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BNP-160 TUMBLE BASKET BLAST CABINET 

Page 15 

 

 

 

 

 

© 2018 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 25993 Rev B 05/18

 

the air filter and receiver tank regularly. If the problem 
persists, it may be necessary to change media more 
often, or install an aftercooler or air dryer. 
 

7.5.4 

Absorption. Some media tends to absorb 

moisture from the air, especially fine-mesh media in high 
humidity-areas. Empty the media and store it in an 
airtight container when cabinet is not in use. 

 
7.5.5

  Using lightweight or low-density media as noted 

in Section 1.9.7. 

 

 
 

7.6 

Neither Media Nor Air Comes Out the Nozzle 

During the Blast Cycle. 

 

7.6.1 

Door interlocks not engaging. Check adjustment 

per Section 4.4. 
 

7.6.2 

Pressure regulator may be turned down or off. 

Check pressure on regulator gauge. 
 

7.6.3 

Make sure that the air compressor is on and air-

supply valves are open. 
 

7.6.4

  Plugged nozzle. Refer to Section 7.4

 

 
7.6.5

  Timer or inlet-solenoid valve malfunction. 

Inspect by qualified electrician. 

 

 
 

7.7 

Blockage in Media Hose

 

 

7.7.1

  Wet or damp media. Refer to Section 7.6. 

 

7.7.2

  Kink or blockage in vent hose between metering 

valve and reclaimer. Make sure hose is clear. 

 
 
 

7.8 

Poor Suction in Media Hose 

 

7.8.1 

Nozzle is worn. Replace if worn 1/16" or more. 

 

7.8.2 

Blockage in media hose or nozzle. Refer to 

Sections 7.4 and 7.5. 
 

7.8.3

  Air pressure too high. Reduce pressure to 80 psi 

maximum. 

 

 
 

7.9 

Air Only (no media) from Nozzle 

 

7.9.1

  Nozzle pressure too high for the media, causing 

media to break down. 
 

7.9.2 

Reduced air pressure decreases vacuum in 

media hose, which could be caused by a malfunctioning 
pressure regulator, a dirty filter element in the air filter, a 
partially closed air valve, a leaking air line, other air tools 
in use, or regulator pressure set too low. 
 

7.9.3 

Blockage in media hose or gun. Refer to Section 

7.4 and 7.7. 
 

7.9.4 

Worn gun parts such as nozzle or air jet. Inspect 

and replace all worn parts. 
 

7.9.5 

Worn media hose. Check hose for leaks and soft 

spots. Replace worn or damaged hose. 
 

7.9.6 

Moist media. Frequent bridges or blockage in 

the area of the metering valve can be caused by 
moisture. Refer to Section 7.5. 

 

 
 

7.10 

Blowback Through Media Hose  

 

7.10.1

  Blockage in nozzle. Remove the nozzle and 

check for blockage. 
 

7.10.2

  Air jet washer (Figure 21, Item 5) not tightly 

sealed against air jet. Tighten the bushing into the gun 
body. 

 
7.10.3

  Air pressure too high. Reduce pressure to 80 psi 

maximum. 

 

 
 

7.11  Media Buildup in Cabinet Hopper; Media 
Does Not Convey to Reclaimer

 

 

7.11.1

  Inlet damper closed or partially closed restricting 

air movement through cabinet. Open damper per 
Section 4.5. 

 
7.11.2 

Dirty filter cartridge reducing air flow through 

cabinet. Inspect differential pressure gauge. Refer to 
Sections 4.2 and 5.4. 

 
7.11.3

  Damaged door gaskets. Inspect and replace 

damaged gaskets. 

 
7.11.4

  Blockage in flex hose between cabinet hopper 

and reclaimer inlet. Inspect hose for blockage.

 

 

Summary of Contents for BNP-160

Page 1: ...that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability o...

Page 2: ...that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a haza...

Page 3: ...the air and is propelled out the nozzle As the basket rotates the parts tumble in the blast stream ensuring that all parts and surfaces are uniformly blasted The blast media flows through the perfora...

Page 4: ...Valve Blast Gun Air Hose Media Drain Plug Exhaust Muffler Compressed Air Inlet Air hose attachment point Filter Cartridge Access Door Differential Pressure Gauge For dust collector filter cartridge Me...

Page 5: ...ter thorough drying and breaking up of any clumps 1 9 6 Fine Mesh Media In most cases media finer than 180 will carry over to the dust collector 1 9 7 Lightweight Media Plastic and similar lightweight...

