Zero Motorcycles FX 2022 Owner'S Manual Download Page 117

Page: 117 / 164

Troubleshooting

7.7

Note: If code 57 is retrieved, your motorcycle may only require
recharging.

High Battery Temperature Status Disable

Low Battery Temperature Status Disable

Kill Switch Disable

Kickstand Switch Disable

BMS Charger Connected Disable

MBB Charger Connected Disable

SEVCON Startup Disable

Contactor Open Disable

BMS Self-Test Error

BMS Self-Test Warning

Reserve Partition Disable

BMS Internal Disable

Internal Disable Error

Internal Fault Error

Monolith Not Connected

Module Did Not Connect

BMS Sensor Warning

BMS System Warning

Bike Configuration

CODE

DESCRIPTION

Zero Owner's Manual (FX and FXS).book Page 7 Thursday, May 13, 2021 10:53 AM

Summary of Contents for FX 2022

Page 1: ...MOTORCYCLES COM 88 09683 01 ZERO FX ZERO FXE ZERO FXS ZERO MOTORCYCLES 2022 OWNER S MANUAL 2021 OWNER S MANUAL ZERO FX FXE FXS Zero Owner s Manual FX and FXS book Page 1 Thursday May 13 2021 10 53 AM...

Page 2: ...Zero Owner s Manual FX and FXS book Page 2 Thursday May 13 2021 10 53 AM...

Page 3: ...erating Information 2 2 Location of Important Labels 2 3 Location of Important Labels 2 3 Controls and Components 3 1 Controls and Components 3 1 Motorcycle Controls 3 2 Left Side View 3 4 Right Side...

Page 4: ...6 14 Wheels And Tires 6 14 Tire Inflation 6 15 Drive Belt 6 16 Drive Chain Optional 6 20 Seat Removal FXE 6 23 Side Panel FXE 6 24 Front Panel FXE 6 25 Front Panel FX FXS 6 26 Headlight Alignment 6 2...

Page 5: ...Covered By This Limited Warranty 9 3 What Other Limitations Or Disclaimers Apply To This Limited Warranty 9 5 What Are Your Responsibilities As A Customer 9 6 What Will Zero Motorcycles Do Under This...

Page 6: ...Zero Owner s Manual FX and FXS book Page 4 Thursday May 13 2021 10 53 AM...

Page 7: ...your motorcycle please contact your authorized Zero Motorcycles dealer For 24 hour updates and additional information about your motorcycle visit the Owner Resources section of the Zero Motorcycles we...

Page 8: ...word CAUTION to indicate things that could damage your motorcycle WARNING Please read this manual carefully and completely before operating this motorcycle Do not attempt to operate this motorcycle u...

Page 9: ...state of charge below 30 SOC Leaving the power pack at a low state of charge for a prolonged period could damage it and void your warranty If you ride in hot weather 35 C 95 F or spend a majority of y...

Page 10: ...ification Numbers Owner Information Record information pertaining to your motorcycle here When contacting your dealer you may need to provide this information Zero Owner s Manual FX and FXS book Page...

Page 11: ...ber is stamped on the right hand side of the motor housing Vehicle Identification Number VIN The VIN is a 17 digit number stamped on the head tube of the frame A Do not alter or remove this number as...

Page 12: ...icle which actually gets cleaner in terms of air pollution each year as the electricity grid gets cleaner and more renewable Zero Emissions Vehicles ZEV s offer greater efficiency and can help solve t...

Page 13: ...ner s Manual are measured using different standards according to the country the Zero motorcycle is being sold For Zero motorcycles sold within European countries range is calculated using European Un...

Page 14: ...s convenient trips to the gas station As a result the same electric motorcycle often yields different ranges from one full recharge to the next How to Predict the Range To generally predict how an ele...

Page 15: ...ps around a frame contact point Soft straps must be used to reduce scratches or other damage Use two ratchet straps in the front and two in the rear The tie down straps should be at a 45 angle from th...

Page 16: ...Notes 1 10 Zero Owner s Manual FX and FXS book Page 10 Thursday May 13 2021 10 53 AM...

Page 17: ...illing or unable to take responsibility for their actions should not use this motorcycle You assume all responsibility while operating your motorcycle The seller assumes no liability for misuse or ope...

