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5284792-UIM-A-0317

2

Johnson Controls Unitary Products

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit including copper distributor lines that may have shift-
ing during transit, and are touching either copper lines or the cabinet. If
damage is evident, the extent of the damage should be noted on the
carrier’s delivery receipt. A separate request for inspection by the car-
rier’s agent should be made in writing. See Local Distributor for more
information.

Requirements For Installing/Servicing R-410A Equipment

• Gauge sets, hoses, refrigerant containers, and recovery system

must be designed to handle the POE type oils, and the higher
pressures of R-410A.

• Manifold sets should be high side and low side with low side

retard.

• All hoses must have a 700 psig service pressure rating.
• Leak detectors should be designed to detect HFC refrigerant.
• Recovery equipment (including refrigerant recovery containers)

must be specifically designed to handle R-410A.

LIMITATIONS

The unit should be installed in accordance with all National, State and
Local Safety Codes and the limitations listed below:

1. Limitations for the indoor unit, coil, and appropriate accessories

must also be observed.

2. The outdoor unit must not be installed with any duct work in the air

stream. The outdoor fan is the propeller type and is not designed to
operate against any additional external static pressure.

3. The maximum and minimum conditions for operation must be

observed to ensure a system will give maximum performance with
minimal service.

4. The maximum allowable equivalent line length for this product is 80

feet.

Standard Lineset Applications

Maximum allowable lineset varies depending on the vertical separation
between the evaporator and condenser. See Table 2 for allowable line
set lengths and sizing. 

Unit Reduced Capacity Conditions

SECTION III: UNIT INSTALLATION

LOCATION

Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.

The outdoor unit must have sufficient clearance for air entrance to the
condenser coil, air discharge, and service access. See Figure 1.

If the unit is to be installed on a hot sun exposed roof or a paved ground
area that is seasonally hot, the unit should be raised sufficiently above
the roof or ground to avoid taking the accumulated layer of hot air into
the outdoor unit (which can cause the unit to derate prematurely).

If the system is being installed during seasonally cold weather of 55°

F

or below, the preferred method is to weigh in the charge. For charging
or checking the system charge at 55

°

F or below, refer to the “Optional

Cold Weather Charging” procedures near the end of SECTION VI:
SYSTEM CHARGE. There is an “Optional Cold Weather Charging”
accessory kit to prevent the outdoor unit from taking in cold air below
55

°

F. The kit part number can be found in the list of accessory kits on

the UPGNET web site.

Provide adequate structural support for the unit.

 CAUTION

R-410A systems operate at higher pressures than R-22 systems.
Do not use R-22 service equipment or components on R-410A
equipment. Service equipment 

Must Be Rated 

for R-410A.

TABLE 1: 

Minimum / Maximum Operating Limit Conditions

AIR TEMPERATURE AT 

OUTDOOR COIL, ° F (° C)

AIR TEMPERATURE AT 

INDOOR COIL, ° F (° C)

Min.

Max.

Min.

Max.

DB Cool

DB Cool

WB Cool

WB Cool

35(2)*

125(52)*

57(14)

72(22)

*

Reference the NOTICE under the “Unit Reduced Capacity Conditions” 

 section.

TABLE 2: 

Allowable Vertical Linesets.

Model

Liquid 

Line

Suction 

Line

Max Line 

Length - 
Units on 

Equal Level

Max Suction 

Line Riser - If 

OD Unit is 

Above ID Unit

Max Liquid 

Line Riser - If 

OD Unit is 

Below ID Unit

24

3/8”

3/4”

80 feet

25 feet

25 feet

36

48

7/8”

60

!

NOTICE

Inverter Temperature Protection: 
If excessive inverter temperatures are sensed, the compressor speed
/ capacity is reduced until an acceptable condition is reached. 
When the inverter temperature returns to an acceptable level, the
system returns to normal operation.
Over / Under Current Protection: If a low or high Current Condition
is sensed, the compressor speed / capacity is reduced until an
acceptable current level is reached.
When the system reaches an acceptable current level, the compres-
sor and fan return to normal operating conditions.
Over / Under Voltage Protection: If a low or high supply Voltage
Condition is experienced (below 187 VAC or above 265 VAC), the
compressor speed / capacity is automatically reduced until an accept-
able voltage level is sensed.
When an acceptable voltage level is sensed, the system automati-
cally returns to a normal state of operation.
High Altitude Protection: If the unit is installed in Altitudes of 6,500
ft / 2,000 m above sea level or higher, the compressor and outdoor
fan reduce speeds to protect the system. It is not recommended
these units be installed at altitudes greater than 6,500 ft / 2,000 m
above sea level. 
Low Ambient Protection:
Cooling Mode:
 The unit automatically adjusts to maintain cooling
operation in outdoor ambient conditions down to 35° F (2° C). The
unit reduces capacity and Low Ambient Protection (cooling mode) or
cycles off if asked to provide cooling when the outdoor temperature is
at or below these conditions. 

