Zeversolar Zeverlution 1000S Assembly, Installation And Operating Instructions Download Page 60

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Installation and Operating Instructions V03

10.4 Safety regulations

Protective devices

Zeverlution

1000S

Zeverlution

1500S

Zeverlution

2000S

Zeverlution

3000S

DC isolator

○

PV iso / Grid monitoring

●

DC reverse polarity
protection / AC short- circuit
current capability

●

Residual current
monitoring(GFCI) function

●

Earth Fault Alarm

cloud based, audible and visible(AU)

Protection class (according
to IEC 62103) / overvoltage
category (according to IEC
60664-1)

I / II(DC), III(AC)

Internal overvoltage
protection

Integrated

DC feed-in monitoring

Integrated

Islanding protection

Integrated

EMC immunity

EN61000-6-1, EN61000-6-2

EMC emission

EN61000-6-3, EN61000-6-4

Utility interference

EN61000-3-2, EN61000-3-3

●

—Standard

○

—Optional -—N/A

Summary of Contents for Zeverlution 1000S

Page 1: ......

Page 2: ...bols on the label 10 2 5 Basic safety protection 11 3 Unpacking 12 3 1 Scope of delivery 12 3 2 Checking for transport damage 12 4 Mounting 13 4 1 Ambient conditions 13 4 2 Selecting the mounting loca...

Page 3: ...ctors 31 5 5 4 Connecting the PV array 32 6 Communication 33 6 1 System monitoring via RS485 33 6 2 System monitoring via Ethernet 37 6 3 System monitoring via WiFi 38 6 4 Inverter demand response mod...

Page 4: ...54 10 Technical Data 56 10 1 DC input data 56 10 2 AC output data 57 10 3 General data 58 10 4 Safety regulations 59 10 5 Efficiency 61 10 6 Power reduction 65 10 7 Tools and torque 67 11 Troubleshoo...

Page 5: ...aintenance of the following Zeversolar inverters Zeverlution 1000S Zeverlution 1500S Zeverlution 2000S Zeverlution 3000S Observe all documentation that accompanies the inverter Keep them in a convenie...

Page 6: ...installation and operation of the inverter NOTICE indicates a situation which if not avoided can result in property damage CAUTION indicates a hazardous situation which if not avoided can result in mi...

Page 7: ...ing capacitance does not exceed 1 0 F 5 When the PV modules are exposed to sunlight a DC voltage is supplied to this equipment 6 When designing the PV system ensure that the values comply with the per...

Page 8: ...not touch non insulated cable ends Do not touch the DC conductors Do not touch any live components of the inverter Have the inverter mounted installed and commissioned only by qualified persons with t...

Page 9: ...trings Possible damage to health as a result of the effects of electromagnetic radiation Please maintain a distance of at least 20cm from the inverter when it is in operation Risk of injury due to hot...

Page 10: ...onent Damage to the seal of the cover in sub zero conditions If you open the cover in sub zero condition the sealing of the cover can be damaged This can lead moisture entering the inverter Do not ope...

Page 11: ...complies with the requirements of the applicable EC guidelines Certified safety Product is TUV tested and complies with the requirements of the German Equipment and Product Safety Act RCM Mark The pro...

Page 12: ...ction We provide the following safety protection 1 Over voltage under voltage protection 2 Over frequency under frequency protection 3 Over temperature monitoring 4 Residual current monitoring 5 Insul...

Page 13: ...air E Documentation 1 set F WiFi antenna 1 piece optional G Smart meter Connector 1 piece optional One spare part for cover mounting A B C D E F G Carefully check all of the components in the carton I...

Page 14: ...ter in areas where it cannot be touched inadvertently 3 Ensure good access to the inverter for installation and possible service 4 To make sure that heat can dissipate observe the following minimum cl...

Page 15: ...he inverter to direct sunlight rain and snow to ensure optimal operation and extend service life 8 The mounting method location and surface must be suitable for the inverter s weight and dimensions 9...

Page 16: ...mount the inverter horizontally 4 Mount the inverter at eye level to make it easy to operate and to read the display 5 The electrical connection area must point downwards Danger to life due to fire or...

Page 17: ...teady to avoid tilted holes 2 After drilling holes in the wall place two screw anchors into the holes then attach the wall mounting bracket to the wall using the self tapping screws and washers delive...

Page 18: ...t it is securely in place 5 Push the inverter as far as possible and attach it to both sides of the wall bracket using the M5 screws If a second protective conductor is required in installation site g...

Page 19: ...live components of the inverter Touching the DC conductors or the live components can lead to lethal electric shocks If you disconnect the DC connectors from the inverter under load an electric arc m...

Page 20: ...e able to safely disconnect the open circuit voltage of the PV array plus a safety reserve of 20 Install a DC switch to each PV string to isolate the DC side of the inverter We recommend the following...

Page 21: ...ction area Object Description A DC SWITCH optional switch on or off for PV load B DC input plug in connector to connect the strings C COM connect the monitoring device with network cable D ANT optiona...