Page 18: ...motorcycle s electrical components While unplugged with the key in the OFF position the motorcycle s electronics will consume a very small amount of power and the power pack will drain extremely slow...

Page 19: ...both North American and European models A VIN label North America certification label B VECI Vehicle Emission Control Information label Note Location of label varies between motorcycle models C VIN l...

Page 20: ...Location of Important Labels 2 4 High Voltage Warning Labels Located near the motor Zero Owner s Manual FX and FXS book Page 4 Thursday May 13 2021 10 53 AM...

Page 21: ...Controls and Components 3 1 Controls and Components Controls and Components THIS PAGE INTENTIONALLY LEFT BLANK Zero Owner s Manual FX and FXS book Page 1 Thursday May 13 2021 10 53 AM...

Page 22: ...Controls and Components 3 2 Motorcycle Controls Zero Owner s Manual FX and FXS book Page 2 Thursday May 13 2021 10 53 AM...

Page 23: ...2 C Dash For description and operation see Dash Overview on page 3 8 D Front Brake Fluid Reservoir For description and operation see Brakes on page 6 10 E Right Handlebar Control For description and o...

Page 24: ...Controls and Components 3 4 Left Side View FXE Model Shown Zero Owner s Manual FX and FXS book Page 4 Thursday May 13 2021 10 53 AM...

Page 25: ...ls on page 3 18 E Drive Belt Tension Adjuster For the drive belt adjustment procedure see Drive Belt Adjustment Procedure on page 6 19 F Kickstand Switch This switch is a safety feature that prevents...

Page 26: ...Controls and Components 3 6 Right Side View FXS Model Shown Zero Owner s Manual FX and FXS book Page 6 Thursday May 13 2021 10 53 AM...

Page 27: ...ipped on page 5 3 D Power Pack For a description see Power Pack on page 5 1 E 12V Fuse Center For a description see Fuses on page 6 33 F Power Pack Charger For a description see On Board Power Pack Ch...

Page 28: ...Controls and Components 3 8 Dash Overview Zero Owner s Manual FX and FXS book Page 8 Thursday May 13 2021 10 53 AM...

Page 29: ...nstructions see Bluetooth Pairing on page 3 17 F Adjust Button ADJ See Dash Settings on page 3 13 G Odometer The odometer displays the total distance the motorcycle has been ridden in kilometers or mi...

Page 30: ...Controls and Components 3 10 Warning Indicator Lights Zero Owner s Manual FX and FXS book Page 10 Thursday May 13 2021 10 53 AM...

Page 31: ...n the motorcycle exceeds 3 mph 5 km h Unless there is a fault the indicator will stay off until the key is cycled off and back to the ON position again See ABS Anti lock Braking System on page 4 6 for...

Page 32: ...cted an error causing it to enter into a state of permanent torque reduction This light will be accompanied by a dash error code See Diagnostic Codes on page 7 5 for more information Contact your deal...

Page 33: ...will stop flashing after 15 seconds if no further button press is detected and the dash will return to its normal operating mode Display A To select Display A with the dash in its normal operating mod...

Page 34: ...the average energy usage during duration of Trip 1 in watt hours Wh per mile mi or kilometer km depending on the currently selected display unit Note The average energy use is reset each time the batt...

Page 35: ...ress and release the ADJ button to increase the minute setting Standard or 24 Hour Mode Press and release the SEL button to select the time format then press the ADJ button to select PM am pm mode or...

Page 36: ...normal operating mode Smartphone Application You can download a smartphone application that lets you perform the following tasks related to your motorcycle Adjust the CUSTOM mode for performance gains...

Page 37: ...egins to blink then you may release the Mode button 3 Your motorcycle will be discoverable with the Bluetooth ID of ZeroMotorcyclesXXXXX XXXXX refers to the last 5 digits of the motorcycle s VIN For i...

Page 38: ...Controls and Components 3 18 Handlebar Controls Zero Owner s Manual FX and FXS book Page 18 Thursday May 13 2021 10 53 AM...