NOTICE

For multiple unit installations, units must be spaced a minimum of 24”
(61 cm) apart (coil face to coil face).

Summary of Contents for YXV series

Page 1: ...minal sized matching indoor coil plus 15 feet of field supplied lines SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serio...

Page 2: ...5 F or below the preferred method is to weigh in the charge For charging or checking the system charge at 55 F or below refer to the Optional Cold Weather Charging procedures near the end of SECTION VI SYSTEM CHARGE There is an Optional Cold Weather Charging accessory kit to prevent the outdoor unit from taking in cold air below 55 F The kit part number can be found in the list of accessory kits o...

Page 3: ...DFH XQGHU FHQWHU RI FRPSUHVVRU 127 QVXUH DGHTXDWH ZDOO VXSSRUW 87 21 6SHFLDO FDUH PXVW EH WDNHQ WR DYRLG UHFLUFXODWLRQ RI GLVFKDUJH DLU WKURXJK FRQGHQVHU FRLO FIGURE 2 Alternative Installation Clearances 0 1 080 5 1 7 1 81 76 127 OHDUDQFH EHWZHHQ WZR XQLWV PD EH UHGXFHG WR PLQLPXP SURYLGHG WKH VHUYLFH DFFHVV FOHDUDQFH LV LQFUHDVHG WR PLQLPXP DQG WKH FOHDUDQFH RQ HDFK UHPDLQLQJ VLGH LV PDLQWDLQHG D...

Page 4: ...ust be capable of sup porting the total weight of the unit including a pad lintels rails etc which should be used to minimize the transmission of sound or vibra tion into the conditioned space WALL MOUNT INSTALLATION Care must be taken to mount the outdoor unit on a solid base that is sloped to shed water secure from settlement and is isolated from the structural foundation or walls to prevent sou...

Page 5: ...n Figure 5 Also protect all painted surfaces insulation and plastic base during brazing After braz ing cool joint with wet rag Valve can be opened by removing the service valve cap and fully insert ing a hex wrench into the stem and backing out counter clockwise until valve stem just touches the chamfered retaining wall Connect the refrigerant lines using the following procedure 1 Remove the cap a...

Page 6: ...the valve to the vacuum pump suction to isolate the pump and hold the system under vacuum Watch the micron gauge for a few minutes If the micron gauge indicates a steady and continuous rise it s an indication of a leak If the gauge shows a rise then levels off after a few minutes and remains fairly constant it s an indication that the system is leak free but still contains moisture and may require...

Page 7: ...trol wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat FIGURE 6 Outdoor Unit Control Box OUTDOOR DISPLAY A0770 001 ACCESS PANEL SWITCH OUTDOOR REACTOR CHOKE OUTDOOR FILTER CONTROLLER May not be used on all units LOW VOLTAGE FIELD WIRING BOX AMBIENT TEMPERATURE SENSOR HIGH VOLTAGE FIELD WIRING HIGH VOLTAGE CONDUIT PLATE GROUND LUG FIELD WIRING TERMINAL BLOCK INVERTER DRIVE ...

Page 8: ... the one that best reflects the out door environment where the conditioned space is located This selec tion adjusts the how the indoor blower and the compressor work together to manage temperature and humidity Additional fine tune adjustments are available using the HxTM thermostat Refer to the HxTM thermostat manual for additional detail The proper airflow is determined by the main outdoor contro...

Page 9: ...HARGE will display on the banner with the appropriate response dependent upon the OEM s predeter mined values user may press Select when the banner displays ADD CHARGE or REMOVE CHARGE The display will indicate ACCEPTED for 5 seconds and return to the example defined in Step 1 However if the system does meet the charge requirements defined by the OEM the outdoor display will indicate the below tex...

Page 10: ...recent system fault and or event that is stored in memory The second system fault will not be displayed but will be stored in memory For example see Table 4 Status Code Display The main control board contains 2 LED s for status and fault display as shown Figure 10 The control will provide a status code indicating the state of the system using the Yellow LED as detailed in Table 5 The Red LED indic...

Page 11: ...s defined in 1 3 in the banner The control will indicate ASCD TIMER ACTIVE and display it as the highest priority over all of the below defined active modes if the ASCD Timer is currently active A Will ONLY Display the Active Condition ASCD TIMER ACTIVE Only present when the ASCD Timer is Active DEMAND RESPONSE ACTIVE FACTORY RUN TEST ACTIVE REPAIR HEAT HP ACTIVE REPAIR COOL HP ACTIVE REPAIR COOL ...

Page 12: ...m shall display the previously saved configuration setting s Not the Default setting s unless the saved selection was in fact the default selection Operational Mode The system will display Inverter profile and revers ing valve dependent unit tonnage when the user selects Operational Mode AC TABLE 6 Outdoor Display Menu Structure MAIN LAYER SECOND LAYER THIRD LAYER BASE LAYER EQUIPMENT STATUS COMMA...

