12 • Installation & Operation
INSTALLATION & OpERATION
The bottom of the end panels are protected by steel support plates, which must be unbolted and removed before the lineup is set. There are
bolts that go up through the support plates into the underside of the foamed floor.
A 1" wide trim piece seals the vertical gap between cases. It is shipped on the left end of a case with an open end. The next case in the lineup
will slide up to the trim piece so that the door seals against the trim piece. Remove the screws that held it during shipment, and use the provided
hardware to join the trim to the case using the top and bottom joining holes in the extrusion (
).
A case must be prepared with Butyl caulk before setting the next case in the lineup. Case caulking instructions and caulk are shipped with every
case (
Move the next case into position and bolt it to the first case using the joining bolts that are provided. Begin tightening the bolts at the top rear,
working down the back of the case and up the front, making sure that the seams are flush.
Do not pull cases together using joining bolts.
Alignment holes are located in the lower steel end frames. These are located 7" in from the joining holes.
The interior case seams must be sealed using silicone sealant for nSF compliance (
and silicone sealant to contact one another as this may affect adhesion or color of each.
An insulated divider is used to join 2 different case models or 2 different temperature cases. The divider is typically factory-installed to one of the
cases. There are 2 types of insulated dividers:
1. Between a Crystal
™
freezer and a different case: The insulated divider has a panel on each side with nut inserts in the panels; each side is
bolted to the respective end frames.
Do not pull cases together using joining bolts.
2. Between 2 Crystal
™
freezers: The insulated divider uses a thru-bolt design. The divider is attached to one of the cases using short bolts for
shipping. When the cases are installed, the short bolts are removed and longer joining bolts are installed to bolt the cases together. Do not
pull cases together using joining bolts.
Apply caulk between joints. Attach vertical joint trim using
the hex screws. Join cases using joint hardware.
SECTION F-F
ZERO ZONE WORKMANSHIP STANDARDS SHALL APPLY PER
ES-08-1007
ASME Y14.41-2012 & ASME Y14.5-2009 SHALL APPLY AS REQUIRED
ALL DIMENSIONS IN INCH UNLESS OTHERWISE SPECIFIED
SIGNIFICANT DIMENSIONS DENOTED BY X.XX
OR X.XXX AND MUST MEET Cpk ≥ 1.33.
CRITICAL DIMENSIONS DENOTED BY X.XX
OR X.XXX
AND MUST MEET Cpk ≥ 1.66.
CAD DRAWING
NO MANUAL REVISIONS
COPYRIGHT INFORMATION
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN,
IS THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF
THIS DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY
REPRODUCTION OR OTHER MEANS, WITHOUT THE WRITTEN
CONSENT OF ZERO ZONE, INC. IS STRICTLY PROHIBITED.
FINISH:
MATERIAL:
NOT TO SCALE
SCALE:
4/9/2020
01
1 OF 1
VLC manual assembly fig 13
SHEET:
DATE:
REVISION
ZERO ZONE, INC.
110 NORTH OAKRIDGE DRIVE
NORTH PRAIRIE, WISCONSIN
USA 53153
DRAWING No:
DESCRIPTION:
REVISION INFORMATION
01
4/15/2020
No. REVISION DESCRIPTION
CO No.
DATE
BY
SHEET SIZE
D
TOLERANCES SHALL APPLY
UNLESS OTHERWISE SPECIFIED
.X = ± .1 .XX = ± .02
.XXX = ± .005 ANGLES = ± 1º
A
A
B
B
C
C
D
D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
End brackets are factory installed.
Exploded for clarity.
Slotted Screw
& Washer
Washer
& Nut
Hex
Screw
Vertical Joint
Trim
SECTION F-F
ZERO ZONE WORKMANSHIP STANDARDS SHALL APPLY PER
ES-08-1007
ASME Y14.41-2012 & ASME Y14.5-2009 SHALL APPLY AS REQUIRED
ALL DIMENSIONS IN INCH UNLESS OTHERWISE SPECIFIED
SIGNIFICANT DIMENSIONS DENOTED BY X.XX
OR X.XXX AND MUST MEET Cpk ≥ 1.33.
CRITICAL DIMENSIONS DENOTED BY X.XX
OR X.XXX
AND MUST MEET Cpk ≥ 1.66.
CAD DRAWING
NO MANUAL REVISIONS
COPYRIGHT INFORMATION
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN,
IS THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF
THIS DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY
REPRODUCTION OR OTHER MEANS, WITHOUT THE WRITTEN
CONSENT OF ZERO ZONE, INC. IS STRICTLY PROHIBITED.
FINISH:
MATERIAL:
NOT TO SCALE
SCALE:
4/9/2020
01
1 OF 1
VLC manual assembly fig 13
SHEET:
DATE:
REVISION
ZERO ZONE, INC.
110 NORTH OAKRIDGE DRIVE
NORTH PRAIRIE, WISCONSIN
USA 53153
DRAWING No:
DESCRIPTION:
REVISION INFORMATION
01
4/15/2020
No. REVISION DESCRIPTION
CO No.
DATE
BY
SHEET SIZE
D
TOLERANCES SHALL APPLY
UNLESS OTHERWISE SPECIFIED
.X = ± .1 .XX = ± .02
.XXX = ± .005 ANGLES = ± 1º
A
A
B
B
C
C
D
D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
Door
Door
Case Joint
End Mullion
End Mullion
Vertical Joint Trim
Hex Screw
Washer & Nut
Slotted Screw
& Washer
FIGURE 15: Vertical Joint Trim Installation
