Zero BNP-160 Manual Download Page 10

 

BNP-160 TUMBLE BASKET BLAST CABINET 

Page 9 

 

 

 

 

 

© 2018 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 25993 Rev B 05/18

 

The following are examples of the door slide setting 
during factory tests: 

1)  #13 glass beads – slotted door shut 
2)  #8 glass beads – slotted door open about 3/16" 
3)  #11 glass beads – slotted door open about 3/32" 
4)  180 mesh aluminum oxide – slotted door open 

about 3/32" 

5)  80 mesh aluminum oxide – slotted door open about 

1/8" 

 

4.6.4  To Remove Less Fines:

 (Too much good 

media carried over to the dust collector.) Loosen the 
wing nuts and raise the door by no more than 1/16" 
increments. 
 
 

4.7 

Dust Collector Pulse, 

 

Pulse Valve/Cam Follower 

 Figure 10  

 

4.7.1

  The pulse activating mechanism is located 

within the motor mount bracket. 

 
4.7.2

  The dust collector pulses once with each 

revolution of the basket. When the screw on the split 
collar rotates over the cam follower, it pushes in the 
plunger on the 3-way pulse valve and triggers the pulse. 
 

4.7.3

  Loosen the collar setscrews and rotate the split 

collar so the cam screw is riding on the cam follower. 
Tighten the setscrews to secure the collar.

 

 
 
 
 
 

 

 

Some items are removed for clarity. 

 

 Figure 

10 

 
 

4.7.4

  Loosen the mounting bracket screws and adjust 

the height so the cam follower depresses the plunger on 
the 3-way pulse valve. Snug the screws to hold the 
bracket in place. 
 

4.7.5

  Set the blast-pressure regulator to zero psi and 

set the pulse-pressure regulator to 40 psi. 
 

4.7.6

  Turn the timer dial to start the basket rotation. 

 

4.7.7

  The collector should pulse each time the cam 

screw rides onto the cam follower and stop when the 
screw rides off the follower.  
 

4.7.8

  Adjust the mounting bracket up or down until the 

pulse functions accordingly. Tighten the mounting 
screws to secure. 
 

 

 
5.0 PREVENTIVE 

MAINTENANCE 

 

 

WARNING

 

This machine is not to be used for applications 
that generate dust from lead coatings, heavy 
metals, or any other toxic materials. Failure to 
wear approved respirators and eye protection 
when servicing dust-laden areas of the cabinet 
and dust collector, and when emptying the 
container, can result in serious eye irritation and 
lung disease. Toxicity and health risk vary with 
type of media and dust generated by blasting. 
The respirator must be approved for the type of 
dust generated. Identify all material being 
removed by blasting and obtain a safety data 
sheet (SDS) for the blast media. 

 
To avoid unscheduled downtime, establish a weekly 
inspection schedule. Inspect all parts subjected to media 
contact, including; nozzle, media hose, flex hose, wear 
plate, and all items covered in this section.  
 

5.1 Daily 

Maintenance 

 

5.1.1 

Check media level and condition of media: Refill 

or change media as necessary.  
 

5.1.2 

Check reclaimer screen for debris: The screen is 

accessible through the reclaimer door. With the 
exhauster OFF, remove the screen and empty it daily 
and when loading media. Empty the screen more often if 
part blasted causes excessive debris. Do not operate the 
machine without the screen in place, oversized 
byproduct from blasting could plug the nozzle. 
 

5.1.3

  Drain compressed air filter 

 Figure 11: The 

cabinet is equipped with a manual-drain air filter. Open 
the drain at least daily; if water is present, open 
periodically during operation. Moist air inhibits the flow of 
media; if the filter does not remove enough moisture to 

Screws

 

Setscrews

Mounting Bracket

 

Motor Mount 

(Shown for reference.)

Basket Drive Shaft 

(Shown for reference.) 

Split Collar

3-Way 

Pulse Valve

Cam Screw

Cam Follower

Summary of Contents for BNP-160

Page 1: ...that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability o...

Page 2: ...that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a haza...

Page 3: ...the air and is propelled out the nozzle As the basket rotates the parts tumble in the blast stream ensuring that all parts and surfaces are uniformly blasted The blast media flows through the perfora...

Page 4: ...Valve Blast Gun Air Hose Media Drain Plug Exhaust Muffler Compressed Air Inlet Air hose attachment point Filter Cartridge Access Door Differential Pressure Gauge For dust collector filter cartridge Me...

