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BNP

®

 6012 and 7212 SUCTION BLAST CABINETS 

Page 24 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27723, Rev. B 04/19

 

7.9 

Replacing or Field Installing Optional Rubber 

Reclaimer Liners ‒ Figure 30  

 

The  reclaimer  must  be  designed  to  accept  liners  and 
have  a  removable  top,  as  shown  in  Figure  31. 

NOTE: 

The  following  instructions  are  to  replace  existing 
liners or field installing new liners into modular style 
900  cfm  and  1200  cfm  reclaimers  only.  Modular 
reclaimers have an upper  
 
Installation  Notes: 

Make  sure  enough  13089  -  2" 

adhesive-backed  gasket  is  available  to  replace  the 
compressed or damaged gasket on the reclaimer lower 
flange. 

  900 cfm requires 6 feet. 

  1200 cfm requires 7 feet.  

 

The inner cone and cone ring are glued in place. Make 
sure a multi-purpose contact adhesive, such as 3M

®

 no. 

10 neoprene contact adhesive or equal, is available. 

 

It  is  easier  to  replace  or  install  liners  if  the  reclaimer  is 
detached  from  the  hopper  and  leg  assembly.  Doing  so 
provides a flat surface for the reclaimer to sit. 

 

 

 

 

 

 

WARNING 

 

BNP reclaimers weigh between 150 lbs and 250 
lbs, depending on the size. When installing or 
removing the reclaimer it must be adequately 
supported and secured to appropriate lift 
equipment. Failure to secure and use proper lift 
device can result in injury or death. When using 
a ladder to service the reclaimer, make sure it is 
approved for the application and that 
appropriate fall protection is used. Failure to 
use appropriate ladder and fall protection can 
result in injury.

 

 

7.9.1

  Remove  the  flex  hoses  from  the  reclaimer  inlet 

and outlet. 

 
7.9.2

  Remove the reclaimer body from the hopper and 

leg assembly.  
 

7.9.3

  Set  the  reclaimer  top-side-up  on  a  clean,  flat, 

and level surface. 
 

7.9.4

  Remove the reclaimer inlet-pipe adaptor. 

 

7.9.5

  Remove  the  bolts  and  nuts  securing  the 

reclaimer  top  and  then  remove  the  top  (and  top  liner  if 
the reclaimer is currently lined). 
 

7.9.6

  If the reclaimer is currently unlined, begin at the 

installation note preceding Paragraph 7.9.12. 
 

7.9.7

  Remove  the  top  liner  and  cylinder  liner:  Grind 

the tack welds from the bottom of the cylinder liner that 
secure the liner to the tube, then slide the cylinder liner 
and top liner off the inner tube.  
 

7.9.8

  Remove the nuts and washers located along the 

right side of the inlet and remove the inlet baffle through 
the top of the reclaimer. 

 
7.9.9

  Remove  the  screws  holding  the  inlet-side  liner 

and  inlet-top  liner  and  remove  both  liners  from  the 
reclaimer inlet. 

 
7.9.10

  The  wall  liner  is  held  in  place  with  self-drilling 

screws;  from  the  outside  of  the  reclaimer,  remove  the 
screws  and  lift  the  wall  liner  from  the  top  of  the 
reclaimer. 
 

7.9.11

  Inner cone liners and cone-ring liners are glued 

onto the inner cone. Pull off the liners to remove them. 
 

7.9.12

  Remove  all  old  caulking  and  adhesive from the 

weldment. 
 

Installation  Note:

  The  numbers  in  parentheses  (-) 

shown  in  Figure  30  and  their  applicable  paragraphs 
show  the  recommended  order  of  installation.  When 
installing  the  liners,  make  sure  that  seams  are  aligned. 
The  final  assembly  must  be  smooth  and  free  of 
protrusions, edges, and gaps. Any edges will disrupt the 
air  flow,  causing  wear  and  affecting  the  reclaimer’s 
media cleaning efficiency. 
 

7.9.13

  (1st)  Place  the  cone-ring  liner  on  the  inside  of 

the cone ring; check fit and trim if needed. Refer to the 
instructions provided with the adhesive; some adhesives 
require it to be applied to both contact surfaces. Apply a 
multi-purpose  contact  adhesive,  such  as  3M

®

  no.  10 

neoprene contact adhesive or equal, to the fabric side of 
the  liner  and  install  the  liner.  Smooth  out  the  liner  to 
eliminate air pockets.  
 

7.9.14

  (2nd)  Place  the  cone  liner  in  the  cone  with  the 

fabric side down, and check the fit and trim if necessary. 
Apply contact adhesive to the fabric side of the liner and 
install the cone liner. Smooth out the liner to eliminate air 
pockets.  
 

7.9.15

  (3rd)  Place  the  inlet-side  liner  (rubber  side  out) 

against the side of the inlet housing; center the side liner 
and align the front edge of the liner with the front of the 
housing. Temporarily clamp the side liner in place. 

 

Summary of Contents for BNP 6012

Page 1: ...le that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Page 2: ...al physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if...

Page 3: ...om nozzle 8 9 Blowback through media hose 8 10 Blasting does not begin when foot pedal is pressed 8 11 Blasting continues after foot pedal is released 8 12 Media buildup in cabinet hopper 8 13 Static...

Page 4: ...g clean air When the foot pedal is released blasting stops 1 6 Reverse Pulse Dust Collector Options WARNING All dust is hazardous to breathe Emissions can occur from the dust collection system Identif...

Page 5: ...ed Assembly in Section 9 3 Use a boron carbide nozzle when blasting with aggressive media as noted in Section 1 9 4 1 8 Reclaimer Options 1 8 1 A 900 cfm pull thru reclaimer utilizes a CDC 1 reverse p...

