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835966-UIM-E-0814

Johnson Controls Unitary Products

3

GROUND INSTALLATION

The unit may be installed at ground level on a solid base that will not
shift or settle, causing strain on the refrigerant lines and possible leaks.
The unit must be installed in as level a position as possible while main-
taining the clearances shown in Figure 1.

Normal operating sound levels may be objectionable if the unit is placed
directly under windows of certain rooms (bedrooms, study, etc.).

Condensate will drain from beneath the coil of the outdoor unit during
the defrost cycle. Normally this condensate may be allowed to drain
directly on the ground.

1. Elevate the unit sufficiently to prevent any blockage of the air

entrances by snow in areas where there will be snow accumulation. 

2. Check the local weather bureau for the expected snow accumula-

tion in your area.

3. Isolate the unit from rain gutters to avoid any possible wash out of

the foundation.

ROOF INSTALLATION

When installing units on a roof, the structure must be capable of sup-
porting the total weight of the unit, including a pad, lintels, rails, etc.,
which should be used to minimize the transmission of sound or vibra-
tion into the conditioned space.

WALL MOUNT INSTALLATION

Care must be taken to mount the outdoor unit on a solid base that is
sloped to shed water, secure from settlement, and is isolated from the
structural foundation or walls to prevent sound and vibration transmis-
sion into the living space. In addition heat pump units must be elevated
above anticipated snow accumulation levels to allow for proper defrost
drainage and airflow. 

On occasion, site conditions may require direct wall mounted brackets
to be used to locate and support the outdoor unit. In these applications,
care must be taken to address unit base pan support, structural integ-
rity, safe access and serviceability, as well as the possible sound and
vibration transmission into the structure. These applications are best
served by a properly engineered solution. 

UNIT PLACEMENT

1. Provide a base in the pre-determined location.
2. Remove the shipping carton and inspect for possible damage.
3. Compressor tie-down bolts should remain tightened.
4. Position the unit on the base provided.

LIQUID LINE FILTER-DRIER

The heat pumps have a solid core bi-flow filter/dryer located on the liq-
uid line.

PIPING CONNECTIONS

The outdoor unit must be connected to the indoor coil using field sup-
plied refrigerant grade copper tubing that is internally clean and dry.
Units should be installed only with the tubing sizes for approved system
combinations as specified in Tabular Data Sheet. The charge given is
applicable for total tubing lengths up to 15 feet. See Application Data
Part Number 247077 for installing tubing of longer lengths and elevation
differences.

PRECAUTIONS DURING LINE INSTALLATION

1. Install the lines with as few bends as possible. Make sure there is no

damage done to the couplings nor kink made in the tubing. Use
clean hard drawn copper tubing where no appreciable amount of
bending around obstruction is necessary. If soft copper must be
used, make sure to avoid sharp bends which may cause a restric-
tion.

2. Ensure that the lines are installed so they do not obstruct service

access to the coil, air handling system, or filter.

3. Make sure to isolate the refrigerant lines to minimize noise transmis-

sion from the equipment to the structure.

4. Make sure to insulate the vapor line with a minimum of 1/2” foam

rubber insulation (Armaflex or equivalent). Make sure to insulate the
liquid lines which are exposed to direct sunlight and/or high temper-
atures.

5. Tape and suspend the refrigerant lines as shown. DO NOT allow

tube metal-to-metal contact. See Figure 2.

6. Use PVC piping as a conduit for all underground installations as

shown in Figure 3. Keep buried lines as short as possible to mini-
mize the build up of liquid refrigerant in the vapor line during long
periods of shutdown.

The outdoor unit should not be installed in an area where mud or ice
could cause personal injury. Remember that condensate will drip from
the unit coil during heat and defrost cycles and that this condensate
will freeze when the temperature of the outdoor air is below 32°F.

Heat pumps will defrost periodically resulting in water drainage. The
unit should not be located where water drainage may freeze and cre-
ate a hazardous condition - such as sidewalks and steps.