Page 39: ...closed position The brake light also illuminates D Throttle Control Twist the throttle in a counter clockwise rotation A to energize the motor and start the motorcycle in a forward direction Release...

Page 40: ...the switch is pressed the hazard warning circuit will turn off H Turn Signal Switch When the turn signal switch is pushed in the left or right position the corresponding front and rear turn signals fl...

Page 41: ...en you want softer acceleration This position is also good for newer riders and for extending range The SPORT selection causes the motorcycle to accelerate at a significantly faster rate but decreases...

Page 42: ...e between the lever and the throttle control Parking Brake Operation if equipped Your Zero Motorcycle may be equipped with a parking brake system When applied the parking brake will prevent your motor...

Page 43: ...see if it rolls You should be able to lock up the wheels completely by applying the brakes Throttle With the key switch in the OFF position apply the throttle and release to verify that the throttle...

Page 44: ...n be removed in either the OFF or steering lock position Steering Lock Using the steering lock when parked prevents unauthorized use and helps prevent theft To operate the steering lock 1 Turn the han...

Page 45: ...s tip over sensor is activated The motorcycle drive mode will be disabled while tipped over The motorcycle can t be driven or charged while in a tipped over state Upright the motorcycle and perform on...

Page 46: ...NG If ABS is disabled or inoperable and you apply the front or rear brake hard enough it is possible to lock the wheels This could cause you to lose control of the motorcycle and could lead to serious...

Page 47: ...olid letting you know that the thermal strategy is now being applied and that your motorcycle s power will be reduced accordingly If you encounter the strategy while trying to maintain a high vehicle...

Page 48: ...le without ABS When the motorcycle is stationary and the key is turned to the ON position it is normal for the ABS warning indicator A on the dash to illuminate The indicator will remain on until the...

Page 49: ...y to the ON position 4 Resume normal operation ABS Warning Indicator When the motorcycle is stationary and the key turned to the ON position it is normal for the ABS warning indicator on the dash to i...

Page 50: ...le will operate as a non ABS equipped motorcycle with increased stopping distance and unpredictable brake control WARNING If the front and rear wheel speeds vary in speed significantly such as during...

Page 51: ...e stiffer spring rates A good approximation of your front springs requirements can be found by measuring the front suspension s sag This measurement quickly determines if your front springs are approx...

Page 52: ...act the second measurement M2 from the first measurement M1 Example The total sag is 2 87 in 73 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be a...

Page 53: ...uster screw A on the top of both fork legs Next to the screw are the letters H meaning Hard MAX which is for slower rebound and S meaning Soft MIN which is for faster rebound This determines how quick...

Page 54: ...iddle setting and fine tune the compression from there Proper compression allows the tire to track the ground over consecutive bumps Compression that is set too slow will pack up feel harsh over conse...

Page 55: ...cks counter clockwise from maximum H position Front Fork Rebound 9 clicks counter clockwise from maximum H position Front Fork Preload 7 5 turns clockwise from the full out position ADJUSTMENT SETTING...

Page 56: ...This measurement quickly determines if your rear spring is approximately correct for your weight This adjustment is a recommended guideline personal riding preference may vary from the specifications...

Page 57: ...M2 10 Subtract the second measurement M2 from the first measurement M1 Example The total sag is 1 97 in 50 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload...

Page 58: ...bound Adjustment The rebound adjuster knob A is at the bottom of the shock Printed on the knob is H meaning Hard MAX which is for slower rebound and S meaning Soft MIN which is for faster rebound The...

Page 59: ...a middle setting and fine tune the compression from there Proper compression allows the tire to track the ground over consecutive bumps Compression that is set too hard will pack up feel harsh over c...

Page 60: ...e motorcycle was originally supplied with FX FXE FXS Models ADJUSTMENT SETTING Rear Shock Compression 9 clicks counter clockwise from maximum H position Rear Shock Rebound 12 clicks counter clockwise...

Page 61: ...at temperatures below 32 F 0 C or above 122 F 50 C The Zero power packs have been designed to operate under normal temperatures and environmental conditions However the lithium ion batteries used in...

Page 62: ...operations that could damage the power pack See Safety Interlocks on page 7 16 for more information The BMS also monitors the power pack for a host of predefined conditions and then takes actions acco...

