Zero Motorcycles 2016 ZERO DSR Owner'S Manual Download

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Troubleshooting

7.6

CODE

ERROR DESCRIPTION

No Error

High Throttle

Motor Temperature Warning Stage 1

Motor Temperature Warning Stage 2

Controller Temperature Warning Stage 1

Controller Temperature Warning Stage 2

BMS Throttle Enable Wire Error

Low Battery Voltage

High Battery Temperature Status

Low Battery Temperature Status

Battery Temperature Warning Stage 1

Battery Temperature Warning Stage 2

Reserve Partition Warning

Reserve Switch Warning

Safety Override Active

Charger Attached But Not Charging

CIB Contactor Compromised

Charger Error

Battery Temperature Sensor Fault

High Charge Current

BMS Low Isolation

Board Vpack Error

Board Temperature Error

Post Error

Startup Error

Contactor Open Warning

Contactor Welded Error

Precharge Error

BMS Isolation Fault

BMS Isolation Danger

BMS Can Error

SEVCON CAN Error

Module Variance Too High

SEVCON Error Turn Off

Charge Error Turn Off

Loopback Error

Board 5V Error

Board 3 3V Error

Idle Turn Off

Throttle Out Of Range Disable

BMS Throttle En Wire Disable

Low Battery Voltage Disable

High Battery Temperature Status Disable

Low Battery Temperature Status Disable

Kill Switch Disable

Kickstand Switch Disable

CODE

ERROR DESCRIPTION

Zero Owner's Manual (S and DS).book Page 6 Friday, October 30, 2015 11:13 AM

Summary of Contents for 2016 ZERO DSR

Page 1: ...ZERO S ZERO SR ZERO DS ZERO DSR Zero Owner s Manual S and DS book Page 1 Friday October 30 2015 11 13 AM...

Page 2: ...Zero Owner s Manual S and DS book Page 2 Friday October 30 2015 11 13 AM...

Page 3: ...zing Your Range 1 7 Transporting 1 10 Safety Information 2 1 General Safety Precautions 2 1 General Safety Precautions 2 1 Important Operating Information 2 2 Location of Important Labels 2 3 Location...

Page 4: ...Your Motorcycle 6 1 Maintaining Your Motorcycle 6 1 Owner s Responsibilities 6 1 Parts Maintenance Items 6 2 General Maintenance 6 10 Brakes 6 10 Suspension 6 13 Wheels And Tires 6 14 Tire Inflation 6...

Page 5: ...9 2 What Is Not Covered By This Limited Warranty 9 3 What Other Limitations Or Disclaimers Apply To This Limited Warranty 9 5 What Are Your Responsibilities As A Customer 9 6 What Will Zero Motorcycle...

Page 6: ...Zero Owner s Manual S and DS book Page 4 Friday October 30 2015 11 13 AM...

Page 7: ...e that this manual stays with the motorcycle it is by law an important part of the vehicle If you have any questions concerning the operation or maintenance of your motorcycle please contact Zero at s...

Page 8: ...rns and even death The high voltage components on the motorcycle should be serviced only by technicians with special training Plug in Your Z Force Power Pack CAUTION Proper care of the motorcycle s po...

Page 9: ...ication Numbers Owner Information Record information pertaining to your motorcycle here When contacting your dealer you may need to provide this information Zero Owner s Manual S and DS book Page 3 Fr...

Page 10: ...y code is a 5 digit number used to create duplicate keys This number is located on a tag that accompanies the original keys Vehicle Identification Number VIN The VIN is a 17 digit number stamped on th...

Page 11: ...g breakdown of the VIN will help you understand the significance of each digit or character in case you need to reference it when contacting Zero Motorcycles or ordering parts Zero Owner s Manual S an...

Page 12: ...er for parts and accessories which have not been approved Vehicle Range The range of an electric vehicle is defined as the distance the vehicle travels on a single full charge of the power pack Just l...

Page 13: ...ombined are based on a calculation that assumes a duty cycle comprised of 50 City 50 Highway See technical specification charts on page 8 1 through page 8 7 for these ranges Maximizing Your Range Rang...

Page 14: ...General Information Zero Owner s Manual S and DS book Page 8 Friday October 30 2015 11 13 AM...