Page 5: ...ter thorough drying and breaking up of any clumps 1 9 6 Fine Mesh Media In most cases media finer than 180 will carry over to the dust collector 1 9 7 Lightweight Media Plastic and similar lightweight...

Page 6: ...e equipment 3 0 OPERATION 3 1 Control Functions 3 1 1 Timer Sets duration of the blast cycle up to 60 minutes Blasting begins as soon as the timer is set Blasting automatically stops when the timed cy...

Page 7: ...the cartridge is properly seasoned Refer to Section 6 4 Pulsing unseasoned cartridges can cause premature cartridge failure or decrease the efficiency of the dust collector 3 4 4 Load media and parts...

Page 8: ...r is used to adjust pressure of the dust collector pulse After the cartridge is seasoned set the pulse pressure to 40 psi When differential pressure reaches 8 inches as noted on the differential press...

Page 9: ...5 Inlet Damper Figure 8 4 5 1 Operate with the damper fully open A closed or partially closed damper will reduce air movement through the cabinet and can cause dust leaks from cabinet or media buildu...

Page 10: ...mounting bracket up or down until the pulse functions accordingly Tighten the mounting screws to secure 5 0 PREVENTIVE MAINTENANCE WARNING This machine is not to be used for applications that generate...

Page 11: ...disposal restrictions 5 1 5 1 Empty dust level and empty the dust container regularly Start by checking the container at least daily and when adding media then adjust frequency based on usage contami...

Page 12: ...ection 4 2 5 4 1 5 Repeat the process once or twice 6 0 SERVICE MAINTENANCE WARNING This machine is not to be used for applications that generate dust from lead coatings heavy metals or any other toxi...

Page 13: ...3 6 Inspect the cover gasket for any condition that will prevent the gasket from sealing Replace the gasket if necessary 6 3 7 Install the cover plate and secure 6 3 8 Season cartridge per Section 6...

Page 14: ...ed all compressed air supply lines 6 6 1 To remove the tubing push the retaining collar toward the fitting releasing the tubing so it can be easily removed by pulling it out Do not force it only a sli...

Page 15: ...3 Reduction in Blast Cleaning Rate 7 3 1 Low media level reducing media flow Check media level add or replace media as needed 7 3 2 Reduced air pressure which could be caused by a malfunctioning press...

Page 16: ...uce pressure to 80 psi maximum 7 9 Air Only no media from Nozzle 7 9 1 Nozzle pressure too high for the media causing media to break down 7 9 2 Reduced air pressure decreases vacuum in media hose whic...

Page 17: ...remains low check the compressed air supply for a restriction such as a partially closed supply valve 7 15 2 Make sure the pulse valve and cam follower are operational Refer to Section 4 7 7 15 3 Insp...

Page 18: ...12263 3 Gasket 3 32 x 3 4 adhesive backed specify feet required 00192 4 Adaptor sump pipe 2 1 4 flex 25844 5 Clamp 2 1 2 02817 6 Hose 2 1 4 light lined flex 3 ft required 24977 7 Switch push button do...

Page 19: ...ween motor and brkt 03303 9 Cap screw 1 4 NC x 1 03053 10 Washer 1 4 lock 03117 11 Nut 1 4 NC hex 03111 12 Screw 10 x 1 2 truss 12062 13 Roll pin 1 4 x 1 12815 14 Screw 1 4 NC x 3 16 set each 2 req 25...

Page 20: ...id 12191 13 Filter 3 8 NPT manual drain 25870 14 Gauge 1 8 cbm replacement 01908 15 Fitting hose 3 8 NPT male x 1 2 barb 06369 16 Hose 1 2 air 4 ft required 12472 17 Fitting straight 1 8 NPT x 1 8 bar...

Page 21: ...8 x 2 adhesive backed specify feet required 13089 11 Gasket 5 16 x 1 adhesive backed 3 feet required 00187 12 Hose 1 2 air 3 feet required 12472 13 Grommet rubber 11798 14 Hose 1 2 clear media 6 ft R...

Page 22: ...t 19123 11 Fitting straight 1 8 NPT x 1 8 barb 11732 12 Petcock drain 01993 13 Fitting straight 1 4 NPT x 3 8 tube 11736 14 Clamp 4 11577 15 Hose 4 unlined flex 1 ft minimum 12447 16 Dust drum 3 5 gal...

Page 23: ...ify ft required 12475 9 Valve 3 4 NPT diaphragm pulse 25867 10 Elbow 1 8 NPT brass st 03993 11 Nipple 1 8 NPT hex 01962 12 Actuator air pilot 19123 13 Fitting straight 1 8 NPT x 1 8 barb 11732 14 Fitt...

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