Page 13: ...INVERTER MODEL INSTALLATION ERROR HARD LOCKOUT Required Sensor or Switch Faults Outdoor ambient sensor failure short RED solid OUTDOOR AMBIENT SENSOR SHORT SOFT LOCKOUT Outdoor ambient sensor failure open RED solid OUTDOOR AMBIENT SENSOR OPEN SOFT LOCKOUT Coil sensor failure short not in lockout yet RED solid COIL TEMP SENSOR SHORT X Coil sensor failure short RED solid COIL TEMP SENSOR SHORT SOFT ...

Page 14: ... RED solid LOW SUCTION PRESSURE SOFT LOCKOUT X Low suction pressure RED solid LOW SUCTION PRESSURE HARD LOCKOUT X Wiring Related Faults W and O signal received in HP mode RED solid W O INPUTS HP MODE SOFT LOCKOUT Inverter Drive Faults Multiple Inverter Faults RED solid MULTIPLE INVERTER FAULTS SOFT LOCKOUT Control Events O signal received in AC mode Yellow solid O INPUT AC MODE W and O signal rece...

Page 15: ...ance RED solid COMPRESSOR PHASE CURRENT IMBALANCE INVERTER DRIVE Microelectronic Fault RED solid MICROELECTRONIC FAULT INVERTER DRIVE Power Module Temp Low or Sensor Open Fault RED solid POWER MODULE TEMP LOW SENSOR OPEN INVERTER DRIVE AC Input Current Foldback Timeout Yellow solid AC INPUT CURRENT FOLDBACK INVERTER DRIVE Power Module Temp High Yellow solid POWER MODULE HIGH TEMP INVERTER DRIVE PF...

Page 16: ... UIM A 0317 16 Johnson Controls Unitary Products FIGURE 12 2 Ton Inverter Drive LED Location FIGURE 13 3 4 Ton Inverter Drive LED Location FIGURE 14 5 Ton Inverter Drive LED Location OO V DUH EHQHDWK WKH SODWH ...

Page 17: ...ower before servicing Wait 2 minutes to ensure that drive capacitors are discharged before servicing Use compressor with grounded system only Molded electrical plug must be used for connection to compressor BURN HAZARD Failure to follow these warnings could result in serious personal injury or property damage Ensure that materials and wiring do not touch high temperature areas of the compressor Pe...

Page 18: ... side compressor side 2 Check the compressor motor windings Microelectronic fault EEPROM fault 1 Check the DC bus voltage 187VDC 2 Power cycle the drive 3 If problem persists replace the drive Power module temp low or sensor open fault Temperature sensing device on the drive are possibly defective If problem persists replace the drive DC Bus Voltage Low 1 Check the line voltage if it is 187VAC 2 C...

Page 19: ...ed for 5 sec onds a low suction pressure fault is recognized regardless of a bypass time SECTION IX INSTRUCTING THE OWNER Assist the owner with registering the unit warranty using the warranty card included with the unit or preferably online at www upgproductregistration com It is strongly recommended to com plete a startup sheet showing the critical readings of the unit at the time of commissioni...

Page 20: ...TEMP SENSOR TB TERMINAL BLOCK XFMR TRANSFORMER BLK BLACK BLU BLUE BLU WHT BLUE w WHITE STRIPE BRN BROWN GRN GREEN PUR PURPLE RED RED RED WHT RED w WHITE STRIPE WHT WHITE YEL YELLOW YEL PINK YELLOW w PINK STRIPE 5295812 UWD C 0217 FERRITE RING CHOKE DS LTS AMB CTS R C P6 P7 P8 P10 P2 P3 P1 P5 P4 A B C A R B C G S V G S V DTS DPT SPT STS RV DR C O Y OD FAN RS485 COMM EEV COMM RS485 COMM 3A COMPRESSO...

Page 21: ... WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH 105 C THERMOPLASTIC OR ITS EQUIVALENT 1 2 AMB AMBIENT TEMP SENSOR DPT DISCHARGE PRESSURE DR DEMAND RESPONSE DS DISPLAY SWITCH DTS DISCHARGE TEMP SENSOR HPS HIGH PRESS SWITCH LTS LIQUID TEMP SENSOR SPT SUCTION PRESSURE STS SUCTION TEMP SENSOR TB TERMINAL BLOCK XFMR TRANSFORMER BLK BLACK BLU BLUE BLU WHT BLUE w WHITE STRIPE BRN BROWN GRN GREE...

Page 22: ...5284792 UIM A 0317 22 Johnson Controls Unitary Products NOTES ...

Page 23: ...lts AC 230 volt AC Measured voltage L1 to L2 Total amperes L1 L2 Compressor amperes L1 L2 Measured voltage R and C outdoor unit control board Air Flow Setup Cooling Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop A B C D Blower Type Set Up Outside air dry bulb temperature Return air wet bulb temperature Supply air wet bulb tempe...

Page 24: ...h the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Job site has been cleaned indoor and outdoor debris removed from job site Tools have been ...

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