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BNP-160 TUMBLE BASKET BLAST CABINET 

Page 11 

 

 

 

 

 

© 2018 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 25993 Rev B 05/18

 

5.2 Weekly 

Maintenance 

 

5.2.1 

Inspect nozzles and gun bodies for wear as 

noted in Section 6.1, Replace nozzle when orifice 
diameter is worn 1/16" larger than original size or when 
suction diminishes noticeably.

 

 

5.2.2 

During operation, inspect cabinet door seals for 

media leaks. 
 

5.2.3 

Inspect flex hoses for wear. 

 

5.2.4 

Inspect the media hose for thin spots by 

pinching it every 6 to 12 inches. Replace the hose when 
it becomes soft. 

 
 

5.3 Monthly 

Maintenance 

 

5.3.1 

Inspect reclaimer wear plate for wear. Replace 

as necessary. 
 

5.3.2 

Inspect reclaimer door gasket for wear or 

damage. 
 

5.3.3 

Inspect the tumble basket’s bottom liner for 

wear. Replace the liner per Section 6.2 as soon as the 
liner is worn thin and before wearing through to the 
bottom plate.

 

 
 

5.4 

Additional Cartridge Pulsing

 

 

5.4.1

  The cartridge is pulsed with each revolution of 

the basket. Additional pulsing should be performed as 
noted below before adjusting the pulse pressure: 
 

5.4.1.1

  Turn blast pressure to 0 psi. 

 
5.4.1.2

  Turn exhauster ON. 

 

5.4.1.3

  Set timer to five minutes. 

 
5.4.1.4

 After the five minute cycle is complete, check 

the differential pressure gauge. If differential pressure 
stays at around 8 inches, increase pulse pressure by 10 
psi increments as noted on Section 4.2. 
 

5.4.1.5

  Repeat the process once or twice.  

 

 
 

6.0 SERVICE 

MAINTENANCE

 

 

 

WARNING

 

This machine is not to be used for applications 
that generate dust from lead coatings, heavy 
metals, or any other toxic materials. Failure to 
wear approved respirators and eye protection 
when servicing dust-laden areas of the cabinet 
and when emptying the dust container can 
result in serious eye irritation and lung disease. 
Toxicity and health risk vary with type of media 
and dust generated by blasting. The respirator 
must be approved for the type of dust 
generated. Identify all material being removed 
by blasting and obtain a safety data sheet (SDS) 
for the blast media.

 

 
 

6.1 

Gun and Nozzle Assembly

 

 

6.1.1

  Open the cabinet door, unscrew the holding nut 

from the gun end, and pull the nozzle from the gun.  
 

6.1.2

  Inspect the gun body, nozzle, orifice, and 1/4" 

NPT nipple for wear. Replace any that are worn or 
damaged. Replace the nozzle when its orifice diameter 
has increased to 3/8" (increased by 1/16" larger than 
when new), or when suction diminishes noticeably. 
 

6.1.3

  When installing the nozzle, insert the tapered 

end into the gun placing the tapered end toward the jet. 
Screw the holding nut onto the gun. 
 
 

6.2 Tumble 

Basket 

 

6.2.1

  Periodically inspect the basket and bottom liner 

for wear.  
 

6.2.2

  The bottom liner is held to the bottom of the 

basket by the two support ribs; remove the liner by 
peeling it from the bottom and from under the ribs.  
 

6.2.3

  Replace the liner in reverse order, tucking the 

edge under the support ribs. 
 

6.2.4

  Replace the basket as soon as it is worn thin. 

 

Summary of Contents for BNP-160

Page 1: ...that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability o...

Page 2: ...that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a haza...

Page 3: ...the air and is propelled out the nozzle As the basket rotates the parts tumble in the blast stream ensuring that all parts and surfaces are uniformly blasted The blast media flows through the perfora...

Page 4: ...Valve Blast Gun Air Hose Media Drain Plug Exhaust Muffler Compressed Air Inlet Air hose attachment point Filter Cartridge Access Door Differential Pressure Gauge For dust collector filter cartridge Me...

Page 5: ...ter thorough drying and breaking up of any clumps 1 9 6 Fine Mesh Media In most cases media finer than 180 will carry over to the dust collector 1 9 7 Lightweight Media Plastic and similar lightweight...