Page 6: ...e equipment 3 0 OPERATION 3 1 Control Functions 3 1 1 Timer Sets duration of the blast cycle up to 60 minutes Blasting begins as soon as the timer is set Blasting automatically stops when the timed cy...

Page 7: ...the cartridge is properly seasoned Refer to Section 6 4 Pulsing unseasoned cartridges can cause premature cartridge failure or decrease the efficiency of the dust collector 3 4 4 Load media and parts...

Page 8: ...r is used to adjust pressure of the dust collector pulse After the cartridge is seasoned set the pulse pressure to 40 psi When differential pressure reaches 8 inches as noted on the differential press...

Page 9: ...5 Inlet Damper Figure 8 4 5 1 Operate with the damper fully open A closed or partially closed damper will reduce air movement through the cabinet and can cause dust leaks from cabinet or media buildu...

Page 10: ...mounting bracket up or down until the pulse functions accordingly Tighten the mounting screws to secure 5 0 PREVENTIVE MAINTENANCE WARNING This machine is not to be used for applications that generate...

Page 11: ...disposal restrictions 5 1 5 1 Empty dust level and empty the dust container regularly Start by checking the container at least daily and when adding media then adjust frequency based on usage contami...

Page 12: ...ection 4 2 5 4 1 5 Repeat the process once or twice 6 0 SERVICE MAINTENANCE WARNING This machine is not to be used for applications that generate dust from lead coatings heavy metals or any other toxi...

Page 13: ...3 6 Inspect the cover gasket for any condition that will prevent the gasket from sealing Replace the gasket if necessary 6 3 7 Install the cover plate and secure 6 3 8 Season cartridge per Section 6...

Page 14: ...ed all compressed air supply lines 6 6 1 To remove the tubing push the retaining collar toward the fitting releasing the tubing so it can be easily removed by pulling it out Do not force it only a sli...

Page 15: ...3 Reduction in Blast Cleaning Rate 7 3 1 Low media level reducing media flow Check media level add or replace media as needed 7 3 2 Reduced air pressure which could be caused by a malfunctioning press...

Page 16: ...uce pressure to 80 psi maximum 7 9 Air Only no media from Nozzle 7 9 1 Nozzle pressure too high for the media causing media to break down 7 9 2 Reduced air pressure decreases vacuum in media hose whic...

Page 17: ...remains low check the compressed air supply for a restriction such as a partially closed supply valve 7 15 2 Make sure the pulse valve and cam follower are operational Refer to Section 4 7 7 15 3 Insp...

Page 18: ...12263 3 Gasket 3 32 x 3 4 adhesive backed specify feet required 00192 4 Adaptor sump pipe 2 1 4 flex 25844 5 Clamp 2 1 2 02817 6 Hose 2 1 4 light lined flex 3 ft required 24977 7 Switch push button do...

Page 19: ...ween motor and brkt 03303 9 Cap screw 1 4 NC x 1 03053 10 Washer 1 4 lock 03117 11 Nut 1 4 NC hex 03111 12 Screw 10 x 1 2 truss 12062 13 Roll pin 1 4 x 1 12815 14 Screw 1 4 NC x 3 16 set each 2 req 25...

Page 20: ...id 12191 13 Filter 3 8 NPT manual drain 25870 14 Gauge 1 8 cbm replacement 01908 15 Fitting hose 3 8 NPT male x 1 2 barb 06369 16 Hose 1 2 air 4 ft required 12472 17 Fitting straight 1 8 NPT x 1 8 bar...

Page 21: ...8 x 2 adhesive backed specify feet required 13089 11 Gasket 5 16 x 1 adhesive backed 3 feet required 00187 12 Hose 1 2 air 3 feet required 12472 13 Grommet rubber 11798 14 Hose 1 2 clear media 6 ft R...

Page 22: ...t 19123 11 Fitting straight 1 8 NPT x 1 8 barb 11732 12 Petcock drain 01993 13 Fitting straight 1 4 NPT x 3 8 tube 11736 14 Clamp 4 11577 15 Hose 4 unlined flex 1 ft minimum 12447 16 Dust drum 3 5 gal...

Page 23: ...ify ft required 12475 9 Valve 3 4 NPT diaphragm pulse 25867 10 Elbow 1 8 NPT brass st 03993 11 Nipple 1 8 NPT hex 01962 12 Actuator air pilot 19123 13 Fitting straight 1 8 NPT x 1 8 barb 11732 14 Fitt...

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