Page 22: ...ed conductors approx 12 mm D Stripping length of the outer sheath of AC cable approx 70 mm Larger cross sections should be used for longer cables Cable design The conductor cross section should be dim...

Page 23: ...etc 5 4 2 Grid connection Damage to the seal of the cover in sub zero conditions If you open the cover in sub zero condition the sealing of the cover can be damaged This can lead moisture entering th...

Page 24: ...re than PE 4 Route the AC cable into the inverter through the M20 cable gland 5 If necessary slightly loosen the swivel nut of the cable gland 6 Insert bared conductor into the cord end terminal and c...

Page 25: ...the screw terminal with N sign and tighten the screw Insert the L conductor brown or black into the screw terminal with L sign and tighten the screw 8 Make sure the insulated conductors are securely c...

Page 26: ...ounding conductor into the terminal lug and crimp the contact 2 Align the plain washer the terminal lug with the grounding conductor and the ground washer on the screw The teeth of the ground washer m...

Page 27: ...tects the current difference between the neutral conductor and the line conductor If the current difference increases suddenly the inverter disconnects from the grid The function of the all pole sensi...

Page 28: ...uit breakers with load switch functionality for load switching The selection of the circuit breaker rating depends on the wiring design wire cross section area cable type wiring method ambient tempera...

Page 29: ...n the scope of delivery The positive connection cables of the PV modules must be equipped with the positive DC connectors The negative connection cables of the PV modules must be equipped with the neg...

Page 30: ...on 2 5 mm to 6 mm Number of conductors at least 7 Nominal voltage at least 600V Proceed as follows to assemble each DC connector 1 Strip 12 mm off the cable insulation 2 Route the stripped cable all t...

Page 31: ...the chamber of the clamping bracket the cable is correctly positioned Proceed to step 5 If the stranded wires are not visible in the chamber the cable is not correctly positioned Release the clamping...

Page 32: ...the DC connector apart 4 Release the clamping bracket To do so insert a flat blade screwdriver blade width 3 5 mm into the clamping bracket and lever it open 5 Remove the cable Danger to life due to...

Page 33: ...that the open circuit voltage of the PV array does not exceed the maximum DC input voltage of the inverter 6 Connect the assembled DC connectors to the inverter until they audibly snap into place 7 En...

Page 34: ...length of the network cable should not exceed 1 000 m The monitoring system layout for inverters is as follows The ZeverCom ZeverManager connects to the inverter via the RJ45 interface and it connects...

Page 35: ...verter due to moisture and dust penetration If the cable gland are not mounted properly the inverter can be destroyed due to moisture and dust penetration All the warranty claim will be invalid Make s...

Page 36: ...e the filler plug from the cable gland and keep it well If there is only one network cable please keep a filler plug in the remaining hole of the sealing ring against water ingress 3 Current pin assig...

Page 37: ...ger or another communication device via the above mentioned network cable 6 Press the sealing ring with the network cable into the cable gland and then tighten the swivel nut firmly torque 2 5 3 0Nm M...

Page 38: ...rk cable please refer to the relative instruction at section 6 1 The inverter obtains an IP address from the router via DHCP automatically and shows it on the display The time it takes to connect to t...

Page 39: ...unting the antenna Take the antenna included in the scope of delivery Tighten the antenna into the WIFI connection port by hand Make sure the antenna is securely connected 1 Open your mobile device or...

Page 40: ...ge www zeversolar com 6 This page shows the WiFi SSID and password information you can change the SSID and WiFi password accordingly default password is zeversolar To ensure highest security of your s...

Page 41: ...re than 60 reactive power DRM 4 Increase power consumption subject to constraints from other active DRMs DRM 5 Do not generate power DRM 6 Do not generate at more than 50 of rated power DRM 7 Do not g...

Page 42: ...et on the upper circuit board ComBox 4 Connect the inverter to DRED via the above mentioned network cable 5 Press the sealing ring with the network cable into the cable gland and then tighten the swiv...

Page 43: ...bol A and B When doing so ensure the conductors are plugged completely into the terminal up to the insulation 3 Route the cable into inverter through the cable gland referring to the network cable con...

Page 44: ...lution inverters can communicate with Solarlog or Meteocontrol in other words you can use Solarlog or Meteocontrol to monitor Zeverlution inverters For more information please refer to their user manu...

Page 45: ...rol button and display messages and the language and safety regulation settings 7 1 Overview of the control panel The inverter is equipped with a text display three LEDs indicators and a control butto...

Page 46: ...line display ComBox IP addr it will show 0 0 0 0 without Combox and bottom display state that connect ZeverCloud or not Line 1 State information E today Daily energy E total Energy generated since th...

Page 47: ...ected information until you press the button again or the operating state of the inverter changes To save power the backlight of the display turns off automatically after 10s Press the button again to...

Page 48: ...voltage and frequency are normal Reconnect The inverter is checking feed in conditions after the last fault has been solved Normal Normal The inverter is feeding energy into grid normally fault 1 SCI...