Page 15: ...General Information Zero Owner s Manual S and DS book Page 9 Friday October 30 2015 11 13 AM...

Page 16: ...around a frame contact point Soft straps must be used to prevent scratches or other damage Use two ratchet straps in the front and two in the rear The tie down straps should be at a 45 angle from the...

Page 17: ...er use alcohol or mind altering drugs before operating your electric motorcycle Persons unwilling or unable to take responsibility for their actions should not use this motorcycle You Prior to each us...

Page 18: ...torcycle is sitting in storage or if it will be sitting unused for more than 30 days The power pack must be charged within 24 hours if fully discharged and must be charged within 90 days if stored ful...

Page 19: ...Location of Important Labels Location of Important Labels The vehicle could contain the following information for both North American and European models Zero Owner s Manual S and DS book Page 3 Frid...

Page 20: ...Location of Important Labels High Voltage Warning Label Affixed to battery Zero Owner s Manual S and DS book Page 4 Friday October 30 2015 11 13 AM...

Page 21: ...Controls and Components Controls and Components Controls and Components THIS PAGE INTENTIONALLY LEFT BLANK Zero Owner s Manual S and DS book Page 1 Friday October 30 2015 11 13 AM...

Page 22: ...Controls and Components Motorcycle Controls Zero Owner s Manual S and DS book Page 2 Friday October 30 2015 11 13 AM...

Page 23: ...e Dash Overview on page 3 8 D Cavity for Accessory 12 Volt Socket Location for Zero dealer installed 12 volt accessory socket E Front Brake Fluid Reservoir For description and operation see Brakes on...

Page 24: ...Controls and Components Left Side View Zero Owner s Manual S and DS book Page 4 Friday October 30 2015 11 13 AM...

Page 25: ...ulb replacement see Brake Tail LED Replacement on page 6 20 E Rear Turn Signal F Kickstand The kickstand swings out from the side and supports the motorcycle when parked The key switch should be in th...

Page 26: ...Controls and Components Right Side View Zero Owner s Manual S and DS book Page 6 Friday October 30 2015 11 13 AM...

Page 27: ...ge 5 1 D Rear Brake Pedal The rear brake pedal controls the rear brake when the pedal is pressed When braking the throttle should be in the closed position The brake light illuminates when the rear br...

Page 28: ...Controls and Components Dash Overview Zero Owner s Manual S and DS book Page 8 Friday October 30 2015 11 13 AM...

Page 29: ...using the performance level mode button located on the right handlebar control assembly See Performance Level Mode Button on page 3 20 I Output Meter The OUTPUT meter indicates the amount of TORQUE a...

Page 30: ...Controls and Components Warning Indicator Lights Zero Owner s Manual S and DS book Page 10 Friday October 30 2015 11 13 AM...

Page 31: ...o move if the throttle is actuated For E ABS Anti Lock Brake System Indicator The indicator illuminates when the key is in the ON position The light will extinguish when the motorcycle exceeds 3 mph 5...

Page 32: ...Select Button SEL By momentarily pressing or holding the SEL button Displays A B Display A To select Display A with the dash in its normal operating mode momentarily press the SEL button once Press th...

Page 33: ...ure of the motor in Fahrenheit F or Celsius C Note The temperature may not read accurately during the first 5 miles of a ride while the application is calibrating itself Life AV Displays the average e...

Page 34: ...normal operating mode Unit Display Temperature To change the units that the temperature display is shown 1 With the dash in its normal operating mode press and hold the SEL button for 5 seconds 2 Mome...

Page 35: ...one with your motorcycle 1 Ensure that the motorcycle is not Armed The motorcycle must be keyed ON the kickstand must be in the down position and the run switch must be in the Stop position 2 Press an...

Page 36: ...Controls and Components Handlebar Controls Zero Owner s Manual S and DS book Page 16 Friday October 30 2015 11 13 AM...

Page 37: ...ver is squeezed When braking the throttle should be in the closed position The brake light also illuminates E Throttle Control Twist the throttle in a counter clockwise rotation A to energize the moto...

Page 38: ...situations which include needing to stop or park under emergency conditions When the bottom of the switch is pressed the hazard warning circuit will turn off I Turn Signal Switch When the turn signal...

Page 39: ...y is in the ON position the horn A sounds when the button is pressed Electric vehicles run quietly the horn can be used to warn pedestrians or other motorists of your presence Zero Owner s Manual S an...

