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5284792-UIM-A-0317

Johnson Controls Unitary Products

17

INVERTER DRIVE TROUBLE SHOOTING

INVERTER DRIVE LED

There are three control chips on the drive board and all of them have
their own LED status display as detailed below. The location of each
LED can be found in Figures 11-13.

Operation Indicating LED (Green - 1 or 605) - 

When the drive is in

normal or standby state with no protection or fault condition the LED will
flash at 0.5 sec ON / 0.5 sec OFF. If the compressor is running the LED
will be solid.

Protection Indicating LED (Yellow - 2 or 604) -

 When the drive is

under protection, the yellow LED will flash. Refer to the fault status and
troubleshooting section of this bulletin for more information.

Hardware Fault Indicating LED (Red - 3 or 603) -

 When the drive is

under hardware fault, the red LED will flash. Refer to the fault status
and

troubleshooting section of this bulletin for more information.

LED for Drive Control (Green - 4 or 602) -

 When the drive is in normal

state, whether the compressor is running or standby, the LED will flash
at 1 sec ON / 1 sec OFF. When the drive is under protection or hard-
ware fault, the LED will flash at 8 sec ON/ 8 sec OFF.

LED for Power Factor Correction (Green-601) -

 When the drive PFC

is not in operation, the LED will blink at 1 sec ON / 1 sec OFF. When the
PFC is in operation, the LED will be solid.

ELECTRICAL SHOCK HAZARD

• Disconnect and lock out power before servicing.
• Wait 2 minutes to ensure that drive capacitors are discharged before servicing.
• Use compressor with grounded system only.
• Molded electrical plug must be used for connection to compressor.

BURN HAZARD

• Failure to follow these warnings could result in serious personal injury or property damage.
• Ensure that materials and wiring do not touch high temperature areas of the compressor.
• Personal safety equipment must be used.

RCD PROTECTION

• Be sure to install a Residual Current protective Device (RCD) in accordance with the applicable

legislation. Failure to do so may cause electric shock or fire.

• Be sure to use a dedicated power circuit, never use a power supply shared by another appliance.
• When installing the RCD be sure that it is compatible with the inverter (resistant to high fre-

quency electric noise and to higher harmonics) to avoid unnecessary opening of the RCD.

The RCD must be a high speed type breaker of 30 mA (<0.1 seconds).

DRIVE HANDLING

• Caution must be used when lifting and installing the drive. Failure to use caution may result in

bodily injury.

• Personal safety equipment must be used.
• Failure to follow these warnings could result in personal injury or property damage.

Safety Statements

• Only qualified and authorized HVAC or refrigeration personnel are permitted to install, commission and maintain this equipment.
• Electrical connections must be made by qualified electrical personnel.
• All valid standards and codes for installing, servicing, and maintaining electrical and refrigeration equipment must be observed.

 WARNING

!

 WARNING

!

 WARNING

!

 CAUTION

!

Summary of Contents for YXV series

Page 1: ...minal sized matching indoor coil plus 15 feet of field supplied lines SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serio...

Page 2: ...5 F or below the preferred method is to weigh in the charge For charging or checking the system charge at 55 F or below refer to the Optional Cold Weather Charging procedures near the end of SECTION VI SYSTEM CHARGE There is an Optional Cold Weather Charging accessory kit to prevent the outdoor unit from taking in cold air below 55 F The kit part number can be found in the list of accessory kits o...

Page 3: ...DFH XQGHU FHQWHU RI FRPSUHVVRU 127 QVXUH DGHTXDWH ZDOO VXSSRUW 87 21 6SHFLDO FDUH PXVW EH WDNHQ WR DYRLG UHFLUFXODWLRQ RI GLVFKDUJH DLU WKURXJK FRQGHQVHU FRLO FIGURE 2 Alternative Installation Clearances 0 1 080 5 1 7 1 81 76 127 OHDUDQFH EHWZHHQ WZR XQLWV PD EH UHGXFHG WR PLQLPXP SURYLGHG WKH VHUYLFH DFFHVV FOHDUDQFH LV LQFUHDVHG WR PLQLPXP DQG WKH FOHDUDQFH RQ HDFK UHPDLQLQJ VLGH LV PDLQWDLQHG D...

