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BNP

®

 6012 and 7212 SUCTION BLAST CABINETS 

Page 5 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27723, Rev. B 04/19

 

standard 5/32" orifice air jet with 5/16" nozzle and average 
conditions,  with  variables  such  as  blast  pressure, 
media/air  mixture,  visibility  inside  the  cabinet,  humidity, 
and reclaimer cleaning rate.  

 

Several  variables  affecting  the  reclaimer  cleaning  rate 
include  reclaimer  size  (cfm),  contamination  of  parts 
being  blasted,  media  friability,  damper  setting  (static 
pressure),  and  dust-collector  filter  loading  (differential 
pressure across the dust filters).  

 

As a rule, larger orifice air jets and nozzles deliver more 
media, requiring higher performance from the reclaimer. 
When using larger nozzles, the maximum mesh size of 
media  will  be  smaller  than  normally  recommended. 
Using  media  finer  than  those  recommended  may 
decrease  visibility  and,  at  some  point,  carryover  to  the 
dust  collector.  Media  coarser  than  those  recommended 
may be too dense for the reclaimer to recover from the 
cabinet hopper. 
 

1.9.2  Steel 

When  the  recovery  hose  diameter  is 

suitably  sized  (usually  reduced  one  size  from  standard 
as shown in Figure 3) steel may be used with 1200 cfm 
and  1800  cfm  reclaimers.  When  using  steel  media, 
conveying  hose  should  have  a  smooth  durable  lining, 
and  rubber  curtains  should  be  used  to  protect  the 
cabinet  walls  from  peening  and  rapid  wear.  Cabinets 
configured for steel media use can be ordered from the 
factory  with  appropriately  sized  conveying  hose  and 
curtains  installed.  This  special  requirement  must  be 
specified at the time of purchase. They may also be field 
installed  at  a  later  date. NOTE: Steel grit or shot is too 
heavy to use with cabinets equipped 900 cfm reclaimers. 
 

1.9.3  Sand  and  slag:

  Sand  should  NEVER  be  used 

for abrasive blasting because of the respiratory hazards 
associated  with  media  containing  free  silica.  Slags  are 

not  recommended  because  they  rapidly  break  down 
and, making them unsuitable for cabinet applications. 
 

1.9.4  Silicon carbide, aluminum oxide, and garnet:

 

These  are  the  most  aggressive  of  the  commonly  used 
media.

 

Aggressive media may be used, but the service life 

of any components exposed to the media will be reduced. 
To  avoid  unscheduled  downtime  and  maximize  cabinet 
life,  periodically  inspect  the  reclaimer  wear  plate,  blast 
hose, and nozzle for wear and replace parts as needed. 

 

When  using  aggressive  media  only  occasionally,  install 
an  optional  aluminum  oxide  kit,  which  includes  rubber 
curtains for the cabinet interior and a boron carbide-lined 
nozzle.  When  using  aggressive  media  on  a  regular 
basis,  install  the  aluminum  oxide  kit  and  a  fully  rubber-
lined reclaimer. Rubber-lined reclaimers are available as 
factory-installed  items,  or  field-installed  liners  can  be 
installed later if the reclaimer has a removable top and it 
is  designed  to  accept  liners.  Nozzles  lined  with  boron 
carbide extend nozzle wear life. Refer to

 BNP Gun and 

Feed Assembly 

in Section 9.3.

 

 

1.9.5  Glass  bead: 

Most  beads  are  treated  to  ensure 

free-flow operation, even in environments of moderately 
high  humidity.  Glass  beads  subjected  to  excessive 
moisture may be reused only after thoroughly drying and 
breaking up of any clumps.

  

 
1.9.6  Lightweight  and  fine-mesh  media:

  When 

using  lightweight  (such  as  agricultural)  media  or  fine 
mesh  (180-mesh  and  finer)  media,  the  reclaimer  inlet 
baffle may need to be removed to retain media and avoid 
carryover.  On  reclaimer  models  with  bolt-on  removable 
tops,  baffle  removal  and  replacement  is  easily 
accomplished, as explained in Section 7.10. Reclaimers 
with  welded-on  tops  require  grinding  to  remove  the 
baffle, and 

once it is removed it cannot be replaced. 