Page 40: ...acceleration and top The SPORT selection causes the motorcycle to accelerate at a significantly faster rate This position is recommended for advanced riders The CUSTOM selection has customizable perf...

Page 41: ...ever can be adjusted by turning the adjustment knob A located on the master cylinder assembly Turning the knob clockwise or counter clockwise will adjust the distance between the lever and the throttl...

Page 42: ...e tank bag with the lock in front of the tank bag At high speeds the bag could eject if it is not secured Power Tank if equipped Your Zero motorcycle may be equipped with a dealer installed optional e...

Page 43: ...772 charge connector which is concealed by a hinged protective rubber cover Compared to Level 1 charging on board charge times are effectively tripled with this Level 2 charge accessory The battery ca...

Page 44: ...Notes Zero Owner s Manual S and DS book Page 24 Friday October 30 2015 11 13 AM...

Page 45: ...th the key switch in the OFF position apply the throttle and release to verify that the throttle is smooth and returns correctly Tires Check both tires for condition and tread depth Check cold tire pr...

Page 46: ...eering Lock A OFF B ON C Steering Lock Using the steering lock when parked prevents unauthorized use and helps prevent theft To operate the steering lock 1 Turn the handlebar all the way to the left 2...

Page 47: ...otorcycle OFF disabling the electrical system ON Position This position is used for operating the motorcycle In this position the following sequence occurs Lights turn ON Dash display turns ON Zero Ow...

Page 48: ...t operated brake pedal This pedal controls the rear brake When braking the throttle should be in the closed position WARNING If you apply the front or rear brake hard without locking the wheels Your Z...

Page 49: ...rcycle s power will be reduced accordingly If you encounter the strategy while trying to maintain a high vehicle speed the effect of the strategy will be that your motorcycle will be gradually slowed...

Page 50: ...ironments may reduce the effectiveness of the ABS and require stopping distances equivalent to those of a motorcycle without ABS When the motorcycle is stationary and the key is turned to the ON posit...

Page 51: ...BS starting with the motorcycle at rest 4 Resume normal operation ABS Warning Indicator When the motorcycle is stationary and the key turned to the ON position it is normal for the ABS warning indicat...

Page 52: ...will operate as a non ABS equipped motorcycle with increased stopping distance and unpredictable brake control WARNING If the front and rear wheel speeds vary in speed significantly such as during a...

Page 53: ...uts the front tire 1 3 of the way through its vertical travel Heavier riders require stiffer spring rates A good approximation of your front springs requirements can be found by measuring the front su...

Page 54: ...Example The total sag is 1 77 in 45 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted Measurement Operator Value M1 4 13 in 105 mm M2 2 3...

Page 55: ...screw A on the top of both fork legs Next to the screw are the letters H meaning Hard slower rebound and S meaning Soft faster rebound The adjuster has 9 stages of adjustment This determines how quic...

Page 56: ...ottoming out turn the adjuster one click at a time until the bottom out stops Adjust each fork leg evenly Replace the rubber dust cover after the adjustment Note Adjusters should never be forced compl...

Page 57: ...t for your weight This adjustment is a recommended guideline personal riding preference may vary from the specifications given To Check the Sag value 1 Support your motorcycle on a stand with the rear...

Page 58: ...0 mm Refer to the chart below for the correct sag If the sag is not correct the spring preload should be adjusted Measurement Operator Value M1 23 62 in 600 mm M2 21 65 in 550 mm Sag 1 97 in 50 mm MOD...

Page 59: ...bound Adjustment The rebound adjuster knob A is at the bottom of the shock It has 8 stages of adjustment Printed on the knob is H meaning Hard slower rebound and S meaning Soft faster rebound The ride...

Page 60: ...iddle setting and fine tune the compression from there Proper compression allows the tire to track the ground over consecutive bumps Compression that is set too hard will pack up feel harsh over conse...

Page 61: ...DS DSR Models ADJUSTMENT SETTING Rear Shock Compression 12 clicks out from fully closed Rear Shock Rebound 8 clicks out from fully closed Rear Shock Spring Preload 2nd position ADJUSTMENT SETTING Rea...

Page 62: ...Notes Zero Owner s Manual S and DS book Page 18 Friday October 30 2015 11 13 AM...

