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BNP

®

 6012 and 7212 SUCTION BLAST CABINETS 

Page 6 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27723, Rev. B 04/19

 

1.9.7  Plastic  media: 

Plastic  and  similar  lightweight 

and/or  nonaggressive  media  are  generally  not 
recommended  for  suction-style  cabinets  because  the 
lower blast velocity of suction blasting combined with the 
softer and lighter weight media do not provide the media 
impact  for  productive  blasting.  Best  performance  from 
plastic  media  is  achieved  with  pressure  blasting, 
requiring  a  pressure  vessel  with  a  60-degree  conical 
bottom. Refer to Clemco’s Aerolyte

®

 cabinet line. 

 

1.9.8 

Bicarbonate of soda: Bicarbonate of soda is not 

recommended for use in standard cabinets. Bicarb is a one-
use media, which will quickly saturate the filter cartridge(s). 
Best  performance  from  bicarb  media  is  achieved  with 
pressure  blasting,  requiring  a  pressure  vessel.  Refer  to 
Clemco’s  Aerolyte  cabinet  line  for  cabinets  that  are 
specifically designed for use with bicarbonate of soda.  
 

 

1.10 

Compressed-Air Requirements

 

 

1.10.1

  The size of the compressor required to operate 

the  cabinet  depends  on  the  size  of  the  air  jet  and 
blasting  pressure.  Unless  otherwise  specified,  cabinets 
are supplied with a No. 5 (5/32" orifice) jet. Refer to the 
table in Figure 4 to determine air consumption. Consult 
with  a  compressor  supplier  for  suggested  compressor 
size  based  on  the  air  consumption. 

NOTE:

 

A separate 

air line is required for the reverse-pulse dust collector. 
If preferred, remove the plug from the auxiliary air port 
(shown  in  Figure  6)  and  connect  a  1/4″  ID  or  larger 
air 

line 

to 

the 

dust 

collector 

pulse 

reservoir/manifold. 

 
 

Compressed-Air Consumption in CFM 

 

 
BNP Gun 

Jet 
Orifice 

Nozzle 

Orifice 

 

CFM 

 

PSI 

  No. 4 

  1/8" 

  5/16" 

21 

80 

  No. 5 

 5/32" 

  5/16" 

32 

80 

  No. 6 

 3/16" 

  3/8" 

47 

80 

  *No. 7 

 7/32" 

  7/16" 

62 

80 

  *No. 8 

  1/4" 

  1/2" 

86 

80 

 

 

* Using this combination could affect usable media 
size; refer to Section 1.9. 
 

Figure 4 

 
 

1.10.2

  The  air  filter  at  the  air-inlet  connection  reduces 

condensed  water  from  the  compressed  air.  Its  use  is 
especially  important  in  areas  of  high  humidity  or  when 
using fine-mesh media. Moisture causes media to clump 
and  inhibits  free  flow  through  the  feed  assembly.  If  the 
filter  does  not  remove  enough  moisture  to  keep  media 
dry  and  flowing,  it  may  be  necessary  to  install  an  air 
dryer or aftercooler in the air-supply line. 

 

1.11 

Electrical Requirements

 

All wiring external of the cabinet is provided by the user 
to comply with local electrical codes.  

 

1.11.1

  Electrical  requirements  depend  on the size and 

phase of the dust-collector exhauster motor. NOTE: Full 
load  amps  (FLA)  shown  below  are  for  the  motor  only; 
the  lights  draw  less  than  one  amp.  Standard  cabinets 
are supplied as follows: 

 

900 cfm: 2 HP, 208/230/460V, 3-PH, 60 HZ  
  Supplied with 230-volt control panel unless 460-volt is 

specified at the time the order is placed. 
FLA 208/5.5, 230/5.6, 460/2.8. 

 

1200 cfm: 5 HP, 208/230/460V, 3-PH, 60 HZ  
  Supplied with 230-volt control panel unless 460-volt is 

specified at the time the order is placed. 
FLA 208/12 to 13, 230/12 to 13, 460/6. 