Page 49: ...nsulation inside the inverter has failed 40 Over Temp The internal temperature exceeds the permitted value 41 Vac differs for M S A different value of grid voltage has been detected by the master and...

Page 50: ...German Press the button for approx 5s at the entry of Set Language to enter the language menu and select the language The display will switch to current state information automatically and the languag...

Page 51: ...scroll through the different safety regulations showing on the screen will constantly change For example if you choose the safety regulation for the Netherlands press the control key until the LCD di...

Page 52: ...ed DC voltage Check the polarity of the DC voltage make sure the DC voltage has the correct polarity Check the PV array s insulation to ground with a multimeter make sure that the insulation resistanc...

Page 53: ...echanical checks to ensure the inverter is waterproof Make sure the inverter has been correctly mounted with wall bracket Make sure the cover has been correctly mounted Make sure the communication and...

Page 54: ...age the inverter is waiting for sufficient DC input voltage and cannot feed power into the grid Checking When the initial voltage of the strings exceeds the start up DC input voltage the inverter will...

Page 55: ...ent is present in the DC cables 4 Release and remove all DC connectors Insert a flat blade screwdriver or an angled screwdriver blade width 3 5 mm into one of the slide slots and pull the DC connector...

Page 56: ...Unscrew the screws of the screw terminal blocks and the swivel nut of the M20 cable gland remove the AC cable 9 Secure the cover torque 2 2 2 5 Nm using a screwdriver T25 Damage to the inverter due t...

Page 57: ...rlution 1500S Zeverlution 2000S Zeverlution 3000S DC convertible power cos 1 1150W 1750W 2350W 3150W Max input voltage 500V 600V MPP voltage range 70 450V 70 520V Rated input voltage 360V Min start vo...

Page 58: ...000 VA Nominal AC voltage range 220V 230V 240V 180V 280V AC power frequency range 50 60 5Hz Rated power frequency rated grid voltage 50Hz 230V Max output current 5 5A 7 5A 10A 15A Power factor rated p...

Page 59: ...Noise emission typical 15 dB A 1m Installation indoor outdoor Mounting information wall mounting bracket DC connection technology SUNCLIX AC connection technology screw clamp terminal Operating tempe...

Page 60: ...apability Residual current monitoring GFCI function Earth Fault Alarm cloud based audible and visible AU Protection class according to IEC 62103 overvoltage category according to IEC 60664 1 I II DC I...

Page 61: ...egrated NS protection can be changed with a password The displacement factor cos phi value is not necessary to be adjustable if the power generation system SAmax 3 68KVA and was set to 1 as default in...

Page 62: ...graphically In all cases the efficiency refers to the standardized power output Pac Pac r according to EN 50524 VDE 0126 13 2008 10 cl 4 5 3 Notes Values are based on rated grid voltage cos phi 1 and...

Page 63: ...62 Installation and Operating Instructions V03 Efficiency curve Zeverlution 1500S Efficiency Max efficiency European weighted efficiency 97 1 96 4 MPPT efficiency 99 50...

Page 64: ...Installation and Operating Instructions V03 63 Efficiency curve Zeverlution 2000S Efficiency Max efficiency European weighted efficiency 97 2 96 6 MPPT efficiency 99 50...

Page 65: ...64 Installation and Operating Instructions V03 Efficiency curve Zeverlution 3000S Efficiency Max efficiency European weighted efficiency 97 4 97 MPPT efficiency 99 50...

Page 66: ...rameters including ambient temperature and input voltage grid voltage grid frequency and power available from the PV modules This device can decrease power output during certain periods of the day acc...

Page 67: ...duction with increased ambient temperature Zeverlution 2000S Power reduction with increased ambient temperature Zeverlution 3000S The power reduction curve is tested at normal air pressure Different a...

Page 68: ...t Socket wrench Open end of 30 Swivel nut of M25 cable gland Hand tight Open end of 24 Swivel nut of M20 cable gland Hand tight Open end of 15 Swivel nut of sunclix connector 2 0Nm Open end of 10 Hex...

Page 69: ...e service 33 Check the grid frequency and observe how often major fluctuations occur If this fault is caused by frequent fluctuations try to modify the operating parameters after informing the grid op...

Page 70: ...therwise make a visual inspection of all PV cables and modules Make sure the grounding connection of the inverter is reliable If this fault occurs often contact the service 40 Check whether the airflo...

Page 71: ...switch annually Perform cleaning by cycling the switch to 1 and 0 positions 5 times The DC switch is located at the lower left of the enclosure 12 2 Cleaning the heat sink Clean the heat sink with com...

Page 72: ...ot dispose the Zeverlution inverter with normal domestic waste 14 Warranty The factory warranty card is enclosed with the package please keep well the factory warranty card Warranty terms and conditio...

Page 73: ...you with the necessary assistance Inverter device type Inverter serial number Type and number of connected PV modules Error code Mounting location Installation date Warranty card Jiangsu Zeversolar Ne...

Page 74: ......

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