAL1 MAL10 36 Maximum frequency 62 67 MBG 30I MBG 50I 26 Minimum speed cut off 42 MODBUS 10 Mode 15 motor noises 69 O output voltage 62 67 outputs 0 10 V 8 P P component 43 pin code 37 PIN input 37 PIN protection 40 PT1000 8 R Rampdown time 60 64 68 Rampup time 60 64 68 ...

Page 90: ...for control systems ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany www ziehl abegg com If you make returns for inspections or repairs we need certain information in order to facilitate focused trouble shooting and fast repair Please use our repair ticket for this It i...

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ZIEHL-ABEGG AM-PREMIUM, Operating Instructions Manual

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