Page 4: ...ust be capable of sup porting the total weight of the unit including a pad lintels rails etc which should be used to minimize the transmission of sound or vibra tion into the conditioned space WALL MOUNT INSTALLATION Care must be taken to mount the outdoor unit on a solid base that is sloped to shed water secure from settlement and is isolated from the structural foundation or walls to prevent sou...

Page 5: ...n Figure 5 Also protect all painted surfaces insulation and plastic base during brazing After braz ing cool joint with wet rag Valve can be opened by removing the service valve cap and fully insert ing a hex wrench into the stem and backing out counter clockwise until valve stem just touches the chamfered retaining wall Connect the refrigerant lines using the following procedure 1 Remove the cap a...

Page 6: ...the valve to the vacuum pump suction to isolate the pump and hold the system under vacuum Watch the micron gauge for a few minutes If the micron gauge indicates a steady and continuous rise it s an indication of a leak If the gauge shows a rise then levels off after a few minutes and remains fairly constant it s an indication that the system is leak free but still contains moisture and may require...

Page 7: ...trol wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat FIGURE 6 Outdoor Unit Control Box OUTDOOR DISPLAY A0770 001 ACCESS PANEL SWITCH OUTDOOR REACTOR CHOKE OUTDOOR FILTER CONTROLLER May not be used on all units LOW VOLTAGE FIELD WIRING BOX AMBIENT TEMPERATURE SENSOR HIGH VOLTAGE FIELD WIRING HIGH VOLTAGE CONDUIT PLATE GROUND LUG FIELD WIRING TERMINAL BLOCK INVERTER DRIVE ...

Page 8: ... the one that best reflects the out door environment where the conditioned space is located This selec tion adjusts the how the indoor blower and the compressor work together to manage temperature and humidity Additional fine tune adjustments are available using the HxTM thermostat Refer to the HxTM thermostat manual for additional detail The proper airflow is determined by the main outdoor contro...

Page 9: ...HARGE will display on the banner with the appropriate response dependent upon the OEM s predeter mined values user may press Select when the banner displays ADD CHARGE or REMOVE CHARGE The display will indicate ACCEPTED for 5 seconds and return to the example defined in Step 1 However if the system does meet the charge requirements defined by the OEM the outdoor display will indicate the below tex...

Page 10: ...recent system fault and or event that is stored in memory The second system fault will not be displayed but will be stored in memory For example see Table 4 Status Code Display The main control board contains 2 LED s for status and fault display as shown Figure 10 The control will provide a status code indicating the state of the system using the Yellow LED as detailed in Table 5 The Red LED indic...

Page 11: ...s defined in 1 3 in the banner The control will indicate ASCD TIMER ACTIVE and display it as the highest priority over all of the below defined active modes if the ASCD Timer is currently active A Will ONLY Display the Active Condition ASCD TIMER ACTIVE Only present when the ASCD Timer is Active DEMAND RESPONSE ACTIVE FACTORY RUN TEST ACTIVE REPAIR HEAT HP ACTIVE REPAIR COOL HP ACTIVE REPAIR COOL ...

Page 12: ...m shall display the previously saved configuration setting s Not the Default setting s unless the saved selection was in fact the default selection Operational Mode The system will display Inverter profile and revers ing valve dependent unit tonnage when the user selects Operational Mode AC TABLE 6 Outdoor Display Menu Structure MAIN LAYER SECOND LAYER THIRD LAYER BASE LAYER EQUIPMENT STATUS COMMA...

Page 13: ...INVERTER MODEL INSTALLATION ERROR HARD LOCKOUT Required Sensor or Switch Faults Outdoor ambient sensor failure short RED solid OUTDOOR AMBIENT SENSOR SHORT SOFT LOCKOUT Outdoor ambient sensor failure open RED solid OUTDOOR AMBIENT SENSOR OPEN SOFT LOCKOUT Coil sensor failure short not in lockout yet RED solid COIL TEMP SENSOR SHORT X Coil sensor failure short RED solid COIL TEMP SENSOR SHORT SOFT ...