Page 6: ...t hose and nozzle for wear and replace parts as needed When using aggressive media only occasionally install an optional aluminum oxide kit which includes rubber curtains for the cabinet interior and...

Page 7: ...rough the feed assembly If the filter does not remove enough moisture to keep media dry and flowing it may be necessary to install an air dryer or aftercooler in the air supply line 1 11 Electrical Re...

Page 8: ...mage the hose NOTE The hose wire helps dissipate static electricity in the conveying hose and helps ground each segment For the hose wire to dissipate static electricity the wire must touch the metal...

Page 9: ...ource to the air filter inlet WARNING Hose disconnection while under pressure can cause serious injury or death Use safety lock pins or safety wire to lock twist on couplings together and prevent acci...

Page 10: ...the metering valve 2 7 Set Air Inlet Damper Figure 9 2 7 1 The air inlet damper is located on the top of the cabinet and must be set to match the cabinet dimensions and reclaimer size The air damper...

Page 11: ...nometer The optional manometer kit is listed in Section 9 1 3 3 1 Consistent static pressure is necessary for precise media separation as the reclaimer s efficiency is achieved by a centrifugal balanc...

Page 12: ...2 inches from the top rails on the inside track 4 2 I n c h e s Figure 14 3 5 4 Attach hinged track Figure 15 3 5 4 1 With the door open place the hinged track on the inside and outside track supports...

Page 13: ...ns in both sides of the hinged track to lock it upright when it is lifted vertical The track could fall if left unlocked and cause severe injury 4 0 OPERATION NOTICE Do not pulse new dust collectors o...

Page 14: ...interlock system will prevent blasting if the door is open 4 4 Blasting Operation 4 4 1 Slowly open the air supply to the cabinet Check for air leaks on the initial startup and periodically thereafte...

Page 15: ...servoir 4 7 2 Switch OFF the lights and exhauster 5 0 ADJUSTMENTS 5 1 Blasting Pressure pilot regulator Figure 18 5 1 1 The pilot regulator located on the top left side of the cabinet enables the user...

Page 16: ...usty media and poor visibility and possible media blockage in the conveying hose If the damper is opened too far it may cause carryover usable media carried into the dust collector and result in exces...

Page 17: ...in the cabinet enclosure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the dust collector damper as noted in Section 5 4 Reclaimer pressure must be set...

Page 18: ...one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the ne...

Page 19: ...taking the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manom...

Page 20: ...cates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust discharge at the dust collector outlet indicates a leaking or damaged filter cartridge...

Page 21: ...change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the other is...

Page 22: ...indow and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backing from the 5 16 thic...

Page 23: ...each side compressing the ends to seal 7 7 4 Diffuser lens replacement 7 7 4 1 Remove the four nuts and washers attaching the hold down cover to the cabinet and remove the cover Move the light module...

Page 24: ...nlet 7 8 2 If it is necessary to remove the reclaimer to access the wear plate mounting screw remove the media hose or metering valve whichever is easier then remove the reclaimer mounting bolts and r...

Page 25: ...begin at the installation note preceding Paragraph 7 9 12 7 9 7 Remove the top liner and cylinder liner Grind the tack welds from the bottom of the cylinder liner that secure the liner to the tube th...

Page 26: ...move the clamps after the liner is secured 7 9 20 7th Align the front edge of the inlet top liner to the front of the inlet housing and use self drilling screws through the existing holes to secure NO...

Page 27: ...ange and 7 feet at lower flange Depending on conditions such as height and accessibility it may be easier to replace the inlet baffle if the reclaimer body is removed from the hopper and leg assembly...

Page 28: ...ector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect flex hose for blockage 8 2 Abnormall...

Page 29: ...ached to the reclaimer hopper or media metering valve may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the f...

Page 30: ...kout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed too...

Page 31: ...2 bore 48 table requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 3...

Page 32: ...25494 7212 with 900 cfm 25517 7212 with 1200 cfm 25519 Rubber curtain set black for 6012 27768 for 7212 27746 Rubber curtain set white for 6012 27767 for 7212 27745 Extension Nozzles Figure 34 Item D...

Page 33: ...2711 Quick Change clampless attachment 28639 8 Clamp for clamp attached glove 11576 9 Grommet media and air hose 11798 10 Foot pedal assembly less tubing 20483 with tubing 14 feet 20195 11 Bracket doo...

Page 34: ...1 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Page 35: ...lock 03117 9 Washer 1 4 flat 03116 Figure 39 9 7 Foot Pedal Assembly Figure 40 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483 with tubing w 14 ft item 10 20195...

Page 36: ...assembly 19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 131...

Page 37: ...eet required 7 ID for 900 cfm 12448 12 ID for 1200 and 1800 cfm w RPH 12460 5 Clamp hose for 4 hose 11577 for 5 hose 11578 for 6 hose 00750 for 7 8 and two for 12 hose 11576 6 Wye pipe adaptor 4 x 4 x...

Page 38: ...1200 cfm 19223 1800 cfm 23028 5 Screen assembly 21265 6 Latch assembly door 12263 7 Gasket door 900 cfm 11745 1200 cfm and 1800 cfm 11766 8 Door assembly w gasket and latch 14271 9 Gasket 2 adhesive...

Page 39: ...23153 1 Top liner 900 cfm 23059 1200 cfm 22689 1800 cfm 22695 2 Baffle lined 900 cfm 13694 1200 cfm 25437 1800 cfm one piece includes Item 3 22696 3 Inner cylinder liner 900 cfm 24203 1200 cfm 25438 4...

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