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Zetor Proxima CL 80, Operator'S Manual

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Reversion lever pin

Technical maintenance of the tractors after a general overhaul of the main groups

Run in the tractor after a general overhaul in accordance with the instructions for running in a new tractor.
Perform the maintenance in the same way as with a new tractor.

Disassemble the left side cover of the control panel.
Disassemble the lock ring (1) of the reversion lever pin.

Partly push out the reversion lever towards the instrument

panel.

Lubricate reversion lever pin with lubricating oil.Push the

reversion lever back and secure with the lock ring (1).

PCLPN094

TRACTOR MAINTENANCE

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Summary of Contents for Proxima CL 80

Page 1: ...OPERATOR S MANUAL PROXIMA CL 03 2018 Tractor is Zetor Since 1946 80 90 100 110...

Page 2: ...and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work If you observe the rules of tractor operation and maintenance and driving safety your new trac...

Page 3: ...2...

Page 4: ...g system 27 Windshield washer tank 28 Washer nozzle 28 The liquid reservoir for control of the clutch 28 Trailer brakes 28 Hydrostatic steering 29 Air cleaner 29 Cab filtration 29 Hitches 30 Inspectio...

Page 5: ...el tank 54 Fuel tank drain plug 54 Instrument panel 55 Instrument panel signal lamps 55 Instrument panel instruments 56 Instrument panel buttons 56 Display description 57 Display change of display 58...

Page 6: ...rs 84 One hose and two hose brakes 85 One hose brakes 85 Two hose brakes 85 Hydraulic brakes of trailers 86 Connecting and disconnecting quick couplings of trailer hydraulic brakes 86 The socket for c...

Page 7: ...Controlling the inner hydraulic circuit 112 Free floating position 112 Adjustable stop 112 Hydraulic system sensitivity control 113 Position regulation of the lifting of the rear three point hitch 113...

Page 8: ...ce 143 Alternator 143 Alternator maintenance 144 Electric installation overload 144 Fuse panels 145 Checking the adjustment of the front grill headlights 149 Adjusting the front grill headlights 149 L...

Page 9: ...the hoses of hydrostatic steering 170 Replacing coolant 170 Check and replacement of oil in gearbox axle drive and rear axle portals 171 Drainage and inspection holes 171 Oil replacement in gear syste...

Page 10: ...city of rear tires 191 Permitted combinations of wheels for tractors 192 Lifting force of the three point hitch 193 Power 193 Tensile force 193 Tractor travel speed km h 194 Tractor equipped with sync...

Page 11: ...10...

Page 12: ...mber 4 Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below Tractor type Tra...

Page 13: ...The right left front and back indications refer to the driving direction of the tractor PCLP18N002 LOCATION OF SERIAL NUMBERS 12...

Page 14: ...ticularly careful in these situations This symbol is used to indicate the parts of the instructions for use related to the environmental protection Or the parts describing handling of hazardous wastes...

Page 15: ...n underway Three point hitch lowering speed control DPF filter clogged Hydraulic oil filter Diesel particulate filter regeneration disable inhibit Force regulation Transmission failure Rockshaft raise...

Page 16: ...intermittent Fuel Windscreen washer and wiper Hourmeter Rear window wiper Total distance covered Rear window heating Distance covered by the tractor since the last reset of the value Exterior rear vi...

Page 17: ...the clutch pedal fully depressed Life hazard when starting by means of short circuiting the starter terminals z The key in the switch box must be in the I position z When heating the engine with the e...

Page 18: ...bility 12 with tractors with front drive axle z Respect the total permissible weight of the tractor and trailer specified on the data plate of the tractor or on the rear wheel mudguard z Do not use th...

Page 19: ...te of the tractor z Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine implement z Before putting the tractor in motion make...

Page 20: ...e tractor z At tractor equipped with reversor gear shift the reversor lever into forward drive position With stopped engine only z All work connected with refuelling cleaning lubricating and adjusting...

Page 21: ...f work or before a meal you should wash yourself with a mild agent and treat your hands with a suitable ointment or cream z When connecting and disconnection quick couplers of the hydraulic circuits u...

Page 22: ...ation connection of other electric appliances are permissible due to its possible overloading z The values of the electric installation are Nominal voltage 12 V Grounded minus pole pole z Using starti...

Page 23: ...rbidden Using the seat for front passenger during the work with a tractor e g during the work on the fields is explicitly forbidden The use of safety belt on front passenger s seat is governed by vali...

Page 24: ...on Delegated Regulation EU No 1322 2014 Annex XIV The value a wS is a modified value of the effective acceleration balanced according to vibration movement The following table is valid for all type se...

Page 25: ...PS conditions Tractors ZETOR supplied already from production with front end loader are equipped with cab roof according to point 2 From safety reasons series ZETOR tractors supplied without front end...

Page 26: ...bserve special instructions related to accidents prevention and general rules related to technical safety la bour medicine labour hygiene and regulation defining operation on roads z The manufacturer...