Page 63: ...wer pack s 1 Remove the key from the key switch and safely support the motorcycle 2 Grasp the top of the key lock latch see arrows and pull downward to unlock the power pack rail 3 Pull the power pack...

Page 64: ...you are installing a second power pack remove the power pack connector plug from the first power pack and securely store it using the strap located under the seat 4 Slide the second power pack into po...

Page 65: ...te green however the power pack may be fully charged To ensure that the power pack is charged check the charge indicator on the dash display prior to riding If the power pack terminates the charge bef...

Page 66: ...ly been operating near maximum output and or in hot conditions it may not take a charge the power pack should cool off and begin taking a charge in around 30 minutes or less The maximum charging tempe...

Page 67: ...g time to charge the power pack to 100 is shown next to the SoC indicator 5 For the approximate charging times based on the charging equipment installed on your Zero Motorcycle see Technical Specifica...

Page 68: ...he number of chargers used The accessory charging connector is located above the motor For more information on how to connect additional chargers refer to the quick charger s owner s manual WARNING On...

Page 69: ...remove cover 4 Connect the Quick charger to the power pack connector A 5 Plug in the AC Power Cord to an AC power outlet Always connect the charger to a GROUNDED outlet When using an extension cord av...

Page 70: ...the SOC reads 100 the battery system is fully charged disconnect the charger When the power pack is fully charged disconnect the chargers and reinstall the protective cover Note If Quick Charger will...

Page 71: ...d maximum voltage C 100 Charge The 100 Charge LED is a green indicator If it is on solid the charging is complete and the charger will enter maintenance mode If it is flashing the absorption phase is...

Page 72: ...ernment offices and other businesses We recommend that you search the internet for locations in your area For example search for charging stations Note Use of a Level 2 charging adapter accessory cord...

Page 73: ...orm routine care and maintenance of your electric motorcycle as detailed in this Owner s Manual Use only Zero approved parts and Zero Motorcycles accessories The operator is responsible for learning a...

Page 74: ...n average riding conditions Some items will need more frequent service if you ride in unusually wet or dusty areas Consult your dealer for recommendations applicable to your individual needs and use I...

Page 75: ...sary Replace brake fluid every 12 months 2 Front Brake Check operation and for fluid leakage Replace brake pads if necessary 3 Rear Brake Check operation and for fluid leakage Replace brake pads if ne...

Page 76: ...urpose grease Repack 10 Chassis Fasteners Check all chassis fasteners and fittings Tighten and adjust as needed 11 Front Brake Lever Pivot Shaft Apply silicon grease lightly Check operation and for oi...

Page 77: ...n and free play 15 Kickstand Pivots Check operation Apply silicon grease lightly 16 Kickstand Switch Check operation and replace if necessary 17 Drive Motor Commissioning and timing ITEM ROUTINE EVERY...

Page 78: ...upper lower 52 lb ft 70 5 Nm 38 lb ft 51 5 Nm E Rear brake pad pin 6 lb ft 8 Nm Use LOCTITE 242 or equivalent F Motor mount bolts rear 20 lb ft 27 Nm G Motor mount bolts front 20 lb ft 27 Nm H Triple...

Page 79: ...Maintaining Your Motorcycle 6 7 Left Side Of Motorcycle Refer to Torque table on page 6 6 Zero Owner s Manual FX and FXS book Page 7 Thursday May 13 2021 10 53 AM...

Page 80: ...Maintaining Your Motorcycle 6 8 Right Side Of Motorcycle Refer to Torque table on page 6 6 Zero Owner s Manual FX and FXS book Page 8 Thursday May 13 2021 10 53 AM...

Page 81: ...pped below 30 1 The power pack is a lithium ion power system While it does require charging it does not require maintenance 2 The power pack should be kept away from extremes of temperature To maximiz...

Page 82: ...master cylinder reservoir prior to removing cover cap Low fluid levels may indicate worn brake pads or a leak in the hydraulic system Inspect the brake pads for wear and or the hydraulic system for le...

Page 83: ...fore opening the reservoir Unscrew the cap and add new DOT 4 brake fluid Inspect the cap seal ensuring that it is free of any wear or damage then reinstall the cap Brake Pad Inspection The brake pads...