 

1800 cfm: 7.5 HP, 208/230/460V, 3-PH, 60 HZ  

Supplied with 230-volt control panel unless 460-volt is 
specified at the time the order is placed. 
FLA 208/17.8 to 19.6, 230/17.8 to 19.6, 460/8.9. 

 

Refer to Section 2.5 to connect electrical service. 
 

 
 

2.0 

INSTALLATION 

 

 
Unless  noted  otherwise,  the  sequence  of  assembly  in 
Sections 2.2 through 2.8 may be done in any order that 
is convenient for the installer. 
 

2.1 

General Installation Notes

 

 

2.1.1

  Refer  to  Figures  1  (and  Figure  2  for  optional 

RPC-2  Dust  Collector)  for  the  general  arrangement. 
Place  all  components  in  a  convenient  location  where 
compressed air and electrical service are available. The 
cabinet location must comply with OSHA and local safety 
codes.  Allow  for  full  access  to  all  doors  and  service 
areas,  and  for  efficient  handling  of  large  parts.  Provide 
enough clearance at the dust collector for maintenance 
and  to  remove  the  dust  container.  Place  freestanding 
reclaimers  directly  behind  the  cabinet  with  flex  hose 
connections  and  metering  valve  facing  toward  the 
cabinet to allow for as few bends as possible to prevent 
wear. Determine the best location for all components and 
position them before making compressed-air connections, 
electrical connections, and attaching flex hose. 
 

2.1.2

  The  cabinet  must  be  placed  on  a  flat  level 

surface. If the surface is not flat, the cabinet could flex, 
causing  the  door  alignment  to  shift.  If  the  floor  is  not 
level, shim the leg(s) as required to align the door.  
 

Summary of Contents for BNP 6012

Page 1: ...le that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Page 2: ...al physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if...

Page 3: ...om nozzle 8 9 Blowback through media hose 8 10 Blasting does not begin when foot pedal is pressed 8 11 Blasting continues after foot pedal is released 8 12 Media buildup in cabinet hopper 8 13 Static...

Page 4: ...g clean air When the foot pedal is released blasting stops 1 6 Reverse Pulse Dust Collector Options WARNING All dust is hazardous to breathe Emissions can occur from the dust collection system Identif...

Page 5: ...ed Assembly in Section 9 3 Use a boron carbide nozzle when blasting with aggressive media as noted in Section 1 9 4 1 8 Reclaimer Options 1 8 1 A 900 cfm pull thru reclaimer utilizes a CDC 1 reverse p...

Page 6: ...t hose and nozzle for wear and replace parts as needed When using aggressive media only occasionally install an optional aluminum oxide kit which includes rubber curtains for the cabinet interior and...

Page 7: ...rough the feed assembly If the filter does not remove enough moisture to keep media dry and flowing it may be necessary to install an air dryer or aftercooler in the air supply line 1 11 Electrical Re...

Page 8: ...mage the hose NOTE The hose wire helps dissipate static electricity in the conveying hose and helps ground each segment For the hose wire to dissipate static electricity the wire must touch the metal...

Page 9: ...ource to the air filter inlet WARNING Hose disconnection while under pressure can cause serious injury or death Use safety lock pins or safety wire to lock twist on couplings together and prevent acci...

Page 10: ...the metering valve 2 7 Set Air Inlet Damper Figure 9 2 7 1 The air inlet damper is located on the top of the cabinet and must be set to match the cabinet dimensions and reclaimer size The air damper...

Page 11: ...nometer The optional manometer kit is listed in Section 9 1 3 3 1 Consistent static pressure is necessary for precise media separation as the reclaimer s efficiency is achieved by a centrifugal balanc...

Page 12: ...2 inches from the top rails on the inside track 4 2 I n c h e s Figure 14 3 5 4 Attach hinged track Figure 15 3 5 4 1 With the door open place the hinged track on the inside and outside track supports...

Page 13: ...ns in both sides of the hinged track to lock it upright when it is lifted vertical The track could fall if left unlocked and cause severe injury 4 0 OPERATION NOTICE Do not pulse new dust collectors o...

