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BNP

®

 6012 and 7212 SUCTION BLAST CABINETS 

Page 15 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27723, Rev. B 04/19

 

 

 

 

Figure 19 

 

 
5.3 

Media/Air Mixture (media flow) ‒ Figure 20

 

 

5.3.1 

Check  the  media  stream  for  correct  media/air 

mixture; media flow should be smooth and appear as a 
light mist coming from the nozzle. 
 

5.3.2

  If  media  does  not  flow  smoothly,  loosen  the 

locking nut and adjust the metering screw until the upper 
holes in the metering stem are closed off and the lower 
holes  are  fully  open,  as  shown  in  Figure  20.  This 
adjustment is a starting point. 
 
 

 
 

 

 

Figure 20 

 
 

5.3.3 

If  pulsation  occurs  in  the  media  hose,  either 

media is damp and caked, or not enough air is entering 
the media stream. While blasting, loosen the locking nut 
and 

slowly 

turn 

the 

adjusting 

screw 

out 

(counterclockwise when viewed from the top) until media 
flows  smoothly.  Tighten  the  locking  nut  finger-tight  to 
maintain the setting. 
 

5.3.4 

If  media  flow  is  too  light,  decrease  air  in  the 

mixture  by  turning  the  metering  screw  in  (clockwise 
when  viewed  from  the  top),  covering  more  of  the  holes 
so  less  air  enters  the  media  hose.  Tighten  the  locking 
nut finger-tight to maintain the setting. 

 
 

5.4 

Reclaimer  Static  Pressure  (dust-collector 

outlet damper)

 

 

5.4.1

  Correct  static  pressure  varies  with  size  of 

reclaimer, and the size, weight, and type of media.  
 

5.4.2

  Adjust static pressure by opening (handle inline 

with air flow) or closing (handle perpendicular to air flow) 
the  dust-collector  damper.  Refer  to  the  dust  collector 
owner’s  manual;  the  damper  is  located  on  the  inlet  on 
CDC-1  Dust  Collectors  and  on  the  exhauster  outlet  on 
RPC-2  and  RPH  Dust  Collectors.  If  the  damper  is  not 
opened far enough, the reclaimer will not remove fines, 
resulting in dusty media and poor visibility, and possible 
media blockage in the conveying hose. If the damper is 
opened  too  far,  it  may  cause  carryover  (usable  media 
carried  into  the  dust  collector)  and  result  in  excessive 
media  consumption.  Open  only  as  far  as  necessary  to 
obtain  a  balance  of  dust  removal  without  media 
carryover.  
 

5.4.3

  A  manometer  is  useful  when  adjusting  or 

monitoring static pressure. The manometer kit is listed in 

Section 9.1:

 

Optional Accessories

. Refer to Section 5.8 

for  manometer  operation.  The  following  are  static 
pressure starting points for given media. Static pressure 
may  need  to  be  lower  with  finer  media,  higher  with 
coarser  media.  Run  the  media  through  several  blast 
cycles,  allowing  the  reclaimer  to  function  with  these 
settings. Inspect the media in the reclaimer and fines in 
the dust collector, as noted in Paragraph 5.4.2. Continue 
adjusting  static  pressure  until  optimum  media  cleaning 
without carryover is attained. 

 

Glass Bead No. 4 to 7  ...................................  3" – 3-1/2" 
Glass Bead No. 8 to 13  .................................. 2-1/2" – 3" 
Aluminum Oxide, 60-mesh & coarser  .................... 4" – 5" 
Aluminum Oxide, 80-mesh & finer  .................. 2-1/2" – 3" 
*Steel Grit, 50-mesh to 120-mesh  ......................... 6" – 7" 
*Steel Shot S-170 to S-70  .................................... 6" – 7" 
*Refer to Section 1.9 for media limitations. 
 

5.4.4

  If  the  damper  has  been adjusted and carryover 

or  excessive  dust  in  the  media  continues,  the  optional 
externally  adjustable  vortex  cylinder  may  help  by  fine 
tuning  media  separation.  The  vortex  cylinder  is  usually 
required  only  when  using  180-mesh  and  finer  media  or 
lightweight media. Refer to Section 5.5.  
 

5.5 

Optional, Externally Adjustable Vortex  
Cylinder – Figure 21

  

 

The  externally  adjustable  vortex  is  an  option  when  the 
cabinet  is  provided  with  a  CDC-1  Dust  Collector.  The 
vortex  is  standard  on  reclaimers  when  the  cabinet  is 
provided  from  the  factory  with  an  RPC-2  or  RPH  Dust 
Collector. 

 

Adjusting Screw 

Lower holes fully open. 

Locking Nut

 

Upper holes 

fully closed. 

Lock Nut 

Air Jet 

3-1/2 to 4 threads between 

lock nut and air

 jet hex. 

Summary of Contents for BNP 6012

Page 1: ...le that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Page 2: ...al physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if...

Page 3: ...om nozzle 8 9 Blowback through media hose 8 10 Blasting does not begin when foot pedal is pressed 8 11 Blasting continues after foot pedal is released 8 12 Media buildup in cabinet hopper 8 13 Static...

Page 4: ...g clean air When the foot pedal is released blasting stops 1 6 Reverse Pulse Dust Collector Options WARNING All dust is hazardous to breathe Emissions can occur from the dust collection system Identif...

Page 5: ...ed Assembly in Section 9 3 Use a boron carbide nozzle when blasting with aggressive media as noted in Section 1 9 4 1 8 Reclaimer Options 1 8 1 A 900 cfm pull thru reclaimer utilizes a CDC 1 reverse p...