 

 

This guideline to media selection is based on standard 5/16

 orifice nozzle (5/32

 air jet) and average conditions, 

(air  pressure,  media/air  mixture,  visibility,  contamination  of  parts  being  cleaned,  humidity,  media  breakdown, 
reclaimer cleaning rate, etc.) As a rule, larger nozzles deliver more media, requiring higher performance from the 
reclaimer. Larger nozzles decrease the maximum mesh size of media from those recommended. Media that is finer 
than those recommended may decrease visibility, and, at some point, carryover to the dust collector. Media coarser 
than those recommended may be too dense to recover from the cabinet hopper. 

 

 

MEDIA TYPE

 

RECLAIMER SIZE 

STEEL GRIT 

STEEL SHOT 

PLASTIC 

GLASS BEAD 

ALUM. OXIDE 

900 cfm with 6

 inlet 

Do not use 

Do not use 

N/A See 1.8.7 

No. 6 to No. 12  46 to 180-Mesh 

1200 cfm with 6

 inlet 

40 to 120 

S230 to S170 

Do not use 

No. 4 to No. 8 

16 to 60-Mesh 

1200 cfm with 7

 inlet 

Do not use 

Do not use 

N/A See 1.8.7 

No. 4 to No. 12  46 to 180-Mesh 

1800 cfm with 7

 inlet 

25 to 120 

S280 to S70 

Do not use 

No. 4 to No. 8 

16 to 60-Mesh 

1800 cfm with 8

 inlet 

Do not use 

Do not use 

N/A See 1.8.7 

No. 4 to No. 12  36 to 180-Mesh 

 

 

Figure 3

 

Summary of Contents for BNP 6012

Page 1: ...le that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Page 2: ...al physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if...

Page 3: ...om nozzle 8 9 Blowback through media hose 8 10 Blasting does not begin when foot pedal is pressed 8 11 Blasting continues after foot pedal is released 8 12 Media buildup in cabinet hopper 8 13 Static...

Page 4: ...g clean air When the foot pedal is released blasting stops 1 6 Reverse Pulse Dust Collector Options WARNING All dust is hazardous to breathe Emissions can occur from the dust collection system Identif...

Page 5: ...ed Assembly in Section 9 3 Use a boron carbide nozzle when blasting with aggressive media as noted in Section 1 9 4 1 8 Reclaimer Options 1 8 1 A 900 cfm pull thru reclaimer utilizes a CDC 1 reverse p...

Page 6: ...t hose and nozzle for wear and replace parts as needed When using aggressive media only occasionally install an optional aluminum oxide kit which includes rubber curtains for the cabinet interior and...

Page 7: ...rough the feed assembly If the filter does not remove enough moisture to keep media dry and flowing it may be necessary to install an air dryer or aftercooler in the air supply line 1 11 Electrical Re...

Page 8: ...mage the hose NOTE The hose wire helps dissipate static electricity in the conveying hose and helps ground each segment For the hose wire to dissipate static electricity the wire must touch the metal...

Page 9: ...ource to the air filter inlet WARNING Hose disconnection while under pressure can cause serious injury or death Use safety lock pins or safety wire to lock twist on couplings together and prevent acci...

Page 10: ...the metering valve 2 7 Set Air Inlet Damper Figure 9 2 7 1 The air inlet damper is located on the top of the cabinet and must be set to match the cabinet dimensions and reclaimer size The air damper...

Page 11: ...nometer The optional manometer kit is listed in Section 9 1 3 3 1 Consistent static pressure is necessary for precise media separation as the reclaimer s efficiency is achieved by a centrifugal balanc...

Page 12: ...2 inches from the top rails on the inside track 4 2 I n c h e s Figure 14 3 5 4 Attach hinged track Figure 15 3 5 4 1 With the door open place the hinged track on the inside and outside track supports...

Page 13: ...ns in both sides of the hinged track to lock it upright when it is lifted vertical The track could fall if left unlocked and cause severe injury 4 0 OPERATION NOTICE Do not pulse new dust collectors o...

