Zafferani Glas FLAT 4 fpe, Manual

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ADJUSTMENT OF THE MACHINE
Before functioning the machine ensure that all parts including transport bench are in
place as per instructions.
Checking the electric connection verify if the rotation of motors is right; in case of
wrong rotation invert only electric general cables (R-S- T). To verify the rotation check
the motor of the wheels and not the track: the track is managed by an inverter and its
rotation in always correct. Ensure that the water in the external sink is at the correct
level and that water is pumped to the wheels.
After these simple operations, proceed as below:
 Connect your compressed air to point (65). Use a compressor of 25/50 liter capacity.
 Set the pressure at about 6 bar.

Adjust the machine for the thickness of the glass you are working using hand-wheel (1) or
the button (1) on the panel board
 If the machine is equipped with adjustable drive entrance bench set the drive entrance
bench at 0 mm cutting.
 Keep the diamond wheels at its lowest level using the hand-wheel (5).

Switch off the pneumatic wheels Set the air pressure gauges to 0 atm.
 Put a glass on the transport bench and switch first the water pump and then the motors
on. Now, using the switch of the track (60) make the glass go over the diamond wheel
and stop the machine.
 For models FLAT 4 – FLAT 5:
Slowly lift up the diamond wheel by hand-wheel (5) up to touch the surface to work; then
reset the instrument (0000). By this setting, the machine cuts no glass with the drive
entrance bench on position “0”. We suggest to cut the exact quantity of glass using the
adjustment of drive entrance bench. (cutting range from 0 to 3 mm) If the machine is not
equipped with the adjustable drive entrance bench, set the quantity of glass to be cutted
by the handle-whhel (5).
 For model FLAT 6 –8- 9:
Lower the first diamond wheel of 2 numbers of the instrument (99) (it means to lower the
wheel of 0,2 mm), then reset the instrument (0000). Now rise up the second diamond
wheel up to touch the surface of the glass and reset the relative instrument (0000). By this
setting, the machine cut no glass with the drive entrance bench on position “0”. We
suggest to cut the exact quantity of glass using the adjustment of drive entrance bench.
(cutting range from 0 to 3 mm)
Remember that an increasing of 10 numbers of the instrument
means an increasing of the position of the diamond wheel of 1 mm.
 About the wheels for flat edge and arris, they are just ready to work because the machine
is equipped with an automatic electronic system.

Don't forget to adjust the stop of polishing wheels and arris so that they pass the working
ENG