Failure to use the same as the original factory drier, or using a substi-
tute drier, or using a granular type drier may result in damage to the
equipment.

NOTICE

Replacements for the liquid line drier must be exactly the same as
marked on the original factory drier. See Source 1 for O.E.M. replace-
ment driers.

Filter-Drier Source 1 Part No.

Apply with Models

S1-404101

All Sizes

Never install a suction-line filter drier in the liquid line of an R-410A
system. Failure to follow this warning can cause a fire, injury or death.

This system uses R-410A refrigerant only, which operates at higher
pressures than R-22. No other refrigerant than R-410A may be used
in this system. Gauge sets, hoses, refrigerant containers, and recov-
ery system must be designed to handle R-410A. If you are unsure,
consult the equipment manufacturer.

Using a larger than specified line size could result in oil return prob-
lems. Using too small a line will result in loss of capacity and other
problems caused by insufficient refrigerant flow. Slope horizontal
vapor lines at least 1" every 20 feet toward the outdoor unit to facili-
tate proper oil return.

NOTICE

NOTICE

Summary of Contents for YZF

Page 1: ...ns 2 R 410A Saturation Properties 7 Defrost Initiate Curves 21 SECTION I GENERAL The outdoor units are designed to be connected to a matching indoor coil with sweat connect lines Sweat connect units a...

Page 2: ...ficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor unit Provide adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used a...

Page 3: ...to 15 feet See Application Data Part Number 247077 for installing tubing of longer lengths and elevation differences PRECAUTIONS DURING LINE INSTALLATION 1 Install the lines with as few bends as possi...

Page 4: ...izing 6 Protect the vapor valve with a wet rag and braze the vapor line con nection to the outdoor unit The nitrogen flow should be exiting the system from the vapor service port connection After this...

Page 5: ...nstall the TXV bulb to the suction line near the equalizer line using the bulb clamp s furnished with the TXV assembly kit Ensure the bulb is making maximum contact Refer to TXV kit installation instr...

Page 6: ...ular data sheet 2 Determine indoor coil adjustment from tabular data sheet 3 Calculate the line charge for refrigerant piping using the tabular data sheet if line length is greater than 15 feet 4 6 m...

Page 7: ...igerant and compare it to the following table If the gauges are correct then measure the pressures using both the cooling and heating charts SECTION VII ELECTRICAL CONNECTIONS GENERAL INFORMATION GROU...

Page 8: ...unit to the indoor unit and thermostat 6 All field wiring to be in accordance with NEC and or local city codes 7 Mount the thermostat about 5 ft above the floor where it will be exposed to normal room...

Page 9: ...nline at www upgnet com in the Product Catalog Section INDOOR CUBIC FEET PER MINUTE CFM CONFIGU RATION Typical For proper system operation the indoor CFM must be set properly Refer to the Technical Gu...

Page 10: ...or Kit Optional S1 37309243000 Change FFuel jumper on the heat pump control to ON Jumper 2 must be set to O Jumper 3 must be set to GAS Jumper 1 must be set to HEAT PUMP Setup Step 50 Dual Fuel must b...

Page 11: ...n Set setup step 26 2nd Stage Deadband and step 29 Minutes Between 1st and 2nd to 0 Bonnet Sensor Kit Optional S1 37309243000 BS Bonnet Sensor BSG Bonnet Sensor W Auxiliary Heat Y2 Second Stage Compre...

Page 12: ...W1 First Stage Heat W2 Second Stage Heat Y1 First Stage Compressor O Reversing Valve Energized In Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise EAC 24 VAC out Electronic Air Cle...

Page 13: ...e Energized In Cool Y2 OUT Second Stage Compressor W2 OUT Second Stage Heat W1 OUT First Stage Heat R 24 Volt Hot Y1 Single Stage Compressor C 24 Volt Common HUM OUT 24 VAC out Humidifier EAC 24 VAC o...

