Zero BNP-160 Manual Download Page 4

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BNP-160 TUMBLE BASKET BLAST CABINET

Page 3

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www.clemcoindustries.com

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Manual No. 25993 Rev B 05/18

Figure 1

Some items are removed
or rotated for clarity.

Motor Cover

Adjustable Door Slide

Blast Gun Assembly

Media Hose

Exhauster

Filter Cartridge

Compressed Air Filter

Door Interlock Switch

Timer Control

Metering Valve

Blast Gun Air Hose

Media Drain Plug

Exhaust Muffler

Compressed Air Inlet

(Air hose attachment point)

Filter Cartridge Access Door

Differential Pressure Gauge
(For dust collector filter cartridge)

Media Vent Hose

Dust Container

Reclaimer Storage Access Door,
Media Fill Door

Debris Screen

Inlet-Solenoid Valve

Blast-Pressure Regulator

Grounding Bolt

Pulse

Reservoir

Pulse Valve

120-Volt U-Ground Plug

Inlet Damper

Pulse-Pressure Regulator

Reclaimer Inlet

Reclaimer Media Storage Section

Reclaimer Outlet

Motor Mount Bracket

Drain Petcock

Summary of Contents for BNP-160

Page 1: ...that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability o...

Page 2: ...that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a haza...

Page 3: ...the air and is propelled out the nozzle As the basket rotates the parts tumble in the blast stream ensuring that all parts and surfaces are uniformly blasted The blast media flows through the perfora...

Page 4: ...Valve Blast Gun Air Hose Media Drain Plug Exhaust Muffler Compressed Air Inlet Air hose attachment point Filter Cartridge Access Door Differential Pressure Gauge For dust collector filter cartridge Me...

Page 5: ...ter thorough drying and breaking up of any clumps 1 9 6 Fine Mesh Media In most cases media finer than 180 will carry over to the dust collector 1 9 7 Lightweight Media Plastic and similar lightweight...

Page 6: ...e equipment 3 0 OPERATION 3 1 Control Functions 3 1 1 Timer Sets duration of the blast cycle up to 60 minutes Blasting begins as soon as the timer is set Blasting automatically stops when the timed cy...

Page 7: ...the cartridge is properly seasoned Refer to Section 6 4 Pulsing unseasoned cartridges can cause premature cartridge failure or decrease the efficiency of the dust collector 3 4 4 Load media and parts...

Page 8: ...r is used to adjust pressure of the dust collector pulse After the cartridge is seasoned set the pulse pressure to 40 psi When differential pressure reaches 8 inches as noted on the differential press...

Page 9: ...5 Inlet Damper Figure 8 4 5 1 Operate with the damper fully open A closed or partially closed damper will reduce air movement through the cabinet and can cause dust leaks from cabinet or media buildu...

Page 10: ...mounting bracket up or down until the pulse functions accordingly Tighten the mounting screws to secure 5 0 PREVENTIVE MAINTENANCE WARNING This machine is not to be used for applications that generate...

Page 11: ...disposal restrictions 5 1 5 1 Empty dust level and empty the dust container regularly Start by checking the container at least daily and when adding media then adjust frequency based on usage contami...

Page 12: ...ection 4 2 5 4 1 5 Repeat the process once or twice 6 0 SERVICE MAINTENANCE WARNING This machine is not to be used for applications that generate dust from lead coatings heavy metals or any other toxi...

Page 13: ...3 6 Inspect the cover gasket for any condition that will prevent the gasket from sealing Replace the gasket if necessary 6 3 7 Install the cover plate and secure 6 3 8 Season cartridge per Section 6...

Page 14: ...ed all compressed air supply lines 6 6 1 To remove the tubing push the retaining collar toward the fitting releasing the tubing so it can be easily removed by pulling it out Do not force it only a sli...

Page 15: ...3 Reduction in Blast Cleaning Rate 7 3 1 Low media level reducing media flow Check media level add or replace media as needed 7 3 2 Reduced air pressure which could be caused by a malfunctioning press...

Page 16: ...uce pressure to 80 psi maximum 7 9 Air Only no media from Nozzle 7 9 1 Nozzle pressure too high for the media causing media to break down 7 9 2 Reduced air pressure decreases vacuum in media hose whic...

Page 17: ...remains low check the compressed air supply for a restriction such as a partially closed supply valve 7 15 2 Make sure the pulse valve and cam follower are operational Refer to Section 4 7 7 15 3 Insp...

Page 18: ...12263 3 Gasket 3 32 x 3 4 adhesive backed specify feet required 00192 4 Adaptor sump pipe 2 1 4 flex 25844 5 Clamp 2 1 2 02817 6 Hose 2 1 4 light lined flex 3 ft required 24977 7 Switch push button do...

Page 19: ...ween motor and brkt 03303 9 Cap screw 1 4 NC x 1 03053 10 Washer 1 4 lock 03117 11 Nut 1 4 NC hex 03111 12 Screw 10 x 1 2 truss 12062 13 Roll pin 1 4 x 1 12815 14 Screw 1 4 NC x 3 16 set each 2 req 25...

Page 20: ...id 12191 13 Filter 3 8 NPT manual drain 25870 14 Gauge 1 8 cbm replacement 01908 15 Fitting hose 3 8 NPT male x 1 2 barb 06369 16 Hose 1 2 air 4 ft required 12472 17 Fitting straight 1 8 NPT x 1 8 bar...

Page 21: ...8 x 2 adhesive backed specify feet required 13089 11 Gasket 5 16 x 1 adhesive backed 3 feet required 00187 12 Hose 1 2 air 3 feet required 12472 13 Grommet rubber 11798 14 Hose 1 2 clear media 6 ft R...

Page 22: ...t 19123 11 Fitting straight 1 8 NPT x 1 8 barb 11732 12 Petcock drain 01993 13 Fitting straight 1 4 NPT x 3 8 tube 11736 14 Clamp 4 11577 15 Hose 4 unlined flex 1 ft minimum 12447 16 Dust drum 3 5 gal...

Page 23: ...ify ft required 12475 9 Valve 3 4 NPT diaphragm pulse 25867 10 Elbow 1 8 NPT brass st 03993 11 Nipple 1 8 NPT hex 01962 12 Actuator air pilot 19123 13 Fitting straight 1 8 NPT x 1 8 barb 11732 14 Fitt...

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