Page 27: ...an be mounted to ZETOR tractors In case of additional assembly of further tractor equipment for working in the woods full responsibility is borne by the supplier and manufacturer of the protective str...

Page 28: ...e oil dip stick check the oil quantity in the engine and then check the connection of the engine lubrication system for leaks Maintain the oil level between the dipstick marks PCLPN006 Check the conne...

Page 29: ...ter 0 8 mm PCLPN009 Check tightness of the liquid control of the clutch and amount of the liquid in the equalizing vessel The liquid reservoir for control of the clutch is located on the left in front...

Page 30: ...ont mounted implements or in a dusty environment every 100 engine hours always when the relevant instrument panel light is on See the chapter Maintenance instructions PCLNN071 Check and if necessary c...

Page 31: ...n of the hitching and attachment systems of the tractor and trailer PCLPN014 After working with front mounted implements Check the leakage of the connections of the front three point hitch control ext...

Page 32: ...lue Check and if necessary retighten the bolts of the front and rear wheels Never drive with loose wheel bolts PCLPN015 After starting the engine check whether the hydrostatic steering failure engine...

Page 33: ...NOTES 32...

Page 34: ...onto a handle Take greater care in the area of gears lever and manual fuel control lever PCLPN017 Left cabin door is lockable from the outside Right door of the cabin are equipped only with a button...

Page 35: ...sed window PGPPN143 The window is secured in the partly open position with a plastic latch You can open the door by lifting the latch towards yourself upwards and pushing it into the groove Then the w...

Page 36: ...right mudguard PGPPN121 The tools box is located on the right side of the driver s seat PGPPN122 The following parts are placed on the right rear panel 1 two pin socket 12V pole is marked in red 2 lig...

Page 37: ...orking field PCLPN021 Aggregation opening serves for cabelling or Bowden control of aggregated tools placement Pull to protrude the part of sealing of rear window in upward direction Put the aggregate...

Page 38: ...t Passenger s seat to be tilted out in the direction of an arrow 1 upward Locking of the seat is done automatically Seat tilting Lift the passenger s seat in the direction of an arrow 2 pull the lever...

Page 39: ...control after releasing the control the height of the armrest can be adjusted after tightening the control the armrest adjustment is locked 7 Seat vibration absorption control moving the control upwa...

Page 40: ...opposite direction than shown by the arrow PCLPN023 Tilting column of steering wheel enables variable setting of position of the steering wheel both in terms of angle and height Height setting of stee...

Page 41: ...ion switch PGPPN125 a heating valve closed b heating valve opened PGPPN126 0 ventilator off 1 slowly run of ventilator 2 medium run of ventilator 3 maximum run of ventilator PGPPN127 To switch the air...

Page 42: ...the cab area and blown back into the cab internal air circulation for quick temperature adjustment in the cab In this position the air intake from the outside of the cab is completely closed and an ov...

Page 43: ...on the air conditioning system with the switch C 4 Switch on the internal air circulation with the switch D the diode under the switch is on 5 Adjust the air vents at the desired angle so that the peo...

Page 44: ...ssure in the cab Note When the tractor is in operation the fan should draw air from the outside of the cab through filters to ensure overpressure in the cab Do not use internal air circulation When sp...

Page 45: ...r the angle of approx 45 towards the windshield Direct the side outlets 2 under the angle of approx 45 to the cab corners After defrosting of the front windshield direct the side outlets to the side g...

Page 46: ...pressed air DANGER Replace the active carbon filter every 200 hours or 36 months date of production is given on the filter If you happen to smell pesticides in the cabin replace the filter immediately...

Page 47: ...iper The windshield washer is activated after pressing the switch of the front double speed wiper located on the right column of the cabin The maximum time of continuous operation of the washer pump i...

Page 48: ...mn off on The function of the work headlight is indicated with the activated symbol on the switch e switch of the warning lights f button of the front driving axle More information in chapter DRIVING...

Page 49: ...lights is signalized by interrupted blinking control on the dashboard PGPPN020 a roof lights on b roof lights off The switch controls the illumination in the grill or in the roof of the cabin of the...

Page 50: ...via the key is disconnected The key can be removed PCLPN035 The voltage is connected to all the equipment excluding starter The key is in this position with the engine running PCLPN036 Starter and sup...

Page 51: ...engine within range A to B PGPP013 1 Travel clutch pedal 2 Foot operated service brake pedals connected by latch 3 Foot throttle pedal PGPPN023 Main gearshift lever The gearshift lever handle is orang...

Page 52: ...tractor is equipped with the reductor of crawling speeds the reversing lever is not mounted PGPPN025 a reductor of crawling speeds n neutral position b normal speeds Shifting is performed when the tra...

Page 53: ...d independent revolutions must always be in the neutral position n PTO speed control lever Lever of hand brake and hitch for single axle trailer a 1 000 540E rpm n neutral b 540 rpm 540 and 1000 rpm s...

Page 54: ...storage of operation data During this time the supply of current from the accumulator must not be interrupted Do not disconnect the accumulator before this time expires After connecting the battery us...