Page 84: ...al Bedding in the brakes is a process of depositing an even layer of pad material on the surface of the brake disc Front brake pads Rear brake pads WARNING With new brake systems or just new pads the...

Page 85: ...king brake lever in the OFF position 3 Insert a screwdriver into the slot on the end of the cable A to prevent it from rotating 4 Gradually tighten adjustment nut B while rotating the wheel until you...

Page 86: ...on page 6 2 To adjust the fork see Suspension Adjustment on page 4 9 Wheels And Tires Inspect both wheels for the following Bent loose or missing spokes Bent or cracked rims Impact marks on the rims...

Page 87: ...checked and adjusted to the proper inflation levels before each ride Tire pressure should be checked using an accurate gauge when the tires are cold This means that the tires have not been ridden on f...

Page 88: ...normally covered by nylon layer and polyethylene layer This condition will result in belt failure and indicates worn sprocket teeth Signs of puncture or cracking at the base of the belt teeth If any o...

Page 89: ...side Belt tension can be checked from under the motorcycle without interference 1 Remove the key from the ignition switch 2 Press the Tension Tester steadily to the non cogged side of the belt half of...

Page 90: ...lt span close to the center between the sprockets Note The application works best in a quiet environment Note The following application instructions may differ between phones 1 Remove the key from the...

Page 91: ...axle nut C on right side of motorcycle 3 Loosen the left and right 13 mm jam nuts A 4 Turn the left and right 13 mm adjustment bolts B 1 4 turn at a time until the belt adjustment is within specificat...

Page 92: ...ould result in serious injury or death Follow the manufacturer s instructions for the chain cleaner you are using below are the general guidelines 1 Remove the key from the key switch 2 Set the motorc...

Page 93: ...llow the manufacturer s instructions for the chain lubricant you are using below are the general guidelines Do not allow any of the lubricant to get on the brake rotor To lubricate the drive chain 1 T...

Page 94: ...eft and right 13 mm adjustment bolts B 1 4 turn at a time until the chain adjustment is within specification 5 Tighten left and right jam nuts A to secure the chain 6 Tighten the axle nut C on right s...

Page 95: ...t to the frame Torque 11 lb ft 15 Nm 3 Raise the rear of the seat and then slide forward to release the seat from the seat mounting point 4 Remove the seat Installing the seat 1 Installation of the se...

Page 96: ...panel to side panel Torque 3 5 lb ft 5 Nm 3 Remove two 3mm Hex head bolts C and collect washers securing side panel to front panel Torque 2 lb ft 3 Nm 4 Remove two cross head screws D securing side p...

Page 97: ...nt panel to frame Torque 3 5 lb ft 5 Nm 4 Remove two 8mm nuts B and collect washers securing front panel to frame Torque 3 5 lb ft 5 Nm 5 Remove two cross head screws C securing front panel to frame 6...

Page 98: ...teners securing the body panel to the frame 3 Remove body panel Installing the body panel 1 Installation of the front panel is the reverse of the removal procedure Note When installing the body panel...

Page 99: ...beam to point too close to or too far ahead of the motorcycle With the headlight on the low beam position the motorcycle perpendicular to the ground and the operator sitting on the motorcycle verify...

Page 100: ...til the bulb change is complete Always wear eye protection when changing a halogen bulb Avoid touching the glass To replace the bulb 2 Remove the two bolts A securing the trim cover above headlight as...

Page 101: ...life of the bulb Thoroughly clean any fingerprints or contaminants from the bulb using a clean cloth moistened with alcohol 10 Install the replacement headlight bulb into the lens 11 Installation is...

Page 102: ...ten the screw Do not over tighten the screw Brake Tail Light Bulb Replacement To replace the brake trail light bulb 1 Remove the brake tail light lens screws A and remove the lens 2 Push in on the bul...

Page 103: ...s B securing the headlight assembly to the headlight assembly retaining brackets 4 Release the headlight assembly 5 Release the running light bulb retainer from headlight C 6 Remove the running light...

Page 104: ...n hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts 1 Gently wash your motorcycle with a sponge or a clean soft cloth mild detergent an...