Page 14: ...Sensor BSG Bonnet Sensor W Auxiliary Y2 Second Stage Compressor X L Malfunction Light O Reversing Valve Energized in Cool Y2 OUT Second Stage Compressor R 24 Volt Hot Y1 Single Stage Compressor C 24...

Page 15: ...BS Bonnet Sensor BSG Bonnet Sensor W Auxiliary Heat Y2 Second Stage Compressor X L Malfunction Light O Reversing Valve Energized In Cool Y2 OUT Second Stage Compressor W2 OUT Second Stage Heat W1 OUT...

Page 16: ...24 Volt Common Y First Stage Compressor O B Reversing Valve L Malfunction Light Y2 Second Stage Compressor G Fan PP32U70124 THERMOSTAT E Emergency Heat R 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR...

Page 17: ...Second Stage Aux Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L Malfunction Light HUM Dehumidification Open on Humidity Rise VARIABLE SPEE...

Page 18: ...Heat COM 24 Volt Common R 24 Volt Hot W1 First Stage Aux Heat W2 Second Stage Aux Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L Malfunct...

Page 19: ...ge Compressor G Fan THERMOSTAT R 24 Volt Hot W3 Third Stage Heat C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FUR...

Page 20: ...econd Stage Compressor G Fan PP32U70124 THERMOSTAT E Emergency Heat R 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR AUX Auxiliary Heat Thermostat Installer Setup 0170 System Type must be set to 12 3...

Page 21: ...uel furnace change FUEL jumper to ON position This setting MUST be set on the defrost board 4 Set low temperature cutout LTCO balance point BP switch point SP and Y2 Lock jumpers as desired These sett...

Page 22: ...peration and maintenance of all other system components MAINTENANCE 1 Dirt should not be allowed to accumulate on the outdoor coils or other parts in the air circuit Clean as often as necessary to kee...

Page 23: ...THERMOPLASTIC OR ITS EQUIVALENT WHERE POWER SUPPLY HAS ONE 1 230 VOLT CONDUCTOR AND ONE 1 NEUTRAL CONDUCTOR CONNECT L2 OF CONTACTOR TO NEUTRAL 1 2 3 4 5 HIGH VOLTAGE FACTORY WIRING LOW VOLTAGE FACTOR...

Page 24: ...T WHERE POWER SUPPLY HAS ONE 1 230 VOLT CONDUCTOR AND ONE 1 NEUTRAL CONDUCTOR CONNECT L2 OF CONTACTOR TO NEUTRAL 1 2 3 4 5 HIGH VOLTAGE FACTORY WIRING LOW VOLTAGE FACTORY WIRING OPTIONAL WIRING FIELD...

Page 25: ...ENT WHERE POWER SUPPLY HAS ONE 1 230 VOLT CONDUCTOR AND ONE 1 NEUTRAL CONDUCTOR CONNECT L2 OF CONTACTOR TO NEUTRAL 1 2 3 4 5 HIGH VOLTAGE FACTORY WIRING LOW VOLTAGE FACTORY WIRING OPTIONAL WIRING FIEL...

Page 26: ...835966 UIM E 0814 26 Johnson Controls Unitary Products NOTES...

Page 27: ...ltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connected if applicable Supply plen...

Page 28: ...p Cut Out Balance Point Defrost Curve Y2 Lock FFUEL Switch Point Hot Heat Pump Fill in the information ie ON OFF or the appropriate Value for the fields that apply to the defrost control board install...

Page 29: ...plain operation of system to equipment owner Explain the importance of regular filter replacement and equipment maintenance Owner Education Provide owner with the owner s manual Explain thermostat use...

Page 30: ...change without notice Published in U S A 835966 UIM E 0814 Copyright 2014 by Johnson Controls Inc All rights reserved Supersedes 835966 UIM D 0614 York International Corp 5005 York Drive Norman OK 73...

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