Page 55: ...el tank drain plug The fuel tank is fitted at the right hand tractor side A plastic tank of 150 litres volume is mounted as a standard for all types of tractors Do not step on the fuel tank PGPPN144 P...

Page 56: ...tion of the front axle drive More information in chapter DRIVING 21 red signal lamp of a failure in the hydrostatic control system 22 red signal lamp of a failure of brakes 23 red hand brake signal la...

Page 57: ...ument panel buttons P18N041 A reset button exit from menu of the instrument panel B enter button entry to menu of the instrument panel item selection confirmation in the instrument panel menu C button...

Page 58: ...pressure system of the tractor 4 air pressure in the air pressure system of the tractor 5 viewing part of the display 6 name of the menu displayed on the screen 7 display of the maintenance interval...

Page 59: ...hen the key in the switch box is moved to position I the home screen is displayed on the display C15N030 After about three seconds the main screen is displayed on the display 1 total operating hours t...

Page 60: ...value of the air pressure in the tractor s air pressure system If the air pressure is lower than 4 5 bar the field background is red if the air pressure is higher than 4 5 bar the background is green...

Page 61: ...data by longer pressing of the button A RESET If you press the button A all data that can be reset on the selected screen would be reset Display manual brake If the tractor is not braked by a manual...

Page 62: ...is shown on the display of the instrument panel When the key in the switch box is moved from the position 0 to the position I the main screen appears on the display and after several seconds the warni...

Page 63: ...A to return to the main screen Error signalling Errors arising during tractor operation are indicated by switching the corresponding signal lamp acoustic signal and error message in the instrument pa...

Page 64: ...nto the main field All the tractor s functions remain active it can happen that some of the functions is not undepreciated The state is indicated by the signal lamp If this situation occurs finish the...

Page 65: ...s defects The table of the listing of defects contains the following columns Nr sequence number of the defect record SPN defect code FMI code for defect specification OC number of defect repetitions R...

Page 66: ...for confirmation Press the button A to return to the main screen Display setting of day and night backlight of the display P18N098 Enter the display settings menu a Use the buttons C and D to select...

Page 67: ...ity of the lighting around the tractor when the day and night display backlights are automatically switched The change of the backlight in percentage is indicated above the slider 4 Press the button B...

Page 68: ...th the calibration menu 1 setting of display of revolutions of the rear PTO shaft more information in the chapter POWER OF AGRICULTURAL MACHINES 2 calibration of travel speed 3 reset of the service in...

Page 69: ...value stored during the last calibration of the travel speed press the button B to enter the next screen d The screen with the prompt to travel 100 m is displayed press the button B to start the calib...

Page 70: ...prompt to refill the fuel appears in the display for about 3 seconds If the fuel is not refilled the prompt always appears in the display when the key is moved from the position 0 to the position I f...

Page 71: ...HS18N045 The full oil filter of the hydraulics is indicated in several stages of warning A informative it will be necessary to perform replacement of the oil filter cartridge of the hydraulics see cha...

Page 72: ...uttons for activation of the front and rear PTO shafts are not activated must not be highlighted 9 Switch the key of the switch box from the position 0 to the position I The glowing signal lamp will b...

Page 73: ...gnal lamp flashes once a second and the signal lamp 2 glows glowing in the emergency mode is performed similarly as at low temperatures regardless the temperature of the cooling liquid If the engine i...

Page 74: ...m the heater Danger of injury due to electricity It is necessary to ensure tractor operator s instruction and regular revision of coolant heater including feeding cable pursuant to valid legislation o...

Page 75: ...indicated state has not returned to a normal state the corresponding signal lamp glows when the tractor is switched off the key in the switch box is moved to position I and then the engine is started...

Page 76: ...ine revolutions slightly 9 Prepare manual brake for unbraking 10 Release the clutch pedal only to the point of travel engagement and with simultaneous increase of engine revolutions continue in smooth...

Page 77: ...carbon particles are collected and burned in diesel particle filter which originate by burning diesel PCLPN081 Defects of the system of the diesel particulate filter while the engine is running are in...

Page 78: ...particulate filter by the subsequent acoustic signal and by the defect code on the display of the display unit of the diesel particulate filter E 36 If this situation occurs increase the engine load a...

Page 79: ...gear shift lever is used to shift the gears and to control the driving direction B The tractor equipped with the reversal system The main gear shift lever is only used to shift the gears and the drivi...

Page 80: ...shift the gear shifting lever through neutral to lower gear Note For increasing the life cycle of synchrones it is possible to shift from higher to lower gear with the socalled double declutching PGPP...

Page 81: ...f the instrument panel 1 which is when released automatically returned into its original position Activation of the drive of the front axle is indicated by the activated symbol on the display of the i...

Page 82: ...e is automatically disconnected If the travelling speed drops below 20 km h the drive of the front axle can be connected by repeated pressing of the button 1 If the travelling speed is higher than 20...

Page 83: ...driving down the steep slope with a trailer or semitrailer equipped with air or hydraulic brakes you must use the foot brake even from the beginning of the slope During braking with one brake pedal th...