Page 6: ...t hose and nozzle for wear and replace parts as needed When using aggressive media only occasionally install an optional aluminum oxide kit which includes rubber curtains for the cabinet interior and...

Page 7: ...rough the feed assembly If the filter does not remove enough moisture to keep media dry and flowing it may be necessary to install an air dryer or aftercooler in the air supply line 1 11 Electrical Re...

Page 8: ...mage the hose NOTE The hose wire helps dissipate static electricity in the conveying hose and helps ground each segment For the hose wire to dissipate static electricity the wire must touch the metal...

Page 9: ...ource to the air filter inlet WARNING Hose disconnection while under pressure can cause serious injury or death Use safety lock pins or safety wire to lock twist on couplings together and prevent acci...

Page 10: ...the metering valve 2 7 Set Air Inlet Damper Figure 9 2 7 1 The air inlet damper is located on the top of the cabinet and must be set to match the cabinet dimensions and reclaimer size The air damper...

Page 11: ...nometer The optional manometer kit is listed in Section 9 1 3 3 1 Consistent static pressure is necessary for precise media separation as the reclaimer s efficiency is achieved by a centrifugal balanc...

Page 12: ...2 inches from the top rails on the inside track 4 2 I n c h e s Figure 14 3 5 4 Attach hinged track Figure 15 3 5 4 1 With the door open place the hinged track on the inside and outside track supports...

Page 13: ...ns in both sides of the hinged track to lock it upright when it is lifted vertical The track could fall if left unlocked and cause severe injury 4 0 OPERATION NOTICE Do not pulse new dust collectors o...

Page 14: ...interlock system will prevent blasting if the door is open 4 4 Blasting Operation 4 4 1 Slowly open the air supply to the cabinet Check for air leaks on the initial startup and periodically thereafte...

Page 15: ...servoir 4 7 2 Switch OFF the lights and exhauster 5 0 ADJUSTMENTS 5 1 Blasting Pressure pilot regulator Figure 18 5 1 1 The pilot regulator located on the top left side of the cabinet enables the user...

Page 16: ...usty media and poor visibility and possible media blockage in the conveying hose If the damper is opened too far it may cause carryover usable media carried into the dust collector and result in exces...

Page 17: ...in the cabinet enclosure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the dust collector damper as noted in Section 5 4 Reclaimer pressure must be set...

Page 18: ...one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the ne...

Page 19: ...taking the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manom...

Page 20: ...cates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust discharge at the dust collector outlet indicates a leaking or damaged filter cartridge...

Page 21: ...change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the other is...

Page 22: ...indow and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backing from the 5 16 thic...

Page 23: ...each side compressing the ends to seal 7 7 4 Diffuser lens replacement 7 7 4 1 Remove the four nuts and washers attaching the hold down cover to the cabinet and remove the cover Move the light module...

Page 24: ...nlet 7 8 2 If it is necessary to remove the reclaimer to access the wear plate mounting screw remove the media hose or metering valve whichever is easier then remove the reclaimer mounting bolts and r...

Page 25: ...begin at the installation note preceding Paragraph 7 9 12 7 9 7 Remove the top liner and cylinder liner Grind the tack welds from the bottom of the cylinder liner that secure the liner to the tube th...

Page 26: ...move the clamps after the liner is secured 7 9 20 7th Align the front edge of the inlet top liner to the front of the inlet housing and use self drilling screws through the existing holes to secure NO...

Page 27: ...ange and 7 feet at lower flange Depending on conditions such as height and accessibility it may be easier to replace the inlet baffle if the reclaimer body is removed from the hopper and leg assembly...

Page 28: ...ector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect flex hose for blockage 8 2 Abnormall...

Page 29: ...ached to the reclaimer hopper or media metering valve may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the f...

Page 30: ...kout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed too...

Page 31: ...2 bore 48 table requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 3...

Page 32: ...25494 7212 with 900 cfm 25517 7212 with 1200 cfm 25519 Rubber curtain set black for 6012 27768 for 7212 27746 Rubber curtain set white for 6012 27767 for 7212 27745 Extension Nozzles Figure 34 Item D...

Page 33: ...2711 Quick Change clampless attachment 28639 8 Clamp for clamp attached glove 11576 9 Grommet media and air hose 11798 10 Foot pedal assembly less tubing 20483 with tubing 14 feet 20195 11 Bracket doo...

Page 34: ...1 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Page 35: ...lock 03117 9 Washer 1 4 flat 03116 Figure 39 9 7 Foot Pedal Assembly Figure 40 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483 with tubing w 14 ft item 10 20195...

Page 36: ...assembly 19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 131...

Page 37: ...eet required 7 ID for 900 cfm 12448 12 ID for 1200 and 1800 cfm w RPH 12460 5 Clamp hose for 4 hose 11577 for 5 hose 11578 for 6 hose 00750 for 7 8 and two for 12 hose 11576 6 Wye pipe adaptor 4 x 4 x...

Page 38: ...1200 cfm 19223 1800 cfm 23028 5 Screen assembly 21265 6 Latch assembly door 12263 7 Gasket door 900 cfm 11745 1200 cfm and 1800 cfm 11766 8 Door assembly w gasket and latch 14271 9 Gasket 2 adhesive...

Page 39: ...23153 1 Top liner 900 cfm 23059 1200 cfm 22689 1800 cfm 22695 2 Baffle lined 900 cfm 13694 1200 cfm 25437 1800 cfm one piece includes Item 3 22696 3 Inner cylinder liner 900 cfm 24203 1200 cfm 25438 4...

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