Page 14: ...interlock system will prevent blasting if the door is open 4 4 Blasting Operation 4 4 1 Slowly open the air supply to the cabinet Check for air leaks on the initial startup and periodically thereafte...

Page 15: ...servoir 4 7 2 Switch OFF the lights and exhauster 5 0 ADJUSTMENTS 5 1 Blasting Pressure pilot regulator Figure 18 5 1 1 The pilot regulator located on the top left side of the cabinet enables the user...

Page 16: ...usty media and poor visibility and possible media blockage in the conveying hose If the damper is opened too far it may cause carryover usable media carried into the dust collector and result in exces...

Page 17: ...in the cabinet enclosure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the dust collector damper as noted in Section 5 4 Reclaimer pressure must be set...

Page 18: ...one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the ne...

Page 19: ...taking the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manom...

Page 20: ...cates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust discharge at the dust collector outlet indicates a leaking or damaged filter cartridge...

Page 21: ...change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the other is...

Page 22: ...indow and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backing from the 5 16 thic...

Page 23: ...each side compressing the ends to seal 7 7 4 Diffuser lens replacement 7 7 4 1 Remove the four nuts and washers attaching the hold down cover to the cabinet and remove the cover Move the light module...

Page 24: ...nlet 7 8 2 If it is necessary to remove the reclaimer to access the wear plate mounting screw remove the media hose or metering valve whichever is easier then remove the reclaimer mounting bolts and r...

Page 25: ...begin at the installation note preceding Paragraph 7 9 12 7 9 7 Remove the top liner and cylinder liner Grind the tack welds from the bottom of the cylinder liner that secure the liner to the tube th...

Page 26: ...move the clamps after the liner is secured 7 9 20 7th Align the front edge of the inlet top liner to the front of the inlet housing and use self drilling screws through the existing holes to secure NO...

Page 27: ...ange and 7 feet at lower flange Depending on conditions such as height and accessibility it may be easier to replace the inlet baffle if the reclaimer body is removed from the hopper and leg assembly...

Page 28: ...ector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect flex hose for blockage 8 2 Abnormall...

Page 29: ...ached to the reclaimer hopper or media metering valve may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the f...

Page 30: ...kout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed too...

Page 31: ...2 bore 48 table requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 3...

Page 32: ...25494 7212 with 900 cfm 25517 7212 with 1200 cfm 25519 Rubber curtain set black for 6012 27768 for 7212 27746 Rubber curtain set white for 6012 27767 for 7212 27745 Extension Nozzles Figure 34 Item D...

Page 33: ...2711 Quick Change clampless attachment 28639 8 Clamp for clamp attached glove 11576 9 Grommet media and air hose 11798 10 Foot pedal assembly less tubing 20483 with tubing 14 feet 20195 11 Bracket doo...

Page 34: ...1 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Page 35: ...lock 03117 9 Washer 1 4 flat 03116 Figure 39 9 7 Foot Pedal Assembly Figure 40 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483 with tubing w 14 ft item 10 20195...

Page 36: ...assembly 19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 131...

Page 37: ...eet required 7 ID for 900 cfm 12448 12 ID for 1200 and 1800 cfm w RPH 12460 5 Clamp hose for 4 hose 11577 for 5 hose 11578 for 6 hose 00750 for 7 8 and two for 12 hose 11576 6 Wye pipe adaptor 4 x 4 x...

Page 38: ...1200 cfm 19223 1800 cfm 23028 5 Screen assembly 21265 6 Latch assembly door 12263 7 Gasket door 900 cfm 11745 1200 cfm and 1800 cfm 11766 8 Door assembly w gasket and latch 14271 9 Gasket 2 adhesive...

Page 39: ...23153 1 Top liner 900 cfm 23059 1200 cfm 22689 1800 cfm 22695 2 Baffle lined 900 cfm 13694 1200 cfm 25437 1800 cfm one piece includes Item 3 22696 3 Inner cylinder liner 900 cfm 24203 1200 cfm 25438 4...

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