Page 84: ...is braked with the hand brake is sufficient If there is a tractor with the connected trailer or semi trailer which is braked with the hand brake and the key in the switch box is in the position I and...

Page 85: ...vehicles are synchronised In case of a drop of pressure the transfer valve disables the secondary consumers differential lock disengagement of the front driving axle When driving with a trailer or sem...

Page 86: ...a maximum allowed speed of the set of 30 km per hour Maximum allowed speed of the set is defined by maximum allowed speed of the slower vehicle of the set PCLPN043 Operating pressure is adjusted with...

Page 87: ...s generated by the oil supplied by permanently running hydraulic gear pump The trailer brake valve is controlled depending on the force applied on the brake pedal At maximum depression of the brake pe...

Page 88: ...umulator before this time expires Leaving the tractor Under normal conditions stop the tractor slowly Shortly before stopping 1 Tread on the clutch pedal and brake the tractor by the foot brake 2 Move...

Page 89: ...with low engine revolutions the control may blink if it switches off after starting or increasing the revolutions it is not a failure P18N069 In case that indicator of lubrication battery recharge or...

Page 90: ...ficiencies to be removed immediately you will thus prevent subsequent damage or endangered operation z Keep the same procedure also after tractor complete overhaul In first 10 hours of operation From...

Page 91: ...NOTES 90...

Page 92: ...injury if a chain pulls apart It is forbidden to use tractor axles individual travelling wheels such as reeling jack when rescuing a sunken tractor P18N095 Depending on the tractor equipment the fron...

Page 93: ...e hitch is released and you can adjust its height or disassemble it When you release the lever from position 2 the locking pins 3 will extend and the lever will automatically return to the initial pos...

Page 94: ...with a fixed pin module The swinging draw bar console module is located in the stage hitch console Swinging draw bar Disassembly 1 Release and remove the pins 1 2 Slide the swinging draw bar out in th...

Page 95: ...r a single axle trailer can be equipped with a hook A that is designed for coupling of single axle trailers having poles according to the standard ISO 5692 inner diameter of the eye 50 mm and height o...

Page 96: ...he static loading of the rear axle of the tractor may not exceed the maximum permitted value This can be performed after slight lifting of the hitch by the inner hydraulic circuit lever Move the contr...

Page 97: ...combination Hitch X314SL max trailer weight 6 000 kg Hitch GTB30003 max trailer weight 7 500 kg Hitch GTB30020 max trailer weight 10 500 kg Hitch Y314SL max trailer weight 14 000 kg Hitch GTP001 max t...

Page 98: ...olutions low air pressure in the air pressure system of the tractor P18N021 If there is a low air pressure in the air pressure system of the tractor the red signal lamp of the low air pressure on the...

Page 99: ...ting of the display of the rear PTO shaft speed P18N014 By pressing the button B enter the service menu 1 Use the buttons C and D to select the item CALIBRATION indicated with the arrow 1 and by press...

Page 100: ...ependent revolutions of the rear PTO shaft are shifted the revolutions are not shown on the display of the instrument panel P18N015 The tractor is equipped with six or twenty one splined replaceable e...

Page 101: ...ed gear and position of the reversing lever The neutral position of the gear shift lever of dependent and independent revolutions is indicated with the symbol N 1 on the display of the instrument pane...

Page 102: ...ctor is equipped with two working modes of PTO shafts The selected mode is indicated on the display of the instrument panel A common working mode with the PTO shaft the PTO shaft is rotated regardless...

Page 103: ...independent revolutions of the rear PTO shaft Release the clutch pedal D Press the button on the right pillar of the cabin for at least one second to activate the rear PTO shaft The operator must sit...

Page 104: ...tor of crawling speeds move the lever of the reductor of crawling speeds to the neutral position F Leave the driver s seat G Press the button on the right pillar of the cabin for at least one second t...

Page 105: ...sed move the gear shift lever of dependent and independent revolutions to the middle neutral position n D This state is indicated by the fact that the selected revolutions of the rear PTO shaft are no...

Page 106: ...haft C When the clutch pedal is pushed down use the main gear shift to shift a gear and the reversion level to select the driving direction In the reduction lever is not in the neutral position when t...

Page 107: ...e clutch pedal is pressed use the gear shift lever to select suitable speed of the rear PTO shaft C When the clutch pedal is pushed down use the main gear shift to shift a gear and the reversion level...

Page 108: ...gn of 1 000 revolutions Tractor may be equipped with front PTO shaft with varied direction of spinning a In compliance with the direction of engine revolutions standard b Against the direction of engi...

Page 109: ...tton F Rotation of the front PTO shaft is indicated by displaying the number of revolutions on the display of the instrument panel The working mode is indicated by the pictogram on the display of the...

Page 110: ...sferred power front 1 000 min 1 60 kW rear 1 000 min 1 full power 540 min 1 full power 540E min 1 full power Cardan shaft for drive of these machines must be equipped with the so called freewheel clut...

Page 111: ...NOTES 110...