Page 105: ...rn the key switch to the ON position and back to OFF to exit long term storage mode Charge for at least 24 hours to ensure optimal cell balance is restored For more information on the power pack and t...

Page 106: ...ge 6 25 3 Squeeze the tabs A together and remove the protective cover 4 Replace the required fuse Note After replacing the defective fuse s remember to reinstall the fuse center cover The 12 volt fuse...

Page 107: ...fuse holder To replace the ABS fuse 1 FX FXS Remove the right front body panel See Front Panel FX FXS on page 6 26 2 FXE Remove the front body panel See Front Panel FXE on page 6 25 3 Gently pull the...

Page 108: ...he key switch is in the OFF position 2 Remove the 5 fasteners see arrows securing the flexible protective cover to the motorcycle 3 Remove the flexible protective cover to gain access to the fuses 4 P...

Page 109: ...to gain access to the fuse 4 Pull back sheathing to access fuse 5 Replace the fuse The high voltage fuse values are listed below Note If the charge fuse 3 needs replacement contact your Zero Motorcyc...

Page 110: ...se cover 3 Remove cover B to gain access to the fuse 4 Unscrew the fuse cap C and withdraw the fuse from the battery 5 Pull fuse from fuse cap and replace fuse with one of equivalent rating SPT3 15A 6...

Page 111: ...hot to touch during and after starting and when the motorcycle is shut off Be careful of both the high voltage and the high temperature Obey all labels that are attached to the motorcycle WARNING The...

Page 112: ...detected count the number of times the red indicator light A flashes flashing sequence does repeat Refer to the table starting on the next page for possible causes and solutions to the issue Zero Own...

Page 113: ...down Raise kickstand 2 Self Test Failed Contact Zero or your dealer 3 High Throttle Disable Throttle is ON or throttle connection is bad Verify throttle action and or check connection 4 Precharge Fai...

Page 114: ...System BMS Startup Error Reset BMS with button If problem persists contact Zero or your dealer 16 Battery Management System BMS Internal Disable Cycle Ignition Key OFF and then ON again or reset BMS...

Page 115: ...can be retrieved from dash Display A To retrieve the code see Display A on the Display A on page 3 13 Refer to the table starting on the next page to identify the error associated with the Error Code...

Page 116: ...ed But Not Charging 16 CIB Contactor Compromised 17 Charger Error 18 Battery Temperature Sensor Fault 19 High Charge Current 20 BMS Low Isolation 21 Board Vpack Error 22 Board Temperature Error 23 Pos...

Page 117: ...Disable 47 MBB Charger Connected Disable 48 SEVCON Startup Disable 49 Contactor Open Disable 50 BMS Self Test Error 51 BMS Self Test Warning 52 Reserve Partition Disable 53 BMS Internal Disable 54 In...

Page 118: ...ng Fault code set Check A C outlet for power A C source check fuse voltage See Charge Fault Code chart on page 7 11 or see Understanding BMS Flash Code Patterns on page 7 11 Handlebars wobbly shimmy I...

Page 119: ...provides a visual notification about the status of the power pack There are four LED lamps that will flash one red and three green lamps The window is located on the front side of the power pack Refe...

Page 120: ...SOLUTION 50 ms 5 sec Healthy BMS OK 50 ms 5 ms Isolation Fault Contact Zero or the Dealer 50 ms 60 sec Pack Low Charge power pack 50 ms 1 sec Number of Cell Packs Not Set Contact Zero or the Dealer 5...

Page 121: ...s state of charge 1 RED 2 GREEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 100 ms 5 sec Charge Complete Unplug Charger Charging 2 sec 25 Continue Charging 2 sec 50 Continue Charging 2 sec 75 Continue Ch...

Page 122: ...EEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 5 sec 1 sec 25 of Power Remaining Charge Soon 5 sec 1 sec 50 of Power Remaining Charge Soon 5 sec 1 sec 75 of Power Remaining Charge Soon 5 sec 1 sec 100 of...

Page 123: ...ains internal temperature sensors If the BMS measures excessive internal temperatures it flashes an error code and disables the throttle You cannot ride the motorcycle until the power pack cools down...