Page 63: ...de of the range of 23 F to 140 F 5 C to 60 C the Battery Management System BMS turns off the power controller The power pack must be charged within 24 hours if fully discharged and charged within 90 d...

Page 64: ...are two possible cases that can occur When connected to the charger the power pack will receive a full charge Once fully charged the charger will check the status of the power pack once every 72 hour...

Page 65: ...harge the Zero power pack in a location that is well ventilated and away from combustible materials If charging your Zero motorcycle outdoors avoid charging in the rain The maximum power pack internal...

Page 66: ...ting the Zero charger and another device to a single 120 V AC 15A 20A circuit as it may become overloaded Zero chargers draw as much as 12 amps from the 120 V AC circuit when charging 3 The charging i...

Page 67: ...he charging time by up to 75 Note The time for charging the motorcycle using quick charging will vary with the number of chargers used The accessory charging connector is located above the motor For m...

Page 68: ...ded 3 wire 12 AWG cord no longer than 25 ft 7 6 m The charger can be used on 120 V AC or 240 V AC current The voltage does not change the amount of time that the motorcycle takes to charge 7 Connect t...

Page 69: ...te and the charger will enter maintenance mode If it is flashing the absorption phase is complete and the charger is in finish phase D AC ON The AC ON LED is an amber indicator If it is on solid the A...

Page 70: ...Tank option can be installed by an authorized Zero dealer in place of the tank bag Using the Charge Tank 1 Ensure that the key switch is in the ON position 3 Plug the J1772 charging connector into th...

Page 71: ...or locations in your area For example search for charging stations Note Use of a Level 2 charging adapter accessory cord Zero PN 10 03267 doesn t improve charge times unless a supplemental accessory c...

Page 72: ...Notes Zero Owner s Manual S and DS book Page 10 Friday October 30 2015 11 13 AM...

Page 73: ...m routine care and maintenance of your electric motorcycle as detailed in this owner s manual Use only Zero approved parts and Zero Motorcycles accessories The operator is responsible for learning and...

Page 74: ...iding conditions Some items will need more frequent service if you ride in unusually wet or dusty areas Consult your dealer for recommendations applicable to your individual needs and use It is recomm...

Page 75: ...ry Replace brake fluid every 12 months 2 Front Brake Check operation and for fluid leakage Replace brake pads if necessary 3 Rear Brake Check operation and for fluid leakage Replace brake pads if nece...

Page 76: ...nt Brake Lever Pivot Shaft Apply silicon grease lightly Check operation Service rebuild if necessary 11 Front Fork Check operation and for oil leakage Service rebuild if necessary 12 Rear Shock Absorb...

Page 77: ...se lightly 15 Kickstand Switch Check operation and replace if necessary 16 Drive Motor Commissioning and timing ITEM ROUTINE EVERY RIDE INITIAL INITIAL ODOMETER MILEAGE READING 600 mi 1K km or 1 month...

Page 78: ...b ft 46 Nm Use LOCTITE 242 or equivalent G Controller heat sink to frame bolts rear 19 lb ft 26 Nm H Controller heat sink to frame front 19 lb ft 26 Nm I Main pivot bolt swingarm 75 lb ft 102 Nm J Upp...

Page 79: ...Maintaining Your Motorcycle Left Side of Motorcycle Zero Owner s Manual S and DS book Page 7 Friday October 30 2015 11 13 AM...

Page 80: ...Maintaining Your Motorcycle Right Side of Motorcycle Zero Owner s Manual S and DS book Page 8 Friday October 30 2015 11 13 AM...

Page 81: ...e 1 The power pack is a lithium ion power system While it does require charging it does not require maintenance 2 The power pack should be kept away from excessive heat The lithium ion cells should no...

Page 82: ...will cause them to crack Always place a shop towel under the master cylinder reservoir prior to removing cover cap Low fluid levels may indicate worn brake pads or a leak in Front Brake Fluid Reservoi...

Page 83: ...upright position prior to checking fluid level Clean any dirt or debris from the cap and reservoir opening A before opening the reservoir Unscrew the cap and add new DOT 4 brake fluid Inspect the cap...

Page 84: ...mm or less If the brake pads A are worn replace both brake pads immediately Brake Pad Replacement Bedding in new brake pads and or new brake discs is recommended to ensure proper brake performance and...