Page 6: ...e equipment 3 0 OPERATION 3 1 Control Functions 3 1 1 Timer Sets duration of the blast cycle up to 60 minutes Blasting begins as soon as the timer is set Blasting automatically stops when the timed cy...

Page 7: ...the cartridge is properly seasoned Refer to Section 6 4 Pulsing unseasoned cartridges can cause premature cartridge failure or decrease the efficiency of the dust collector 3 4 4 Load media and parts...

Page 8: ...r is used to adjust pressure of the dust collector pulse After the cartridge is seasoned set the pulse pressure to 40 psi When differential pressure reaches 8 inches as noted on the differential press...

Page 9: ...5 Inlet Damper Figure 8 4 5 1 Operate with the damper fully open A closed or partially closed damper will reduce air movement through the cabinet and can cause dust leaks from cabinet or media buildu...

Page 10: ...mounting bracket up or down until the pulse functions accordingly Tighten the mounting screws to secure 5 0 PREVENTIVE MAINTENANCE WARNING This machine is not to be used for applications that generate...

Page 11: ...disposal restrictions 5 1 5 1 Empty dust level and empty the dust container regularly Start by checking the container at least daily and when adding media then adjust frequency based on usage contami...

Page 12: ...ection 4 2 5 4 1 5 Repeat the process once or twice 6 0 SERVICE MAINTENANCE WARNING This machine is not to be used for applications that generate dust from lead coatings heavy metals or any other toxi...

Page 13: ...3 6 Inspect the cover gasket for any condition that will prevent the gasket from sealing Replace the gasket if necessary 6 3 7 Install the cover plate and secure 6 3 8 Season cartridge per Section 6...

Page 14: ...ed all compressed air supply lines 6 6 1 To remove the tubing push the retaining collar toward the fitting releasing the tubing so it can be easily removed by pulling it out Do not force it only a sli...

Page 15: ...3 Reduction in Blast Cleaning Rate 7 3 1 Low media level reducing media flow Check media level add or replace media as needed 7 3 2 Reduced air pressure which could be caused by a malfunctioning press...

Page 16: ...uce pressure to 80 psi maximum 7 9 Air Only no media from Nozzle 7 9 1 Nozzle pressure too high for the media causing media to break down 7 9 2 Reduced air pressure decreases vacuum in media hose whic...

Page 17: ...remains low check the compressed air supply for a restriction such as a partially closed supply valve 7 15 2 Make sure the pulse valve and cam follower are operational Refer to Section 4 7 7 15 3 Insp...

Page 18: ...12263 3 Gasket 3 32 x 3 4 adhesive backed specify feet required 00192 4 Adaptor sump pipe 2 1 4 flex 25844 5 Clamp 2 1 2 02817 6 Hose 2 1 4 light lined flex 3 ft required 24977 7 Switch push button do...

Page 19: ...ween motor and brkt 03303 9 Cap screw 1 4 NC x 1 03053 10 Washer 1 4 lock 03117 11 Nut 1 4 NC hex 03111 12 Screw 10 x 1 2 truss 12062 13 Roll pin 1 4 x 1 12815 14 Screw 1 4 NC x 3 16 set each 2 req 25...

Page 20: ...id 12191 13 Filter 3 8 NPT manual drain 25870 14 Gauge 1 8 cbm replacement 01908 15 Fitting hose 3 8 NPT male x 1 2 barb 06369 16 Hose 1 2 air 4 ft required 12472 17 Fitting straight 1 8 NPT x 1 8 bar...

Page 21: ...8 x 2 adhesive backed specify feet required 13089 11 Gasket 5 16 x 1 adhesive backed 3 feet required 00187 12 Hose 1 2 air 3 feet required 12472 13 Grommet rubber 11798 14 Hose 1 2 clear media 6 ft R...

Page 22: ...t 19123 11 Fitting straight 1 8 NPT x 1 8 barb 11732 12 Petcock drain 01993 13 Fitting straight 1 4 NPT x 3 8 tube 11736 14 Clamp 4 11577 15 Hose 4 unlined flex 1 ft minimum 12447 16 Dust drum 3 5 gal...

Page 23: ...ify ft required 12475 9 Valve 3 4 NPT diaphragm pulse 25867 10 Elbow 1 8 NPT brass st 03993 11 Nipple 1 8 NPT hex 01962 12 Actuator air pilot 19123 13 Fitting straight 1 8 NPT x 1 8 barb 11732 14 Fitt...

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