Zero Zone CRYSTAL MERCHANDISER RVLC, Installation & Operation Manual

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16 • Installation & Operation
INSTALLATION & OpERATION
Top Trim Splice
Top trim is factory installed, and it hides the door hardware located on the top exterior
of the case. Joint splices are shipped loose and must be field installed at the upper
case joints ( See Figure 20 ). Screw the top trim joint splice into the top trim.
CoolView
®
Doors
ANTI-SWEAT RESET BUTTON
The door anti-sweat circuit on CoolView
®
Illusion
™
doors is protected by a ground fault
interrupt (GFI) device. The reset button is located on the top of the display case near
the electrical box ( See Figure 21 ).
DOOR HANDLES
CoolView
®
Illusion
™
doors use the CoolArc
™
door handle. The CoolArc
™
door handle is
attached to the glass surface of the door by an industrial-grade adhesive.
HOLD-OPEN BRACKET
CoolView
®
doors are self closing, and closing tension increases as the door opens
wider. The hold-open bracket keeps the door open when engaged, which is useful for
stocking shelves or case maintenance. To engage the hold-open bracket, open the
door to at least 90° until it clicks. Closing the door to about 80° will release tension on
the door, and it will self close again.
The hold-open bracket is located on the bottom of the door on Crystal
™
freezers
( See Figure 22 ).
DOOR GASKET
Each single-swing door has a full perimeter gasket mounted to the edge of the door.
ADJUSTING DOOR SAG/SAWTOOTH
Door sag/sawtooth is when the handle-side of the door is either higher or lower than the adjacent door. To fix door sag on Crystal
™
freezers, the
torque adjuster must be moved by turning the sag adjustment screw.
1. Open the door to gain access to the sag adjustment screw on the bottom of the hinge side of the door ( See Figure 22 ) .
2. Use a flathead screwdriver to turn the sag adjustment screw. Do not use power tools; a screwdriver allows for more control.
3. To lower the handle side of the door, turn screw clockwise. The torque adjuster should move away from you as you turn the screw.
4. To raise the handle side of the door, turn screw counter-clockwise. The torque adjuster should move toward you as you turn the screw.
5. Turn the sag adjustment screw until the door is level with the adjacent door.
TORQUE ADJUSTER / ADJUSTING DOOR TENSION
The torque adjuster automatically closes the door. It is located on the bottom of the hinge side of the door. The torque rod inside the door sets
into the torque adjuster, which transfers the closing tension to the torque rod. This means that the torque rod must be aligned with the torque
adjuster when installing a door. An adjustment screw on the front can be used to increase or decrease tension.
FIGURE 22: Hold-Open Bracket
Sag Adjustment Screw
F
5.75
GRAIN DIRECTION
IF STAINLESS STEEL
.88
.88
FINISH SIDE REF
NOTE 1
.41
.63 4.50±.03
.188±.010
NOTES:
1. NOTED FACE AND ALL ADJACENT EDGES ARE TO BE FINISHED
PART INFORMATION
PART NUMBER BASE METAL FINISH
37-0437-P1 .032 ALUMINUM BLACK
37-0437-P2 .032 ALUMINUM WHITE COIL COAT
37-0437-P3 .032 ALUMINUM PEARL COIL COAT
37-0437-P4 .032 ALUMINUM SAVANNAH YELLOW COIL COAT
37-0437-P5 24 GA GALV CHEM TREAT DRY
37-0437-P7 20 GA 204 STAINLESS STEEL #4 BRUSHED
37-0437-P11 24 GA GALV
ANTIQUE COPPER TIGER DRYLAC
49/90620
37-0437-P16 24 GA GALV TEXTURED WHITE
37-0437-P18 24 GA GALV SILVER METALLIC
37-0437-P19 24 GA G60 GALV SEVILLE EMBOSSED EMBOSSED WHITE
37-0437-P20 24 GA GALV
MATTE BLACK TIGER DRYLAC
009/80450
37-0437-P21 24 GA GALV
MEDIUM GRAY, TIGER DRY LAC
049/70785 IRON GLIMMER EFFECT
POWDER COATED
37-0437-P23 24 GA GALV GOLDEN BROWN
37-0437-P24 24 GA GALV SPANGLED SILVER, POWDER-COAT
37-0437-P32 24 GA GALV
TYGER DRYLAC 049/707/89 db FINE
TEXTURE GLIMMER
37-0437-P33 24 GA GALV TYGER DRYLAC 09/60610 BEIGE
FULL HT GEN 2
ZERO ZONE WORKMANSHIP STANDARDS SHALL APPLY PER ES-08-1007
ASME Y14.41-2012 & ASME Y14.5-2009 SHALL APPLY AS REQUIRED
ALL DIMENSIONS IN INCH UNLESS OTHERWISE SPECIFIED
RELEASED
SIGNIFICANT DIMENSIONS DENOTED BY X.XX
OR X.XXX AND MUST MEET Cpk ≥ 1.33.
CRITICAL DIMENSIONS DENOTED BY X.XX
OR X.XXX AND MUST MEET Cpk ≥ 1.66.
CAD DRAWING
NO MANUAL REVISIONS
COPYRIGHT INFORMATION
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN,
IS THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF
THIS DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY
REPRODUCTION OR OTHER MEANS, WITHOUT THE WRITTEN
CONSENT OF ZERO ZONE, INC. IS STRICTLY PROHIBITED.
SEE CHART
SEE CHART
FINISH:
(PER SP-0154)
MATERIAL:
(PER SP-0404)
NOT TO SCALE SCALE:
MODELED BY:
DRAWN BY:
9/1/2015
F
1 OF 1
37-0437
SPLICE TOP TRIM CRSTL/CRSTL
SHEET: DATE:
REVISION
ZERO ZONE, INC.
110 NORTH OAKRIDGE DRIVE
NORTH PRAIRIE, WISCONSIN
USA 53153
DRAWING No:
DESCRIPTION:
REVISION INFORMATION
F ADDED P32 AND P33
12552 12/29/2017 DB
No. REVISION DESCRIPTION
ECN No.
DATE BY
UPDATED DIMENSIONS WITH NEW TITLE BLOCK
Kurt Albrecht
SHEET SIZE
A
TOLERANCES SHALL APPLY
UNLESS OTHERWISE SPECIFIED
.X = ± .1 .XX = ± .02
.XXX = ± .005 ANGLES, ± 1º
FIGURE 20: Top Trim Splice
FIGURE 21: Anti-Sweat Reset Button