Page 85: ...ust the fork see Suspension Adjustment on page 4 9 Rear WARNING The shock absorber assembly contains highly pressurized gas Do not attempt to tamper with or open the cylinder or shock Do not subject t...

Page 86: ...he wheel and tire immediately Tire Inflation WARNING Under inflation is a common cause of tire failure and may result in severe tire cracking tread separation blowout or unexpected loss of motorcycle...

Page 87: ...base of the belt teeth Checking Drive Belt Tension Proper belt tension is essential for optimum operation of the drive system Lack of belt tension can lead to ratcheting The teeth of the belt slide o...

Page 88: ...Remove the tester carefully from the belt Avoid rough movements of the tester as this would change the results of the measurement The measurement should Drive Belt Adjustment Procedure Note Adjust bo...

Page 89: ...vertical adjustment is off it causes the beam to point too close to or too far ahead of the motorcycle With the headlight on the low beam position the motorcycle perpendicular to the ground and the op...

Page 90: ...w the bulb to cool before changing the bulb Leave the key switch OFF until the bulb change is complete Always wear eye protection when changing a halogen bulb Avoid touching the glass CAUTION Using hi...

Page 91: ...glass portion of the headlight bulb Keep the headlight bulb free of contaminants Oil 4 Install the headlight bulb into the lens 5 Install the headlight bulb retainer and turn it clockwise until it loc...

Page 92: ...pull the bulb out 3 Insert the new bulb into the socket push in and turn clockwise until it stops 4 Install the lens and screw tighten the screw Do not over tighten the screw Brake Tail LED Replacemen...

Page 93: ...ind the headlight remove the bulb socket A from the headlight by squeezing the metal clip 2 Pull the old bulb straight out from the socket 3 Push the new bulb into the socket and push the socket Zero...

Page 94: ...en in contact with strong abrasive cleaning 1 Gently wash your motorcycle with a sponge or a clean soft cloth mild detergent and plenty of water 2 Use care when cleaning the plastic parts dash fenders...

Page 95: ...see page 5 1 WARNING Opening of the power pack is for trained Zero Motorcycles technicians Please be aware that incorrect handling of a Zero power pack can be dangerous DO Zero Motorcycles Accessories...

Page 96: ...the fuses To remove the cover squeeze the tabs together and pull off the cover To access the 12 volt fuse center 3 Squeeze the tabs A on the fuse center to remove the cover 4 Replace the fuse s The 12...

Page 97: ...r from the red cap gently pull the tab away from the cap and lift fuse holder To access the 12 volt ABS fuse 3 Gently pull the tab A away from the red cap to release the fuse holder and pull upwards 4...

Page 98: ...2 Pull the seat rearward to gain access to the fuses The high voltage fuse values are listed below Note If the charge fuse 4 needs replacement contact your Zero Motorcycles dealer FUSE RATING CIRCUITS...

Page 99: ...shed douse with a water based fire extinguisher WARNING Your motorcycle uses high voltage System components can be too hot to touch during and after starting and when the motorcycle is shut off Be car...

Page 100: ...etected count the number of times the red indicator light A flashes flashing sequence does repeat Refer to the table starting on the next page for possible causes and solutions to the issue Zero Owner...

Page 101: ...ottle connection is bad Verify throttle action and or check connection 4 Precharge Fail Could not pre charge motor controller Contact Zero or your dealer 5 Low Power Pack Disable Charge Power Pack Bef...

Page 102: ...ero or your dealer 16 Battery Management System BMS Internal Disable Cycle Ignition Key OFF and then ON again or reset BMS with button If problem persists contact Zero or your dealer 17 Battery Manage...

Page 103: ...ieved from the dash Display A To retrieve the error code see Display A on the Displays A B on page 3 12 Refer to the table starting on the next page to identify the error associated with the Error Cod...

Page 104: ...Warning 13 Reserve Switch Warning 14 Safety Override Active 15 Charger Attached But Not Charging 16 CIB Contactor Compromised 17 Charger Error 23 Post Error 24 Startup Error 25 Contactor Open Warning...

Page 105: ...able 49 Contactor Open Disable 50 BMS Self Test Error 51 BMS Self Test Warning 52 Reserve Partition Disable 53 BMS Internal Disable 54 Internal Disable Error 55 Internal Fault Error 56 Monolith Not Co...