Page 112: ...pt in the same height position with regard to the tractor Mixed regulation img 2 a combination of position and power regulation Suitable mainly for tilling areas of different soil resistance Power reg...

Page 113: ...2 to the front position a The position of lever 1 makes no difference PGPPN041 Under default settings it is recommended to set the adjustable stop 1 to a position on the edge between floating positio...

Page 114: ...nsport position turn the three point hitch lowering speed control knob 3 in the direction shown by the arrow up to the stop point which results in interrupting the oil flow in hydraulics Should tools...

Page 115: ...e point hitch may start oscillating under the influence of changing soil resistance To reduce oscillation set lower hydraulic system sensitivity by turning the control knob 4 in b direction Mixed regu...

Page 116: ...arrows moving the lever is restricted with a link By repeating this procedure hydraulic arms are lowered in small steps Raising hydraulic arms img C Move lever 3 in the direction shown by the arrows...

Page 117: ...quick couplers 1 2 3 4 5 and 6 Quick coupler 0 is supplied in any case If the tractor is equipped with front three point hitch use lever b to control it When the front three point hitch is used quick...

Page 118: ...k out function P Floating position Both quick couplers 1 and 2 are connected with the drain and oil is free to flow in both directions Lever a is locked in this position N Neutral position Quick coupl...

Page 119: ...uires higher degree of impermeability minimum lowering of the tool during transport 6 Pressure in quick coupler 6 Quick coupler 5 is connected with the drain Lever c is locked in this position P Float...

Page 120: ...3 and 4 section with the connection of the front 3 point hitch it is necessary to lift the front 3 point hitch arms to the transport position and to move the lever of the front 3 point hitch valve to...

Page 121: ...recommendations PGPPN035 The front outlets of the external hydraulic circuit are controlled by a lever a which has four positions N Neutral position Quick coupler drives 1 and 2 are closed and oil in...

Page 122: ...n see the following table E413 Working area in flat terrain Max amount of oil taken 20 liters Gearbox filling standard filling Working area in a slope Max amount of oil taken 13 liters Gearbox filling...

Page 123: ...This function stops the hydraulic engine if pressure in the filling arm exceeds 17 MPa Connecting reverse rotary hydraulic engine Due to its function reverse rotary hydraulic engine must be connected...

Page 124: ...he centre of balls of lower linkage joints with connected tool 1 Upper draw bar 2 Lift rod left 3 Lift rod right 4 Limiting draw bars 5 Lower draw bars Category I Length of linkage axis 728 mm of hole...

Page 125: ...not park the tractor with an attached implement in the lifted position B During a drive without an implement the lower draw bars 5 must be connected with springs and the upper draw bar 1 must be inse...

Page 126: ...position of the lower hydraulic draw bars A The pin head 1 and washer 2 are installed horizontally Free position of the lower hydraulic draw bars B The pin head 1 and washer 2 are installed verticall...

Page 127: ...er pull rod to the hole d to prevent overloading of the lifting hydraulics kinematic system or fall of the hitched mechanism PGPPN087 When extending the upper pull rod it is necessary to pay attention...

Page 128: ...and locking pegs see fig 3 E459 Both lower 3 and upper 4 draw bars of linkage are equipped with CBM hooks The tools must be first equipped with hanging CBM balls 1 and with limiting draw bars set the...

Page 129: ...r b to control it When the front three point hitch is used quick couplers cannot be connected as they are pressured together with the front three point hitch When you finish using the front three poin...

Page 130: ...draw bars of the front three point hitch 1 Release and remove the pin 1 from the opening 2 Lift the arm from position A to position B 3 Lock the arm by inserting the pin 2 in the opening 2 and secure...

Page 131: ...NOTES 130...

Page 132: ...k with nuts z Tighten nuts with a torque of 270 300 Nm z The nut of front wheels to be tightened with a torque of 250 290 Nm z After every release of a foot joint tighten the screws to a prescribed va...

Page 133: ...front Demount front wheels Interchange the front wheels and mount with rim offset to the inside Nuts tightening front wheels to be tightened at a torque of 250 290 Nm After travelling the distance of...

Page 134: ...r z Measure the distance between rims in the front on horizontal level of wheel axis Mark the place of measurement z Travel forward with a tractor so that the marked places would be on horizontal leve...

Page 135: ...ther side and check according to point 1 3 Heave one side of the front axle to the maximum swing front axle leans against the bracket and check according to point 1 and 2 4 Hoist the other side of fro...

Page 136: ...Tire width in mm Adjustable tread 13 6 36 348 1350 1800 16 9 28 429 1425 1800 16 9R28 429 1425 1800 16 9 30 429 1425 1800 16 9R30 429 1425 1800 480 70R30 479 1425 1800 18 4 30 467 1500 1800 18 4 R30 4...

Page 137: ...ease of foot joint z After travelling a distance of 100 m with an unloaded tractor retighten the joints again to a prescribed torque z After loading the tractor tighten the joints after 3 Mh z Retest...