Page 14: ... RED solid LOW SUCTION PRESSURE SOFT LOCKOUT X Low suction pressure RED solid LOW SUCTION PRESSURE HARD LOCKOUT X Wiring Related Faults W and O signal received in HP mode RED solid W O INPUTS HP MODE SOFT LOCKOUT Inverter Drive Faults Multiple Inverter Faults RED solid MULTIPLE INVERTER FAULTS SOFT LOCKOUT Control Events O signal received in AC mode Yellow solid O INPUT AC MODE W and O signal rece...

Page 15: ...ance RED solid COMPRESSOR PHASE CURRENT IMBALANCE INVERTER DRIVE Microelectronic Fault RED solid MICROELECTRONIC FAULT INVERTER DRIVE Power Module Temp Low or Sensor Open Fault RED solid POWER MODULE TEMP LOW SENSOR OPEN INVERTER DRIVE AC Input Current Foldback Timeout Yellow solid AC INPUT CURRENT FOLDBACK INVERTER DRIVE Power Module Temp High Yellow solid POWER MODULE HIGH TEMP INVERTER DRIVE PF...

Page 16: ... UIM A 0317 16 Johnson Controls Unitary Products FIGURE 12 2 Ton Inverter Drive LED Location FIGURE 13 3 4 Ton Inverter Drive LED Location FIGURE 14 5 Ton Inverter Drive LED Location OO V DUH EHQHDWK WKH SODWH ...

Page 17: ...ower before servicing Wait 2 minutes to ensure that drive capacitors are discharged before servicing Use compressor with grounded system only Molded electrical plug must be used for connection to compressor BURN HAZARD Failure to follow these warnings could result in serious personal injury or property damage Ensure that materials and wiring do not touch high temperature areas of the compressor Pe...

Page 18: ... side compressor side 2 Check the compressor motor windings Microelectronic fault EEPROM fault 1 Check the DC bus voltage 187VDC 2 Power cycle the drive 3 If problem persists replace the drive Power module temp low or sensor open fault Temperature sensing device on the drive are possibly defective If problem persists replace the drive DC Bus Voltage Low 1 Check the line voltage if it is 187VAC 2 C...

Page 19: ...ed for 5 sec onds a low suction pressure fault is recognized regardless of a bypass time SECTION IX INSTRUCTING THE OWNER Assist the owner with registering the unit warranty using the warranty card included with the unit or preferably online at www upgproductregistration com It is strongly recommended to com plete a startup sheet showing the critical readings of the unit at the time of commissioni...

Page 20: ...TEMP SENSOR TB TERMINAL BLOCK XFMR TRANSFORMER BLK BLACK BLU BLUE BLU WHT BLUE w WHITE STRIPE BRN BROWN GRN GREEN PUR PURPLE RED RED RED WHT RED w WHITE STRIPE WHT WHITE YEL YELLOW YEL PINK YELLOW w PINK STRIPE 5295812 UWD C 0217 FERRITE RING CHOKE DS LTS AMB CTS R C P6 P7 P8 P10 P2 P3 P1 P5 P4 A B C A R B C G S V G S V DTS DPT SPT STS RV DR C O Y OD FAN RS485 COMM EEV COMM RS485 COMM 3A COMPRESSO...

Page 21: ... WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH 105 C THERMOPLASTIC OR ITS EQUIVALENT 1 2 AMB AMBIENT TEMP SENSOR DPT DISCHARGE PRESSURE DR DEMAND RESPONSE DS DISPLAY SWITCH DTS DISCHARGE TEMP SENSOR HPS HIGH PRESS SWITCH LTS LIQUID TEMP SENSOR SPT SUCTION PRESSURE STS SUCTION TEMP SENSOR TB TERMINAL BLOCK XFMR TRANSFORMER BLK BLACK BLU BLUE BLU WHT BLUE w WHITE STRIPE BRN BROWN GRN GREE...

Page 22: ...5284792 UIM A 0317 22 Johnson Controls Unitary Products NOTES ...

Page 23: ...lts AC 230 volt AC Measured voltage L1 to L2 Total amperes L1 L2 Compressor amperes L1 L2 Measured voltage R and C outdoor unit control board Air Flow Setup Cooling Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop A B C D Blower Type Set Up Outside air dry bulb temperature Return air wet bulb temperature Supply air wet bulb tempe...

Page 24: ...h the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Job site has been cleaned indoor and outdoor debris removed from job site Tools have been ...

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