Page 124: ...produces an error code which is not described in Understanding BMS Flash Code Patterns then the power pack has encountered a serious internal hardware problem and must be repaired or replaced by a dea...

Page 125: ...ure prescribed by the cell manufacturer Storage of the motorcycle for the winter in a non heated garage is acceptable as long as 1 the coldest temperature in the garage does not fall below 4 F 20 C 2...

Page 126: ...attery in direct sunlight in ambient temperatures above 95 F 35 C may result in accelerated permanent decay of power pack performance and hence it is not recommended Safety Interlocks If the BMS detec...

Page 127: ...enter self test mode The flash code pattern from the BMS reports any of the error conditions which would cause the BMS to disable the throttle Each of these conditions the associated self test flash...

Page 128: ...Notes 7 18 Zero Owner s Manual FX and FXS book Page 18 Thursday May 13 2021 10 53 AM...

Page 129: ...rope VIN Breakdown The following breakdown of the VIN will help you understand the significance of each digit or character in case you need to reference it when contacting Zero or ordering parts Zero...

Page 130: ...charged Supplemental Charger Quick Charge Time accessory 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650 W Integrated Estimated Power Pack Life to 80 ci...

Page 131: ...gy back reservoir shock with adjustable spring preload compression and rebound damping DIMENSIONS Wheelbase 1 438 mm Seat Height 881 mm Rake 25 4 degrees Trail 104 mm WEIGHT Curb Weight 131 kg Carryin...

Page 132: ...rs 100 charged 9 2 hours 95 charged Supplemental Charger Quick Charge Time accessory 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650 W Integrated Estima...

Page 133: ...on Showa 40 mm piston piggy back reservoir shock with adjustable spring preload compression and rebound damping DIMENSIONS Wheelbase 1 422 mm Seat Height 836 mm Rake 24 4 degrees Trail 71 mm WEIGHT Cu...

Page 134: ...100 charged 9 2 hours 95 charged Supplemental Charger Quick Charge Time accessory 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 650 W Integrated Estimated...

Page 135: ...on Showa 40 mm piston piggy back reservoir shock with adjustable spring preload compression and rebound damping DIMENSIONS Wheelbase 1 422 mm Seat Height 836 mm Rake 24 4 degrees Trail 71 mm WEIGHT Cu...

Page 136: ...rld VIN Breakdown The following breakdown of the VIN will help you understand the significance of each digit or character in case you need to reference it when contacting Zero or ordering parts Zero O...

Page 137: ...ed Supplemental Charger Quick Charge Time accessory ZF3 6 2 3 hours 100 charged 1 8 hours 95 charged ZF7 2 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charger Type 6...

Page 138: ...ont Wheel 1 85 x 21 in Rear Wheels 2 50 x 18 in Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston...

Page 139: ...kWh Charge Time standard 9 7 hours 100 charged 9 2 hours 95 charged SupplementalChargerQuick Charge Time accessory 4 1 hours 100 charged 3 6 hours 95 charged Input Standard 110 V AC or 220 V AC Charg...

Page 140: ...ablo Rosso II 140 70 R17 M C 66H Front Wheel 3 00 x 17 in Rear Wheels 3 50 x 17 in Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping...

Page 141: ...2 kWh Charge Time standard 5 1 hours 100 charged 4 6 hours 95 charged Supplemental Charger Quick Charge Time accessory 2 3 hours 100 charged 1 8 hours 95 charged Input Standard 110 V AC or 220 V AC Ch...

Page 142: ...ablo Rosso II 140 70 R17 M C 66H Front Wheel 3 00 x 17 in Rear Wheels 3 50 x 17 in Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping...

Page 143: ...9 9 What Does This Limited Warranty Cover Zero warrants that all factory manufactured 2022 Zero Motorcycles are free from defects in material and workmanship during the period of this Limited Warranty...

Page 144: ...ice date is the date that the authorized dealer performs a pre delivery inspection PDI and delivers the motorcycle to the customer In the event these events occur on different dates the later date sha...

Page 145: ...ge capacity that Power Packs can yield over time and usage Depending on use and storage conditions Power Packs will degrade during the duration of this Limited Warranty period Zero will only repair or...