Page 138: ...point hitch Weights of rear wheels Combination of weights pcs Weights of weights kg 4 1 4x50 67 267 8 1 8x50 67 467 12 12x50 600 PCLPN065 Number of weights pcs Weight kg 1 300 PCLPN064 A mounting of...

Page 139: ...Tubeless tyres cannot be filled with any fluid Only radial tubeless tyres can be filled with water for purpose of additional loading Filling of tubes of the front wheel tyres and rear double wheels w...

Page 140: ...ay Water must not freeze in a tyre Procedure of draining liquid from the tyres PGPPN182 1 Unload the tyre by lifting the tractor and turn it with the valve upwards A 2 Deflate the tyre and unscrew the...

Page 141: ...o work carefully with it Remove spilt drops with clean water 3 Before filling leave the solution to cool down Observe the prescribed quantity of hydrated lime 4 The solution must not get in contact wi...

Page 142: ...h the battery disconnector This way you will avoid accidental short circuits on the terminals In case of any handling or repair of the started motor the minus pole of the battery must be disconnected...

Page 143: ...arked for a longer period it is necessary to recharge the battery at least once a month for a self discharge Attention When the engine is switched off the engine control unit remains active for about...

Page 144: ...trodes Hydrogen mixed with the air forms an explosive mixture Therefore it is prohibited to handle open fire near the battery during charging 5 An explosion may also be caused by a spark created on th...

Page 145: ...Such an intervention would damage the semiconductors Ensure perfect electric connection of the alternator terminals and proper grounding of the alternator Poles of the alternator may not be re versed...

Page 146: ...de cover of the control bracket and it is accessible from the tractor cabin The fuse panel C is accessible after disassembly of the right side cover of the control bracket and it is accessible from th...

Page 147: ...Fuse panel B P18N083 ELECTRICAL INSTALLATION 146...

Page 148: ...Firer two pole socket F14 7 5A air conditioning F15 15A heating of mirrors F16 15A heating of rear window F17 15A compressor of driver s seat F18 25A three pin socket DIN 9680 F19 15A work lights unde...

Page 149: ...bin F47 10A trailer brake system F48 10A trailer brake system F49 5A trailer brake system PHSU18N001 The glow fuse F61 is a strip type with the size of 80 A It is located in the right side of the engi...

Page 150: ...aced it is recommended to always adjust the headlights l distance of the test wall from the headlight 5 m h height of the headlight centre above the road surface h headlight inclination 3 5 to the dis...

Page 151: ...ghts Turn signal lights P21W 12 V 21 W BA 15s Position lights R5W 12 V 5 W BA 15s 4 Low beam lights H7 12 V 55 W PX26d 5 Rear combined lights Tail lights and brake lights 12 V 5 21W BAY 15d Turn signa...

Page 152: ...or light Check of the function and tightness of the steering circuit Check of the function and efficiency of the tractor brakes Check of the function and efficiency of the trailer or semi trailer brak...

Page 153: ...re higher than 4 C of new tractor or tractor after general overhaul state of the counter of EH engine hours 100 500 1 000 1 500 2 000 2 500 3 000 subsequently always after EH Checking and adjustment o...

Page 154: ...of the liquid for control of the travel clutch every 2 years Replacement of oil in gearbox and final drive housing o 1500 Replacement of oil in portals of the rear axle o 1500 Replacement of suction...

Page 155: ...ydraulic oil ZETOR HM 32 Specification of oils for Zetor engines equipped by diesel particle filter Specification of the oil for the gearbox housing and the final drive housing Determination name amou...

Page 156: ...ecommended service fillings tested on Zetor tractors Oils for Zetor engines which are equipped with diesel particle filter Oil in the gearbox and final drivehousing Specification DIN 51524 HLP Oil mar...

Page 157: ...ORLEN OIL Platinum Gear 80W 90 80W 90 GL 5 Manufacturer Oil designation Viscosity class SAE Performance class API Paramo Gyrol UTTO 80W GL 4 Gyrol 80W 80W GL 4 Mogul Trans 80 80W GL 4 Mogul Traktol UT...

Page 158: ...lastic lubricant for the tractor Manufacturer Oil designation Shell Donax TX BP Autran DX III Fluid 9 Esso ATF E 25131 Castrol Transmax S Elf Elfmatic G2 Syn Elfmatic G3 FINA Finamatic HP Finamatic S6...

Page 159: ...ion The FRIDEX STABIL and FRIDIOL 91 liquids can be mixed together 3 Miscibility with liquids of other manufacturers has not been verified Liquid for control of the travel clutch Hydraulic oil is used...

Page 160: ...Prior to starting the work secure the tractor against movement using manual brake Lubrication must be performed only when the engine is at standstill Solid front drive axle PGPPN139 Hitch for a single...

Page 161: ...ts 1 Pins of auxiliary hydraulic cylinders 2 2 Lifting draw bars 2 PGPPN183 Pos no Identification No of lubrication points 1 Hitch mouth for a trailer 1 PCLPN072 Pos No Name Number of lubr points 1 Pi...

Page 162: ...a new tractor Perform the maintenance in the same way as with a new tractor Disassemble the left side cover of the control panel Disassemble the lock ring 1 of the reversion lever pin Partly push out...