Page 106: ...Fault code set Check A C outlet for power A C source check fuse voltage See Charge Fault Code chart on page 7 11 or see Understanding BMS Flash Code Patterns on page 7 11 Handlebars wobbly shimmy Inc...

Page 107: ...to provide visual notification about the status of the power pack There are four LED lamps that will flash one red and three green lamps The window is located on the front of the power pack behind the...

Page 108: ...althy BMS OK 50 ms 2 sec Isolation Fault Contact Zero or the dealer 50 ms 60 sec Pack Low Charge power pack 50 ms 2 sec BMS Internal Error Reset BMS with button If problem persists contact Zero Motorc...

Page 109: ...will flash depending on the power pack s state of charge 1 RED 2 GREEN 3 GREEN 4 GREEN ON OFF MEANING SOLUTION 100 ms 5 sec Charge Complete Leave Charger Plugged in Until Ready to Ride Charging 2 sec...

Page 110: ...3 GREEN 4 GREEN ON OFF MEANING SOLUTION 5 sec 1 sec 25 of Power Remaining Charge Soon 5 sec 1 sec 50 of Power Remaining Charge Soon 5 sec 1 sec 75 of Power Remaining Charge Soon 5 sec 1 sec 100 of Po...

Page 111: ...the BMS will terminate charging Power Pack Too Hot The power pack contains internal temperature sensors If the BMS measures excessive internal temperatures it flashes an error code and disables the t...

Page 112: ...oduces an error code which is not described in Understanding BMS Flash Code Patterns then the power pack has encountered a serious internal hardware problem and must be repaired or replaced by a deale...

Page 113: ...22 F 30 C which is the absolute lowest discharge temperature prescribed by the cell manufacturer Storage of the motorcycle for the winter in a non heated garage is acceptable as long as 1 the coldest...

Page 114: ...n direct sunlight in ambient temperatures above 105 F 41 C may result in accelerated permanent decay of battery performance and hence it is not recommended Safety Interlocks If the BMS detects a serio...

Page 115: ...and back ON again to enter self test mode The flash code pattern from the BMS reports any of the error conditions which would cause the BMS to disable the throttle Each of these conditions the associ...

Page 116: ...Notes Zero Owner s Manual S and DS book Page 18 Friday October 30 2015 11 13 AM...

Page 117: ...9 hours 100 charged Supplemental Charger Quick Charge Time with max accessory chargers ZF9 8 2 0 hours 100 charged 1 5 hours 95 charged ZF13 0 2 6 hours 100 charged 2 1 hours 95 charged Input Univers...

Page 118: ...mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston piggy back reservoir shock with adjustable spring preload compression and...

Page 119: ...F13 0 8 9 hours 100 charged 8 4 hours 95 charged Supplemental Charger Quick Charge Time with one accessory charger ZF13 0 5 2 hours 100 charged 4 7 hours 95 charged Supplemental Charger Quick Charge T...

Page 120: ...70 R17 M C 66H Front Wheel 3 00 x17 Rear Wheel 3 50 x17 Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm...

Page 121: ...Quick Charge Time with max accessory chargers ZF9 8 2 0 hours 100 charged 1 5 hours 95 charged ZF13 0 2 6 hours 100 charged 2 1 hours 95 charged Input Universal 100 240 V AC Charger Type 1 3 kW Integ...

Page 122: ...ed cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston piggy back reservoir shock with adjustable spring preload compression and rebound d...

Page 123: ...ZF13 0 8 9 hours 100 charged 8 4 hours 95 charged Supplemental Charger Quick Charge Time with one accessory charger ZF13 0 5 2 hours 100 charged 4 7 hours 95 charged Supplemental Charger Quick Charge...

Page 124: ...nt Wheel 2 50 x 19 Rear Wheel 3 50 x 17 Front Suspension Showa 41 mm inverted cartridge forks with adjustable spring preload compression and rebound damping Rear Suspension Showa 40 mm piston piggy ba...

Page 125: ...ero Motorcycles Inc Zero warrants that all factory manufactured 2016 Zero motorcycles are free from defects in material and workmanship during the period of this Limited Warranty This Limited Warranty...