Page 146: ...ilable 2022 Zero Motorcycles and Power Packs used for racing or other competitive events 2022 Zero Motorcycles and Power Packs misused or improperly operated Damage malfunctions or performance problem...

Page 147: ...d disclaimers apply to this Limited Warranty THIS LIMITED WARRANTY IS THE ONLY EXPRESS WARRANTY MADE IN CONNECTION WITH THE SALE OF THIS ZERO MOTORCYCLE MODEL ANY IMPLIED WARRANTY INCLUDING ANY WARRAN...

Page 148: ...loaned or otherwise transferred to another person What Are Your Responsibilities As A Customer As the owner of a product covered by this Limited Warranty it is your responsibility to read and understa...

Page 149: ...Lemon Laws Some States have laws sometimes referred to as lemon laws allowing you to get a replacement motorcycle or a refund of the purchase price under certain circumstances These laws vary from Sta...

Page 150: ...Inc directly at 1 888 786 9376 Americas Asia and Oceania or 31 0 72 5112014 UK Europe Middle East and Africa or via e mail at support zeromotorcycles com In any written or telephonic communication ple...

Page 151: ...must be performed to allow Zero the ability to contact the new owner in the unlikely event of a safety related issue Use the email address below or feel free to contact the Zero Customer Service depa...

Page 152: ...rial number if visible An owner information chart is provided on page 1 4 to record this information Zero Motorcycles Inc can be contacted as follows Zero Motorcycles Inc 380 El Pueblo Road Scotts Val...

Page 153: ...tor National Highway Traffic Safety 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov Canada If you believe that...

Page 154: ...Notes 9 12 Zero Owner s Manual FX and FXS book Page 12 Thursday May 13 2021 10 53 AM...

Page 155: ...or mention at the next service 600 miles 1000 km or 1 month Odometer reading Date Notes Performed by 4 000 miles 7 000 km or 6 months Odometer reading Date Notes Performed by 8 000 miles 13 000 km or...

Page 156: ...Date Notes Performed by 28 000 miles 43 000 km Odometer reading Date Notes Performed by 32 000 miles 49 000 km Odometer reading Date Notes Performed by 36 000 miles 55 000 km Odometer reading Date No...

Page 157: ...erformed by 52 000 miles 79 000 km Odometer reading Date Notes Performed by 56 000 miles 85 000 km Odometer reading Date Notes Performed by 60 000 miles 91 000 km Odometer reading Date Notes Performed...

Page 158: ...rformed by 76 000 miles 115 000 km Odometer reading Date Notes Performed by 80 000 miles 121 000 km Odometer reading Date Notes Performed by 84 000 miles 127 000 km Odometer reading Date Notes Perform...

Page 159: ...13 Drive Belt 6 16 Checking Drive Belt Tension 6 16 6 17 Gates Carbon Drive Smartphone application 6 18 Drive Chain 6 20 Adjustment Procedure 6 22 Cleaning 6 20 Lubricating 6 21 E Emissions Informati...

Page 160: ...Position 3 21 Power Pack 6 9 Plug in Your Z Force Power Pack 1 1 Serial Number 1 5 When to charge your Z Force Power Pack 1 3 Pre Ride Inspection 4 1 Public Charging Stations 5 12 Q Quick Charging 5 8...

Page 161: ...Troubleshooting Battery Management System BMS 7 9 Charge Mode 7 11 Run Mode 7 12 Understanding BMS Flash Code Patterns 7 10 Turn Signal Light Bulb Replacement 6 30 V Vehicle Identification Number VIN...

Page 162: ...Notes INDEX 4 Zero Owner s Manual FX and FXS book Page 4 Thursday May 13 2021 10 53 AM...

Page 163: ...First Responder Information High Voltage Component Locations First Responder Information High Voltage Component Locations Zero Owner s Manual FX and FXS book Page 1 Thursday May 13 2021 10 53 AM...

Page 164: ...ZEROMOTORCYCLES COM 88 09683 01 ZERO MOTORCYCL 2022 OWNER S M 2021 OWNER S MANUAL ZERO FX FXE FXS Zero Owner s Manual FX and FXS book Page 1 Thursday May 13 2021 10 53 AM...

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