Page 163: ...NOTES 162...

Page 164: ...f the hood Grasp the hood and lift it In the raised position the hood is locked by the gas liquid safety stop To close the hood Pull the hood down using the strap and snap it down until the hood lock...

Page 165: ...ter the sealing seats on the sealing of the block tighten the filter for a 3 4 to 1 and 1 4 of a revolution Check the tightness again after starting the engine PCLPN076 Pour the set amount of motor oi...

Page 166: ...Before you vent place a suitable vessel under the engine to catch dripping fuel from the filter and injection pump 1 by several heaves of a manual control of feeding pump 1 pressurize the fuel system...

Page 167: ...GPPN148 Draw the main dry cleaner cartridge 2 Wipe the plastic cover of the filter using a suitable cloth If the main cartridge is not damaged no dust on the inside of the cartridge perform the regene...

Page 168: ...ct surfaces cleanliness elements must not be deformed with assembly and must not vibrate after assembly after closing the filter with a lid a perfect tightness of the whole filter must be ensured afte...

Page 169: ...hydrostatic steering tank PGPPN146 6 remove and replace filter element 7 set the lid of the tank back in 8 lock its position with a nut 9 screw drain screw back in 10 disconnect both hoses from worki...

Page 170: ...urn the steering wheel 3 times alternately slowly and quickly to both sides to restricting wheel stop 5 stop the engine 6 after completing the venting check or replenish the oil level to control gauge...

Page 171: ...me is 20 sec otherwise there is excessive oil heating in hydrostatic steering circuit G719 Proceed in the following way 1 Open the heating valve and release the pressure cap C on equalizing vessel 2 D...

Page 172: ...drain plug from the outlet for the front driving axle 3 Brake chamber inspection screw 4 Plug for drainage of oil from the axle drive case 5 Drain plugs of the left and right brake chambers E729 1 Ins...

Page 173: ...hich has flown out back to gearbox this holds if it is necessary to change the filter outside the period recommended for changing the filter and oil 1 Unscrew the drain plugs preferably after the driv...

Page 174: ...ke system The oil cleaner is placed on the left side of the gearbox Before replacing the oil cleaner element place a suitable vessel for dripping oil under the tractor 1 Unscrew the body of the cleane...

Page 175: ...the final drive hous ing oil 4 filling and inspection opening of final drive housing oil after removing of the inspection screw the oil level must reach the bottom edge of the inspection opening PCLP...

Page 176: ...pping by blowing with compressed air Check for clogging daily Replace heavily polluted filters The tractor s safety cab is not equipped with special air intake filters It does not protect the operator...

Page 177: ...o not clean or blow the filter with compressed air Replace the active carbon filter every 200 hours or 36 months the production date is printed on the filter If you feel the smell of pesticides in the...

Page 178: ...of the engine cooling Remove the front side plate of the hood release and slide the cooler towards the side and clean the condenser with pressurized air or pressurized water against the driving direc...

Page 179: ...mended inflation pressure are listed in the table Check tire pressure regularly before driving when the tires are cold For inflation use a pressure regulator which functions as a pressure equalizer ti...

Page 180: ...period inflate the tyres to the value required for road transport In case of a longer period of inactivity of the tractor storage support the tractor and reduce the pressure in the tyres to the minimu...

Page 181: ...NOTES 180...

Page 182: ...st be A 7 8 mm when the force B 50 N is applied on one belt Perform stretching of the V belt to the required value after release of fixing bolts 1 2 Stretching of the V belt of the air conditioning co...

Page 183: ...justment of service and parking brakes Adjustment must be done in the following steps 1 service brake adjustment 2 parking brake adjustment Another way is not possible Also only separate adjustment of...

Page 184: ...form angle 20 with vertical plane 2 Screw the nut 2 to the seating surface of the pin 3 without play and without pre stressing it must not come to depressing of the arms 5 3 Adjusting process is the...

Page 185: ...e the bleeder screw by 1 4 revolution max 5 Tighten the bleeder screw 6 Release the clutch pedal 7 Repeat the procedure until no air bubbles come out of the hose 8 Remove the hose from the bleeder scr...

Page 186: ...the transmission Adjustment of hitch for single axle trailers 1 Lift the hydraulic arms to their upper transport position with selected position regulation P 2 Screw the nuts on the adjustable pull ro...

Page 187: ...NOTES 186...

Page 188: ...over rear fenders 1896 Height to the exhaust outlet 2760 2900 According to tire size Tractor height to the top of the cab 2735 2781 According to tire size Ground clearance below front axle beam 420 46...

Page 189: ...umption at specified power g kWh 216 258 240 238 Specific fuel consumption at max torque g kWh 216 214 213 212 Max torque Mt 1480 rpm ISO14396 Nm 315 8 369 7 428 7 461 3 Reinforcement Mt ECE R24 37 4...