Page 14: ...interlock system will prevent blasting if the door is open 4 4 Blasting Operation 4 4 1 Slowly open the air supply to the cabinet Check for air leaks on the initial startup and periodically thereafte...

Page 15: ...servoir 4 7 2 Switch OFF the lights and exhauster 5 0 ADJUSTMENTS 5 1 Blasting Pressure pilot regulator Figure 18 5 1 1 The pilot regulator located on the top left side of the cabinet enables the user...

Page 16: ...usty media and poor visibility and possible media blockage in the conveying hose If the damper is opened too far it may cause carryover usable media carried into the dust collector and result in exces...

Page 17: ...in the cabinet enclosure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the dust collector damper as noted in Section 5 4 Reclaimer pressure must be set...

Page 18: ...one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the ne...

Page 19: ...taking the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manom...

Page 20: ...cates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust discharge at the dust collector outlet indicates a leaking or damaged filter cartridge...

Page 21: ...change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the other is...

Page 22: ...indow and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backing from the 5 16 thic...

Page 23: ...each side compressing the ends to seal 7 7 4 Diffuser lens replacement 7 7 4 1 Remove the four nuts and washers attaching the hold down cover to the cabinet and remove the cover Move the light module...

Page 24: ...nlet 7 8 2 If it is necessary to remove the reclaimer to access the wear plate mounting screw remove the media hose or metering valve whichever is easier then remove the reclaimer mounting bolts and r...

Page 25: ...begin at the installation note preceding Paragraph 7 9 12 7 9 7 Remove the top liner and cylinder liner Grind the tack welds from the bottom of the cylinder liner that secure the liner to the tube th...

Page 26: ...move the clamps after the liner is secured 7 9 20 7th Align the front edge of the inlet top liner to the front of the inlet housing and use self drilling screws through the existing holes to secure NO...

Page 27: ...ange and 7 feet at lower flange Depending on conditions such as height and accessibility it may be easier to replace the inlet baffle if the reclaimer body is removed from the hopper and leg assembly...

Page 28: ...ector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect flex hose for blockage 8 2 Abnormall...

Page 29: ...ached to the reclaimer hopper or media metering valve may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the f...

Page 30: ...kout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed too...

Page 31: ...2 bore 48 table requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 3...

Page 32: ...25494 7212 with 900 cfm 25517 7212 with 1200 cfm 25519 Rubber curtain set black for 6012 27768 for 7212 27746 Rubber curtain set white for 6012 27767 for 7212 27745 Extension Nozzles Figure 34 Item D...

Page 33: ...2711 Quick Change clampless attachment 28639 8 Clamp for clamp attached glove 11576 9 Grommet media and air hose 11798 10 Foot pedal assembly less tubing 20483 with tubing 14 feet 20195 11 Bracket doo...

Page 34: ...1 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Page 35: ...lock 03117 9 Washer 1 4 flat 03116 Figure 39 9 7 Foot Pedal Assembly Figure 40 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483 with tubing w 14 ft item 10 20195...

Page 36: ...assembly 19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 131...

Page 37: ...eet required 7 ID for 900 cfm 12448 12 ID for 1200 and 1800 cfm w RPH 12460 5 Clamp hose for 4 hose 11577 for 5 hose 11578 for 6 hose 00750 for 7 8 and two for 12 hose 11576 6 Wye pipe adaptor 4 x 4 x...

Page 38: ...1200 cfm 19223 1800 cfm 23028 5 Screen assembly 21265 6 Latch assembly door 12263 7 Gasket door 900 cfm 11745 1200 cfm and 1800 cfm 11766 8 Door assembly w gasket and latch 14271 9 Gasket 2 adhesive...

Page 39: ...23153 1 Top liner 900 cfm 23059 1200 cfm 22689 1800 cfm 22695 2 Baffle lined 900 cfm 13694 1200 cfm 25437 1800 cfm one piece includes Item 3 22696 3 Inner cylinder liner 900 cfm 24203 1200 cfm 25438 4...

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