Page 126: ...hese events occur on different dates the later date shall be the Up to five 5 years or 100 000 miles 160 000 km whichever occurs first from the in service date of the host 2016 Zero S SR DS DSR motorc...

Page 127: ...here is a normal expected reduction in range capacity that Power Packs can yield over time and usage Depending on use and storage conditions Power Packs will degrade during the duration of this Limite...

Page 128: ...dden Any cosmetic concerns that arise as a result of environmental conditions owner abuse misuse lack of Zero motorcycles and Power Packs used for racing or other competitive events Zero motorcycles a...

Page 129: ...ranty The following additional limitations and disclaimers apply to this Limited Warranty This Limited Warranty is the only express warranty made in connection with the sale of this Zero Motorcycle mo...

Page 130: ...all safety warnings instructions and Limited Warranty if the unit is sold loaned or otherwise transferred to another person What Are Your Responsibilities As A Customer As the owner of a product cove...

Page 131: ...2016 Zero motorcycle Power Packs or parts that are covered by this Limited Warranty and found by Zero or an authorized Zero dealer to be defective in factory materials or workmanship How Does This Li...

Page 132: ...rica Monday Friday 8am to 5pm Pacific Time or 31 0 72 5112014 UK Europe and global markets or via e mail at support zeromotorcycles com In any written or telephonic communication please state the spec...

Page 133: ...ro Motorcycles the ability to contact the new owner in the unlikely event of a safety related issue Use the email address below or feel free to contact the Zero Motorcycles Customer Service department...

Page 134: ...elephone number Vehicle identification number VIN Date of purchase Motor serial number if visible An owner information chart is provided on page 1 3 to record this information Zero Motorcycles Inc can...

Page 135: ...53 go to http www safercar gov or write to Administrator National Highway Traffic Safety 1200 New Jersey Avenue SE Canada If you believe that your vehicle has a defect which could cause a crash or cou...

Page 136: ...Notes Zero Owner s Manual S and DS book Page 12 Friday October 30 2015 11 13 AM...

Page 137: ...rself about or mention at the next service 600 miles 1000 km or 1 month Odometer reading Date Notes Performed by 4 000 miles 7 000 km or 6 months Odometer reading Date Notes 8 000 miles 13 000 km or 1...

Page 138: ...ter reading Date Notes Performed by 28 000 miles 43 000 km Odometer reading Date Notes 32 000 miles 49 000km Odometer reading Date Notes Performed by 36 000 miles 55 000 km Odometer reading Date Notes...

Page 139: ...te Notes Performed by 52 000 miles 79 000 km Odometer reading Date Notes 56 000 miles 85 000 km Odometer reading Date Notes Performed by 60 000 miles 91 000 km Odometer reading Date Notes Performed by...

Page 140: ...e Notes Performed by 76 000 miles 115 000 km Odometer reading Date Notes 80 000 miles 121 000 km Odometer reading Date Notes Performed by 84 000 miles 127 000 km Odometer reading Date Notes Performed...

Page 141: ...aning Your Motorcycle 6 22 Contact information NHTSA 9 11 Zero Motorcycles 9 10 E Emissions Information 1 6 F Fuses 6 23 12 Volt Fuse Center 6 24 High Voltage Fuse Center 6 26 G General Operation 4 1...

Page 142: ...1 3 Owner s Responsibilities 6 1 P SPORT Position 3 20 Power Pack 6 9 Plug in Your Z Force Power Pack 1 2 Serial Number 1 4 Pre Ride Inspection 4 1 Public Charging Stations 5 9 Q Quick Charging 5 5 R...

Page 143: ...echnical Specifications 8 1 Zero SR Technical Specifications 8 3 Tire Inflation 6 14 Transporting 1 10 Troubleshooting Battery Management System BMS 7 9 Charge Mode 7 11 Run Mode 7 12 Turn Signal Ligh...

Page 144: ...Notes Zero Owner s Manual S and DS book Page 4 Friday October 30 2015 11 13 AM...

Page 145: ...First Responder Information High Voltage Components Locations First Responder Information High Voltage Components Locations Zero Owner s Manual S and DS book Page 1 Friday October 30 2015 11 13 AM...

Page 146: ...Zero Owner s Manual S and DS book Page 1 Friday October 30 2015 11 13 AM...

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