Page 190: ...0 1760 1770 1825 1835 8 2600 2600 4000 4000 4000 3800 3600 20 2600 2600 3000 3000 3000 2800 2600 30 2600 2600 3000 3000 3000 2800 2600 40 2600 2600 2600 2600 2600 2600 2600 Travel speed km h 1 Track o...

Page 191: ...re load capacity kg kg tyre axle inflation kPa tyre axle inflation kPa 1 pcs 1 pcs 210 95R28 1250 2600 240 210 95R32 1400 2600 280 1500 3000 280 11 2 24 1000 2600 240 1250 3000 240 280 85R24 1215 2600...

Page 192: ...00 170 420 85R28 2430 5000 160 2600 5000 160 480 70R28 2500 5000 160 2680 5000 160 540 65R28 2900 5000 160 3050 5000 160 16 9 30 1850 5000 170 2300 5000 170 420 85R30 2500 5000 160 2675 5000 160 480 7...

Page 193: ...480 70R28 540 65R28 16 9 30 16 9R28 4 380 70R20 280 85R24 320 70R24 11 2R24 16 9 30 420 85R30 480 70R30 540 65R30 13 6 36 340 85R36 16 9R30 13 6R36 5 12 4 24 18 4 30 16 9 34 420 85R34 480 70R34 540 6...

Page 194: ...rods of the front three point hitch in the whole range of lifting at maximum usable pressure kN 27 Tractor type CL 80 CL 90 CL 100 CL 110 Power on the PTO shaft kW 2 at nominal engine revolutions and...

Page 195: ...42 1 48 1 53 1 54 1 58 1 59 1 65 1 70 3L 418 20 2 02 2 11 2 18 2 19 2 25 2 27 2 35 2 43 4L 590 96 2 85 2 99 3 07 3 10 3 19 3 21 3 32 3 43 5L 935 05 4 51 4 72 4 87 4 90 5 04 5 08 5 25 5 43 6L 1344 44...

Page 196: ...1 85 1 91 1 92 1 99 2 06 3L 418 20 2 43 2 55 2 62 2 64 2 72 2 74 2 83 2 93 4L 590 96 3 44 3 60 3 71 3 74 3 84 3 87 4 00 4 14 5L 935 05 5 44 5 70 5 87 5 91 6 08 6 12 6 34 6 55 6L 1344 44 7 83 8 19 8 4...

Page 197: ...L 590 96 2 85 2 99 3 07 3 10 3 19 3 21 3 32 3 43 4L 935 05 4 51 4 72 4 87 4 90 5 04 5 08 5 25 5 43 5L 1344 44 6 49 6 79 7 00 7 05 7 25 7 30 7 55 7 81 1S 31 64 0 60 0 63 0 65 0 65 0 67 0 68 0 70 0 72 2...

Page 198: ...3 3L 590 96 3 44 3 60 3 71 3 74 3 84 3 87 4 00 4 14 4L 935 05 5 44 5 70 5 87 5 91 6 08 6 12 6 34 6 55 5L 1344 44 7 83 8 19 8 44 8 50 8 74 8 80 9 11 9 42 1S 31 64 0 73 0 76 0 78 0 79 0 81 0 82 0 85 0 8...

Page 199: ...t 1585 mm Tire size front 13 6R24 Left Right rear 1500 mm rear 16 9R34 Tread diameter mm without engaged front driving axle 11150 mm 11100 mm without engaged front driving axle with inner rear wheel b...

Page 200: ...se c m distance between the centre of the rear axle and the centre of fixing holes of lower hydraulic arms d m distance between the centre of fixing holes of lower hydraulic arms and the gravity centr...

Page 201: ...se of the tractor designed for the front axle should be recorded in the table 4 Calculation of the real total load G tat If the necessary rear axle load cannot be reached with the rear attached machin...

Page 202: ...e rear axle Real value according to the calculation Allowed value according to the manufacturer Total tractor weight 6 500 kg Front axle load 2 600 kg Rear axle load 5 000 kg During aggregation with s...

Page 203: ...NOTES 202...

Page 204: ...front 3 point hitch 119 Control panel on right cab pillar 46 Controlling front three point hitch 128 Controlling the inner hydraulic circuit 112 Coolant heater 72 Cooling system 27 Coupling of a singl...

Page 205: ...ignalization 72 Immediately after cooling the cabin 42 Immediately after start 73 Important warnings 88 In first 10 hours of operation 89 Inspection of fouling of coolers 30 Instrument panel 55 Instru...

Page 206: ...rive housing 154 Specification of the oil for the portals 155 Starting the engine 71 Starting the engine 16 Starting the engine while using coolant heater 73 Steps performed daily before the start of...

Page 207: ...e point hitch 137 Wheel tread change 131 Windshield washer tank 28 Wiper and washer of the front window 46 Work with PTO shaft 97 Working and transport position of the front three point hitch 129 Work...

Page 208: ...207...

Page 209: ...rator s manual Proxima CL 80 Proxima CL 90 Proxima CL 100 Proxima CL 110 Edition 3 100 2018 Publication No 222 213 395 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 628 00 Brno...

Page 210: ...Made in EU www zetor com zetor zetor com...

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